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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2003

Numerical Modeling of Thermofluid Transients During Chilldown of Cryogenic Transfer Lines

The chilldown of fluid transfer lines is an important part of using cryogenic systems such as those found in both ground and space based applications. The chilldown process is a complex combination of both thermal and fluid transient phenomena. A cryogenic liquid flows through a transfer line that is initially at a much higher temperature than the cryogen. Transient heat transfer processes between the liquid and transfer line cause vaporization of the liquid, and this phase change can cause transient pressure and flow surges in the liquid. As the transfer line is cooled, these effects diminish until the liquid reaches a steady flow condition in the chilled transfer line. If these transient phenomena are not properly accounted for in the design process of a cryogenic system, it can lead to damage or failure of system components during operation. For such cases, analytical modeling is desirable for ensuring that a cryogenic system transfer line design is adequate for handling the effects of a chilldown process. The purpose of this paper is to present the results of a numerical model developed using Generalized Fluid System Simulation Program (GFSSP)'s new fluid transient capability in combination with its previously developed thermal transient capability to predict pressure and flow surge in cryogenic transfer lines during a chilldown process. An experiment performed by the National Bureau of Standards (NBS) in 1966 has been chosen as the baseline comparison case for this work. NBS s experimental set-up consisted of a 10.59 cubic foot supply dewar, an inlet valve, and a 200 foot long, in Outside Diameter (OD) vacuum jacketed copper transfer line that exhausted to atmosphere. Three different inlet valves, an in-port ball valve, a 1-in-port globe valve and a 1-in-port gate valve, were used in NBS's experiments. Experiments were performed using both liquid hydrogen and liquid nitrogen as the fluids. The proposed paper will include detailed comparisons of GFSSP's predictions with NBS's experimental results.

Majumdar, Alok↗
NASA NTRS1983

Service life evaluation of rigid explosive transfer lines

This paper describes a joint Army/NASA-sponsored research program on the service life evaluation of rigid explosive transfer lines. These transfer lines are used to initiate emergency crew escape functions on a wide variety of military and NASA aircraft. The purpose of this program was to determine quantitatively the effects of service, age, and degradation on rigid explosive transfer lines to allow responsible, conservative, service life determination. More than 800 transfer lines were removed from the U.S. Army AH-1G and AH-1S, the U.S. Air Force B-1 and F-111, and the U.S. Navy F-14 aircraft for testing. The results indicated that the lines were not adversely affected by age, service, or a repeat of the thermal qualification tests on full-service lines. Extension of the service life of rigid explosive transfer lines should be considered, since considerable cost savings could be realized with no measurable decrease in system reliability.

Bement, L. J.↗
NASA NTRSDate not supplied

Visible and Infrared Imaging of Various Flow Regimes in the Flow Boiling and Condensation Experiment Transfer Line

The Flow Boiling and Condensation Experiment (FBCE) Transfer Line (TL) test module is being developed to study fluid physics of cryogenic transfer lines in microgravity. The TL module will reside in the FBCE facility located within the Fluids Integration Rack (FIR) aboard the International Space Station (ISS). TL will use the same normal perfluoro hexane (nPFH) used in the previous FBCE test sections. To simulate cryogenic line transfer in the visualization section, a sapphire tube coated with indium tin oxide (ITO) is heated via Joule heated while a bypass line is used to flow liquid nPFH at the desired inlet conditions. Once the visualization line reaches steady-state temperature and pressure conditions, flow is diverted through the heated line and chilldown begins. All flow regimes observed within a cryogenic TL are created and studied using visible imaging with diffuse backlighting to image inverted annular flow, transition, and nucleate boiling. A visible laser light sheet provided by FIR will provide a means to observe and track droplets in the dispersed flow regime. IR imaging of the visualization tube outer surface with the emissivity of the ITO coating provides the surface chilldown temperature profile. Preliminary imaging system development includes some of the components used in the Flow Boiling Module (FBM) and some new components that are easily integrated into the PC-based system but will require some refinement to operate properly on the FIR PCIe/104 imaging system. Optical design and packaging within the limited volume of the module enclosure is also presented. This paper presents FBCE-TL visible and infrared laboratory-based imaging studies and anticipated visualization capabilities of the TL module under preliminary breadboard development and under the utilization constraints within the FBCE/FIR host facility.

