Engineering topics
Publications and source records attributed to Englund, D. R..
Two reports present additional information on electrical-resistance strain gauges described in "High-Temperature Resistance Strain Gauges" (LEW-15379). For protection against oxidation at high temperatures, gauges covered, by flame spraying, with coats of alumina containing up to 1 weight percent of yttria or, perferably, containing 4 to 6 weight percent of zirconia.
Programs to develop research instrumentation for use in turbine engine hot sections are described. These programs were initiated to provide improved measurements capability as support for a multidisciplinary effort to establish technology leading to improved hot section durability. Specific measurement systems described here include heat flux sensors, a dynamic gas temperature measuring system, laser anemometry for hot section applications, an optical system for viewing the interior of a combustor during operation, thin film sensors for surface temperature and strain measurements, and high temperature strain measuring systems. The paper will describe the state of development of these sensors and measuring systems and, in some cases, will show examples of measurements made with this instrumentation. The paper covers work done at the NASA Lewis Research Center and at various contract and grant facilities.
The HOST Instrumentation R and D program is focused on two categories of instrumentation. One category is that required to characterize the environment imposed on the hot section components of turbine engines. This category includes instruments for measuring gas flow, gas temperature, and heat flux. The second category is that for measuring the effect of the environment on the hot section components. This category includes strain measuring instruments and an optical system for viewing the interior of an operating combustor to detect cracks, buckling, carbon buildup, etc.
Programs to develop research instrumentation for use on hot section components of turbine engines are discussed. These programs can be separated into two categories: one category includes instruments which can measure the environment within the combustor and turbine components, the other includes instruments which measure the response of engine components to the imposed environment. Included in the first category are instruments to measure total heat flux and fluctuating gas temperature. High temperature strain measuring systems, thin film sensors (e.g., turbine blade thermocouples) and a system to view the interior of a combustor during engine operation are programs which comprise the second category. The paper will describe the state of development of these sensors and measuring systems and, in some cases, show examples of measurements made with this instrumentation. The discussion will cover work done at NASA Lewis and at various contractor facilities.
SSME components such as the turbine blades of the high pressure fuel turbopump are subjected to rapid and extreme thermal transients that contribute to blade cracking and subsequent failure. The objective was to develop thin film sensors for SSME components. The technology established for aircraft gas turbine engines was adopted to the materials and environment encountered in the SSME. Specific goals are to expand the existing thin film sensor technology, to continue developing improved sensor processing techniques, and to test the durability of aircraft gas turbine engine technology in the SSME environment. A thin film sensor laboratory is being installed in a refurbished clean room, and new sputtering and photoresist exposure equipment is being acquired. Existing thin film thermocouple technology in an SSME environment are being tested. Various coatings and their insulating films are being investigated for use in sensor development.
The infinite line pressure probe provides a means for measuring high frequency fluctuating pressures in difficult environments. A properly designed infinite line probe does not resonate; thus its frequency response is not limited by acoustic resonance in the probe tubing, as in conventional probes. The characteristics of infinite line pressure probes are reviewed and some applications in turbine engine research are described. A probe with a flat-oval cross section, permitting a constant-impedance pressure transducer installation, is described. Techniques for predicting the frequency response of probes with both circular and flat-oval cross sections are also cited.
The infinite line pressure probe provides a means for measuring high frequency fluctuating pressures in difficult environments. A properly designed infinite line probe does not resonate; thus its frequency response is not limited by acoustic resonance in the probe tubing, as in conventional probes. The characteristics of infinite line pressure probes are reviewed and some applications in turbine engine research are described. A probe with a flat-oval cross section, permitting a constant-impedance pressure transducer installation, is described. Techniques for predicting the frequency response of probes with both circular and flat-oval cross sections are also cited.
The HOST Instrumentation R&D program is focused on two categories of instrumentation. One category is that required to characterize the environment imposed on the hot section components of turbine engines. This category includes instruments for measuring gas flow, gas temperature, and heat flux. The second category is that for measuring the effect of the environment on the hot section components. This category includes strain measuring instruments and an optical system for viewing the interior of an operating combustor to detect cracks, buckling, carbon buildup, etc.
The water vapor measurement system used in the NASA Global Atmospheric Sampling Program (GASP) is described. The system used a modified version of a commercially available dew/frostpoint hygrometer with a thermoelectrically cooled mirror sensor. The modifications extended the range of the hygrometer to enable air sample measurements with frostpoint temperatures down to -80 C at altitudes of 6 to 13 km. Other modifications were made to permit automatic, unattended operation in an aircraft environment. This report described the hygrometer, its integration with the GASP system, its calibration, and operational aspects including measurement errors. The estimated uncertainty of the dew/frostpoint measurements was + or - 1.7 Celsius.
Miniature semiconductor strain gage pressure transducers mounted in several arrangements were studied. Both surface mountings and recessed flush mountings were tested. Test parameters included mounting arrangement, blade material, temperature, local strain in the acceleration normal to the transducer diaphragm, centripetal acceleration, and pressure. Test results show no failures of transducers or mountings and indicate an uncertainty of unsteady pressure measurement of approximately + or - 6 percent + 0.1 kPa for a typical application. Two configurations were used on a rotating fan flutter program. Examples of transducer data and correction factors are presented.
The capability for accurate measurement of unsteady pressure on the surface of compressor and fan blades during engine operation was established. Tests were run on miniature semiconductor strain gage pressure transducers mounted in several arrangements. Both surface mountings and recessed flush mountings were tested. Test parameters included mounting arrangement, blade material, temperature, local strain in the blade, acceleration normal to the transducer diaphragm, centripetal acceleration, and pressure. Test results showed no failures of transducers or mountings and indicated an uncertainty of unsteady pressure measurement of approximately + or - 6%, plus 0.1 kPa for a typical application.
Automated instruments were installed on a commercial B-747 aircraft, during the program, to obtain baseline data and to monitor key atmospheric constituents associated with emissions of aircraft engines in order to determine if aircraft are contributing to pollution of the upper atmosphere. Data thus acquired on a global basis over the commercial air routes for 5 to 10 years will be analyzed. Ozone measurements in the 29,000 to 45,000 foot altitude were expanded over what has been available from ozonesondes. Limited aerosol composition measurements from filter samples show low levels of sulfates and nitrates in the upper troposphere. Recently installed instruments for measurement of carbon monoxide and condensation nuclei are beginning to return data.
Exterior and inlet probe geometries are governed by details of particular applications, such as flow angles, pressure gradients, and probe blockage. Frequency responses of all probes considered were computed on the basis of a rigorous analysis. Measured amplitude ratios and phase angles generally fell within the experimental error of the computer values. A sinusoidal pressure generator for the frequency range from 300 to 5000 Hz was used to obtain frequency responses experimentally.
Report presents practical information for incorporating particle impact protection features and average total pressure measurement into probe design while optimizing probe transient response. Computer program calculates probe response, based on Bergh-Tijdeman equation.
Effect of design factors on frequency response of short pressure probes
Loading effects in measurements involving electrical and nonelectrical systems used in determining gas pressure and fluid flow
Thermal actuator makes precise changes in the position of one object with respect to another. Expansion of metal tubes located in the actuator changes the position of the mounting block. Capacitance probe measures the change in position of the block relative to the fixed target plate.
Interaction effects in matching measuring instrument to system so minimum disturbance is generated when instrument is connected