Engineering topics
Publications and source records attributed to Brown, Travis.
We describe the design and implementation of a motion control server that proved crucial to the safe assembly and validation of Mars 2020 hardware in the absence of flight avionics.
Many areas of scientific interest in planetaryexploration, such as lunar pits, icy-moon crevasses, and Martiancraters, are inaccessible to current wheeled rovers. Rappellingrovers can safely traverse these steep surfaces, but requiretechniques to navigate their complex terrain. This dynamicnavigation is inherently time-critical and communication constraints(e.g. delays and small communication windows) willrequire planetary systems to have some autonomy.Autonomous navigation for Martian rovers is well studiedon moderately sloped and locally planar surfaces, but thesemethods do not readily transfer to tethered systems in nonplanar3D environments. Rappelling rovers in these situationshave additional challenges, including terrain-tether interactionand its effects on rover stability, path planning and control.This paper presents novel traversability analysis and pathplanning algorithms for rappelling rovers operating on steepterrains that account for terrain-tether interaction and theunique stability and reachability constraints of a rapellingsystem. The system is evaluated with a series of simulations andan analogue mission. In simulation, the planner was shown toreliably find safe paths down a 55 degree slope when a stabletether-terrain configuration exists and never recommended anunsafe path when one did not. In a planetary analogue mission,elements of the system were used to autonomously navigateAxel, a JPL rappelling rover, down a 30 degree slope with95% autonomy by distance travelled over 46 meters.
The Axel rappelling rover was designed to enable access to intriguing and important science sites that lie in difficult terrains that are inaccessible to conventional rovers. Extended autonomous rappelling calls for careful control of tethertension,precisemanagementoftetherspooling,andsome measure of shock tolerance. This paper covers the design and testing of a first-generation tether management system (TMS) for Axel. The system uses a double bull-wheel capstan driven by a low-stiffness series elastic actuator (SEA) to provide tension control and decouple internal spooling tension from external tether tension. The benefit of the series elastic actuator is two-fold. First, it permits closed-loop tether tension control with lower mass and power consumption than a comparable torque motor. Second, it improves the shock/drop tolerance of the rappelling system both while moving and when the system is inactive with the motors locked. Experiments on the new TMS show that this design performs well in keeping nearly constant spooling tension while rejecting large dynamic disturbances at the output. While the SEA is very effective at maintaining a given tension contribution, the additional effects of friction and the unique mechanical properties of the tether result in substantial errors in the measured output tension. Upcoming field trials will be used to evaluate the effectiveness and sufficiency of this system when integrated in Axel.
Luna has extended the length of its fiber optic shape sensing technology out to a continuous, high-fidelity measurement of a 100-meter sensor, creating a novel concept for a self-monitoring tether for robotic exploration. This tether is capable of measuring its own tension, curvature, and full 3-D shape along its entire length as it is deployed by a robotic rover. Using Optical Frequency Domain Reflectometry (OFDR) and the Rayleigh scatter signature to sense the state of a customized multicore optical fiber, the new technology is lightweight, compact, and immune to electromagnetic interference. Results are presented from tests with a 50-meter tether on the Axel Rover at JPL’s Mars Yard testing ground.