transfer line↗
NASA NTRS1982

Extension of service life of rigid transfer lines /SMDC/

The results of a life evaluation program on rigid explosive transfer lines, which are used to initiate aircraft emergency crew escape functions, are presented in order to provide quantitative information on rigid explosive transfer lines which can contribute to responsible, conservative, service life determinations. The program involved the development of a test methodology, testing of the three types of transfer lines in use in the U.S., testing of these lines following a repeat of the thermal test conducted in the original qualification, and conducting a degradation investigation. Results from the testing of more than 800 components showed that rigid explosive transfer lines were not affected by age, service, or a repeat of the thermal qualification tests on full-service lines. The explosive degradation limits were approximated and the mechanisms examined. It is concluded that the service lives of rigid explosive transfer lines should be considered for extension in order to provide cost savings and increased system reliability.

Bement, L. J.↗
NASA NTRSDate not supplied

Conceptual Design of a Test Section for a Cryogenic Transfer Line Experiment

This project presents the development of a comprehensive computer-aided design (CAD) model for the Transfer Line test section, which is an upcoming test module for the Flow Boiling and Condensation Experiment (FBCE) aboard the International Space Station. The FBCE aims to serve as the primary platform to study two-phase flow in microgravity, and the Transfer Line module aims to utilize its existing hardware to study cryogenic chilldown; a critical component of cryogenic propellant transfer in space. The CAD model was created using SolidWorks software and includes the test section’s main components: a heat transfer line, a flow visualization line, insulation, high-speed visible imaging, and infrared imaging. The heat transfer line primarily consists of a stainless steel tube that will be heated via Joule heating. The flow visualization line consists of segmented Indium-Titanium-Oxide coated sapphire tubes, which allow for visualization of flow regimes by high-speed and infrared cameras, similar thermal properties as the stainless steel tube, and Joule heating via the ITO coating resistance. Polyether Ether Ketone was used to insulate and encapsulate the two sections. High-speed visible imaging and infrared imaging were also incorporated to view the propagation of fluid during inverted annular flow and map out the thermal profile of the ITO-coated sapphire tube. This model serves as the guiding concept design for the Transfer Line project and will assist the project team during future safety reviews and concept design reviews. Overall, this work is significant in two-phase flow research and offers a promising path towards an established facility for cryogenic transfer line research in microgravity.

Flow boiling↗
NASA NTRS1988

Analytical study of He II flow characteristics in the SHOOT transfer line

Pressure and temperature profiles for He II flow in the transfer line for the Superfluid Helium On-Orbit Transfer (SHOOT) experiment are determined using a finite difference method to solve the one-dimensional two-fluid conservation equations. For practical purposes, forced flow of He II with Re greater than 10 to the 6th can be treated as a classical turbulent flow For a maximum SHOOT transfer rate of 800 cu dm/h, the temperature rise between the pump outlet and the receiver tank is about 80 mk with a 7-W heat load imposed on the 4-m-long transfer line. A pump outlet pressure of 160 torr is required to sustain the 800 cu dm/h flow without causing vapor formation within the transfer line.

Lee, J. H.↗
NASA NTRS2003

Cryogenic Transfer Line Chilldown

The transient behavior of a small scale cryogenic transfer line was investigated during chilldown to cryogenic temperatures. The vacuum-jacketed apparatus consisted of a vertical tube followed by a near horizontal tube. The apparatus was equipped with view ports in the near horizontal section to allow visual observation of the flow patterns. Wall temperatures were measured at various locations along the length of the transfer line. Each test was conducted at a constant liquid volumetric flowrate at the transfer line inlet until saturation temperatures were obtained throughout the system.

