Engineering topics
Publications and source records attributed to Khreishi, Manal.
CMM (Coordinate Measuring Machine) metrology provides simple, 3D (three dimensional) surface data used for prescription retrieval, figure error, and alignment with high accuracy without null-correctors. Two freeform mirrors for a compact telescope were successfully characterized and aligned using the CMM.
Currently there is a strong desire to make Earth science less expensive. Freeform optics make these missions less expensive because they allow an optical designer to use fewer mirrors to create roughly the same effect. The main issue with using freeforms is how closely the substrate can be milled to its prescription. Over this summer, our team looked at two freeforms made by Corning Inc. using a brand new process to determine how close these optics are to their set prescriptions and how well NASA could align them.
NASAs James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Optical Telescope Element (OTE) and the Integrated Science Instrument Module (ISIM) element which contains four science instruments (SIs). Prior to integration with the spacecraft, the JWST optical assembly is put through rigorous launch condition environmental testing. This work reports on the metrology operations conducted to determine any changes in subassembly alignment, including primary mirror segments with respect to each other, the secondary mirror to its support structure, the tertiary mirror assembly to the backplane of the telescope and ultimately to the ISIM.
High precision, portable coordinate measuring instruments (CMI) such as laser radars (LR) and laser trackers (LT) have been used for optical system alignment and integration. The LR's ability to perform a non-contact scan of surfaces was previously utilized to characterize large spherical and aspheric mirrors. In this paper, we explore the use of a CMI as an accurate, fast, robust, and non-contact tool for prescription characterization of powered optical surfaces. Using Nikon's MV-224/350 LR and Leica's Absolute Tracker AT401/402 instruments, proof of concept measurements were performed to characterize a variety of optical components by measuring the actual and apparent, or equivalently the "direct and through" (D&T), coordinates of calibrated metrology targets. Custom macros in metrology software and other data reduction code were developed to compute surface-ray intercepts and surface slopes from the D&T shots. The calculated data is fit to an aspheric surface formula to obtain the optimum prescription. The results were compared to the nominal parameters and were crosschecked using LR scans or other approaches. We discuss potential applications across the fields of optical component fabrication and system alignment and testing.
NASA's James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Optical Telescope Element (OTE) and the Integrated Science Instrument Module (ISIM) element which contains four science instruments (SIs). Prior to integration with the spacecraft, theJWST optical assembly is put through rigorous launch condition environmental testing. This work reports on the metrology operations conducted to determine any changes in subassembly alignment, including primary mirror segments with respect to each other, the secondary mirror to its support structure, the tertiary mirror assembly to the backplane of the telescope and ultimately to the ISIM.