Engineering topics
Publications and source records attributed to Levin, H..
Melter directly coupled to pyrolyzer eliminates difficulties of transport. Proposed coupling of free-space silane pyrolyzer and melter without intervening steps produce molten silicon with no problems of fine-particle movement, storage, contamination in transport, or oxide formation.
Using data available for small rotameters that use spherical floats in gas flow, a linear relationship is derived. It is noted that the relationship provides a good fit for variable volumetric flow, density, and viscosity at constant flow height. With low Reynolds numbers (Re being less than 1), the product of the variable volumetric flow and the viscosity becomes constant; at high Reynolds numbers (Re being greater than 2000), the product of the variable volumetric flow and the square root of the density becomes constant. It is pointed out that the equation given here can be used to obtain an indirect calibration with any gas of known density and viscosity. The constancy of the product of the variable volumetric flow and viscosity at low variable volumetric flows is seen as suggesting the development of simple, inexpensive gas viscometers using rotameter technology.
A thermal reactor apparatus and method of pyrolyticaly decomposing silane gas into liquid silicon product and hydrogen by-product gas is disclosed. The thermal reactor has a reaction chamber which is heated well above the decomposition temperature of silane. An injector probe introduces the silane gas tangentially into the reaction chamber to form a first, outer, forwardly moving vortex containing the liquid silicon product and a second, inner, rewardly moving vortex containing the by-product hydrogen gas. The liquid silicon in the first outer vortex deposits onto the interior walls of the reaction chamber to form an equilibrium skull layer which flows to the forward or bottom end of the reaction chamber where it is removed. The by-product hydrogen gas in the second inner vortex is removed from the top or rear of the reaction chamber by a vortex finder. The injector probe which introduces the silane gas into the reaction chamber is continually cooled by a cooling jacket.
The continuous flow pyrolyzer is a free space reactor that is used to study the effects of concentration, flow rate and temperature in making solar-grade silicon by pyrolysis of silane gas. Work with the continuous flow pyrolyzer is within the DOE-sponsored Low-Cost Solar Array Project. The work has led to a new theoretical treatment of silane pyrolysis in free space at relatively low temperatures (550 C to 750 C). It involves a sequential, three-step mechanism of particle growth: first, silicon atom generation by homogeneous reaction; second, coagulation to a 0.1 micron particle due to Brownian motion and van der Waals forces; and finally, chemical vapor deposition by heterogeneous reaction to final particle size.
Desired optical and high temperature enamel properties are obtained with glasses prepared from the system Li2O-ZrO2-nSiO2. Molar compositions range from n=4 to n=1.3, to which are added minor amounts in varying combinations of alumina, alkali fluorides, boric oxide, alkali oxides, and akaline earth oxides.
A white porcelain enamel coating was developed for application to high temperature metallic alloy substrates on spacecraft. The coating consists of an optically opacifying zirconia pigment, a lithia-zirconia-silica frit, and an inorganic pigment dispersant. The coating is fired at 1000 to 1150 C to form the enamel. The coating has a solar absorptance of 0.22 and a total normal emittance of 0.82 for a 0.017 cm thick coating. The coating exhibits excellent adhesion, cleanability, and integrity and is thermal shock resistant to 900 C. Capability to coat large panels has been demonstrated by successful coating of 30 cm x 30 cm Hastelloy X alloy panels. Preliminary development of low temperature enamels for application to aluminum and titanium alloy substrates was initiated. It was determined that both leaded and leadless frits were feasible when applied with appropriate mill fluxes. Indications were that opacification could be achieved at firing temperatures below 540 C for extended periods of time.
Study was conducted to match thermal expansion coefficients thereby preventing enamels from cracking. Report discusses various enamel coatings that are applied to two different high-temperature superalloys. Study may be of interest to manufacturers of chemical equipment, furnaces, and metal components intended for high-temperature applications.
Formation of radiation-generated color centers using single crystals of magnesium oxide is discussed. Crystal structure of magnesium oxide is described. Chemical processes used to produce magnesium oxide with desired color center kinetics are presented. Proton irradiation of magnesium oxide crystals was conducted to determine lattice defects.
MgO single crystals dominant coloration in solar spectral region by electron hole pair diffusion, trapping and recombination
Color centers and magnesium oxide crystal defects from proton irradiation and impurities
White powder compounds of metal oxides for thermal protective coating of spacecraft