VanDresar, Neil T.↗
NASA NTRS1989

Analysis of dewar and transfer line cooldown in Superfluid Helium On-Orbit Transfer Flight Experiment (SHOOT)

The Superfluid Helium On-Orbit Transfer Flight Experiment (SHOOT) is designed to demonstrate the techniques and components required for orbital superfluid (He II) replenishment of observatories and satellites. One of the tasks planned in the experiment is to cool a warm cryogen tank and a warm transfer line to liquid helium temperature. A math model, based on single-phase vapor flow heat transfer, has been developed to predict the cooldown time, component temperature histories, and helium consumption rate, for various initial conditions of the components and for the thermomechanical pump heater powers of 2 W and 0.5 W. This paper discusses the model and the analytical results, which can be used for planning the experiment operations and determining the pump heater power required for the cooldown operation.

Ng, Y. S.↗
NASA NTRS2011

Numerical Modeling of the Chilldown of Cryogenic Transfer Lines Using a Sinda/GFSSP Integrated Solver

An important first step in cryogenic propellant loading is the chilldown of transfer lines. During the chilldown of the transfer line, the flow is two-phase and unsteady, with solid to fluid heat transfer and therefore a coupled thermo-fluid analysis is necessary to model the system. This paper describes a numerical model of pipe chilldown that utilizes the Sinda/GFSSP Conjugate Integrator (SGCI). SGCI is a new analysis tool developed at NASA's Marshall Space Flight Center (MSFC). SGCI facilitates the solution of thermofluid problems in interconnected solid-fluid systems. The solid component of the system is modeled in MSC Patran and translated into an MSC Sinda thermal network model. The fluid component is modeled in GFSSP, the Generalized Fluid System Simulation Program. GFSSP is a general network flow solver developed at NASA/MSFC. GFSSP uses a finite-volume approach to model fluid systems that can include phase change, multiple species, fluid transients, and heat transfer to simple solid networks. SGCI combines the GFSSP Fortran code with the Sinda input file and compiles the integrated model. Sinda solves for the temperatures of the solid network, while GFSSP simultaneously solves the fluid network for pressure, temperature, and flow rate. The two networks are coupled by convection heat transfer from the solid wall to the cryogenic fluid. The model presented here is based on a series of experiments conducted in 1966 by the National Bureau of Standards (NBS). A vacuum-jacketed, 200 ft copper transfer line was chilled by liquid nitrogen and liquid hydrogen. The predictions of transient temperature profiles and chilldown time of the integrated Sinda/GFSSP model will be compared to the experimental measurements.

LeClair, Andre↗
NASA NTRS2021

The Effect of Transfer Line Length and Heat Rejection Temperature Distribution on the Thales Linear Pulse Tube (LPT) Cryocoolers

Four Thales LPT9310 and four Thales LPT9510 commercial off-the-shelf (COTS) cryocoolers were parametrically performance tested. The LPT9310 coolers had transfer lines of various lengths while the LPT9510 coolers all had the same transfer line geometry. The LPT9510 test results revealed unit-tounit thermodynamic performance variation, quantified the effect of compressor temperature on thermodynamic performance and quantified the heat flow distribution between the compressor and expander as a function of their temperature distribution. The LPT9310 test results revealed the optimal drive frequency as a function of transfer line length, quantified the effect of heat rejection temperature distribution on thermodynamic performance and enabled the development and verification of a thermodynamic performance prediction tool that accounted for cold tip temperature, heat lift, heat rejection temperature and transfer line length.

Rodriguez, J.I.↗
NASA NTRS1984

Line transfer in static and expanding spherical atmospheres

The integral-operator method is extended to line and continuum transfer calculations for static and expanding spherical radiating atmospheres. A relationship is defined between radiative transfer and the source function at particular optical depths. Linearized equations are developed for the mean intensity, monochromatic scattering, line transfer, and line transfer with absorption. Numerical solutions are obtained for each equation, as well as for background absorption and scattering, partial redistribution when the line source is frequency dependent, and line transfer in connection with the expansion velocity. Finally, a solution is found for spherical expansion in concert with partial redistribution and Doppler line broadening.

Avrett, E. H.↗
NASA NTRS2015

Numerical Modeling of the Transient Chilldown Process of a Cryogenic Propellant Transfer Line

Before cryogenic fuel depots can be fully realized, efficient methods with which to chill down the spacecraft transfer line and receiver tank are required. This paper presents numerical modeling of the chilldown of a liquid hydrogen tank-to-tank propellant transfer line using the Generalized Fluid System Simulation Program (GFSSP). To compare with data from recently concluded turbulent LH2 chill down experiments, seven different cases were run across a range of inlet liquid temperatures and mass flow rates. Both trickle and pulse chill down methods were simulated. The GFSSP model qualitatively matches external skin mounted temperature readings, but large differences are shown between measured and predicted internal stream temperatures. Discrepancies are attributed to the simplified model correlation used to compute two-phase flow boiling heat transfer. Flow visualization from testing shows that the initial bottoming out of skin mounted sensors corresponds to annular flow, but that considerable time is required for the stream sensor to achieve steady state as the system moves through annular, churn, and bubbly flow. The GFSSP model does adequately well in tracking trends in the data but further work is needed to refine the two-phase flow modeling to better match observed test data.

Chilldown↗
NASA NTRS1971

A study of LC-39 cryogenic systems. Part 1: A study of the vacuum insulated transfer lines at Kennedy Space Center. Part 2: Cooldown pressure surges

The vacuum liquid hydrogen and liquid oxygen transfer lines at Kennedy Space Center were studied to evaluate the feasibility of using a condensing gas such as CO2 inside the vacuum spaces to achieve a condensing-vacuum. The study indicates that at ambient temperature, a maximum vacuum hyphen space pressure of 4000 microns is acceptable for the LH2 transfer lines. In addition, the cooldown procedures for the 14-inch cross-country liquid oxygen line was studied using a simplified mathematical model. Preliminary cooldown times are presented for various heat leak rates to the line and for two vent configurations.

Ludtke, P. R.↗
NASA NTRS1968

Vacuum-jacketed transfer line installation technique

Rolling-type spacers in the form of steel balls retained in appropriate sleeves affixed at intervals to the exterior of the transfer line facilitate the installation of a vacuum-jacketed line. They act as standoffs to position the transfer line concentrically within the vacuum jacket line.

Bowers, W. M.↗
NASA NTRS1990

Transient analysis of chilldown in a cryogenic transfer line

A numerical model was developed, with the SINDA'85/FLUINT program, for calculating the thermal and hydrodynamic transients that occur during the chilldown of a cryogenic transfer line, using a well documented test case to validate the modeling process. Using this model, a total of ten cases were analyzed to evaluate the effects of variable inlet valve position, inlet pressures, and the use of an internal flow liner to promote nucleate boiling. It was found that an efficient transfer line cooldown can be achieved if the inlet flow is throttled, to reduce the flow rate and quality, and an internal flow liner such as Teflon is used.

Martin, T.↗
NASA NTRS2013

No Vent Tank Fill and Transfer Line Chilldown Analysis by Generalized Fluid System Simulation Program (GFSSP)

The purpose of the paper is to present the analytical capability developed to model no vent chill and fill of cryogenic tank to support CPST (Cryogenic Propellant Storage and Transfer) program. Generalized Fluid System Simulation Program (GFSSP) was adapted to simulate charge‐holdvent method of Tank Chilldown. GFSSP models were developed to simulate chilldown of LH2 tank in K‐site Test Facility and numerical predictions were compared with test data. The report also describes the modeling technique of simulating the chilldown of a cryogenic transfer line and GFSSP models were developed to simulate the chilldown of a long transfer line and compared with test data.

Majumdar, Alok↗
NASA NTRS1995

Low gravity transfer line chilldown

A code has been developed that solves for the transfer line chilldown time and flow and heat transfer characteristics in one-g environment. The code solves the transient, one dimensional, space averaged mass, momentum and energy conservation equations for liquid-vapor two-phase flow in tubes. The physical configuration solved is that appropriate for bottom coolant injection in a vertically supported heated tube. Four distinct regions are considered consecutively: fully liquid. inverted annular. dispersed and fully vapor flow. The conservation equations for both the liquid and the vapor are solved in each region separately. Also, in each region the mass and energy transport between each phase as well as the energy and momentum transport between the tube wall and the fluid are accounted for. A finite wall thickness is also considered.

Antar, B. N.↗