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Liu, H. W.

Publications and source records attributed to Liu, H. W..

34 records · Page 2

Grain boundary oxidation and oxidation accelerated fatigue crack nucleation and propagation

Fatigue life at elevated temperatures is often shortened by oxidation. Grain boundary oxidation penetrates deeper than the surface oxidation. Therefore, grain boundary oxide penetration could be the primary cause of accelerated fatigue crack nucleation and propagation, and the shortened fatigue life at elevated temperatures. Grain boundary oxidation kinetics was studied and its statistical scatter was analyzed by the Weibull's distribution function. The effects of grain boundary oxidation on shortened fatigue life was analyzed and discussed. A model of intermittent microruptures of the grain boundary oxide was proposed for the fatigue crack growth in the low frequency region. The proposed model is consistent with the observations that fatigue crack growth rate in the low frequency region with hold time at K sub max is inversely proportional to cyclic frequency and that crack growth is intergranular.

Liu, H. W.↗

Shear fatigue crack growth - A literature survey

Recent studies of shear crack growth are reviewed, emphasizing test methods and data analyses. The combined mode I and mode II elastic crack tip stress fields are considered. The development and design of the compact shear specimen are described, and the results of fatigue crack growth tests using compact shear specimens are reviewed. The fatigue crack growth tests are discussed and the results of inclined cracks in tensile panels, center cracks in plates under biaxial loading, cracked beam specimens with combined bending and shear loading, center-cracked panels and double edge-cracked plates under cyclic shear loading are examined and analyzed in detail.

Liu, H. W.↗

Oxidation and low cycle fatigue life prediction

When a metallic material is exposed to a high temperature in an ambient atmosphere, oxidation takes place on the metallic surface. The formed oxides (both surface and grain boundary oxides) are mechanically brittle so that if the stress is high enough the oxides will be cracked. The grain boundary oxide formation in TAZ-8A nickel-base superalloy was studied. The effect of oxide crack nucleus on low cycle fatigue life will be analyzed. The TAZ-8A was subjected to high temperature oxidation tests in air under the stress-free condition. The oxidation temperatures were 600, 800, and 1000 C. The oxidation time varies from 10 to 1000 hours.

Oshida, Y.↗

Crack tip field and fatigue crack growth in general yielding and low cycle fatigue

Fatigue life consists of crack nucleation and crack propagation periods. Fatigue crack nucleation period is shorter relative to the propagation period at higher stresses. Crack nucleation period of low cycle fatigue might even be shortened by material and fabrication defects and by environmental attack. In these cases, fatigue life is largely crack propagation period. The characteristic crack tip field was studied by the finite element method, and the crack tip field is related to the far field parameters: the deformation work density, and the product of applied stress and applied strain. The cyclic carck growth rates in specimens in general yielding as measured by Solomon are analyzed in terms of J-integral. A generalized crack behavior in terms of delta is developed. The relations between J and the far field parameters and the relation for the general cyclic crack growth behavior are used to analyze fatigue lives of specimens under general-yielding cyclic-load. Fatigue life is related to the applied stress and strain ranges, the deformation work density, crack nucleus size, fracture toughness, fatigue crack growth threshold, Young's modulus, and the cyclic yield stress and strain. The fatigue lives of two aluminum alloys correlate well with the deformation work density as depicted by the derived theory. The general relation is reduced to Coffin-Manson low cycle fatigue law in the high strain region.

Minzhong, Z.↗

Literature survey on oxidations and fatigue lives at elevated temperatures

Nickel-base superalloys are the most complex and the most widely used for high temperature applications such as aircraft engine components. The desirable properties of nickel-base superalloys at high temperatures are tensile strength, thermomechanical fatigue resistance, low thermal expansion, as well as oxidation resistance. At elevated temperature, fatigue cracks are often initiated by grain boundary oxidation, and fatigue cracks often propagate along grain boundaries, where the oxidation rate is higher. Oxidation takes place at the interface between metal and gas. Properties of the metal substrate, the gaseous environment, as well as the oxides formed all interact to make the oxidation behavior of nickel-base superalloys extremely complicated. The important topics include general oxidation, selective oxidation, internal oxidation, grain boundary oxidation, multilayer oxide structure, accelerated oxidation under stress, stress-generation during oxidation, composition and substrate microstructural changes due to prolonged oxidation, fatigue crack initiation at oxidized grain boundaries and the oxidation accelerated fatigue crack propagation along grain boundaries.

Liu, H. W.↗

Morphological study of near threshold fatigue crack growth in a coarse grain aluminum alloy

Fatigue crack propagation in the near-threshold region has been studied in coarse grain Al 7029 alloy. Over eighty percent of the crack surfaces are planar areas parallel to either 100-oriented or 111-oriented planes. The 100-plane crack surfaces show 'pine tree' morphological features formed by slip on two sets of intersecting planes. The 111-plane crack surfaces were planar and shiny. They were formed primarily by slip on a single dominant 111-oriented slip plane with sparse and very light secondary slip markings. Crack growth rates were measured and correlated with Delta-K.

Maurer, Gerhard↗

Sensor for measuring instantaneous angle of attack of helicopter blades

Various research activities are reported in the following areas: (1) improving and testing probes; (2) theoretical studies of probe motion; and (3) improving research facilities. It is concluded that a satisfactory solution to the problem of measuring angle of attack of helicopter blades may be found in the near future.

Barna, P. S.↗

Fatigue crack growth at elevated temperature 316 stainless steel and H-13 steel

Crack growths were measured at elevated temperatures under four types of loading: pp, pc, cp, and cc. In H-13 steel, all these four types of loading gave nearly the same crack growth rates, and the length of hold time had negligible effects. In AISI 316 stainless steel, the hold time effects on crack growth rate were negligible if the loading was tension-tension type; however, these effects were significant in reversed bending load, and the crack growth rates under these four types of loading varied considerably. Both tensile and compressive hold times caused increased crack growth rate, but the compressive hold period was more deleterious than the tensile one. Metallographic examination showed that all the crack paths under different types of loading were largely transgranular for both CTS tension-tension specimens and SEN reversed cantilever bending specimens. In addition, an electric potential technique was used to monitor crack growth at elevated temperature.

Chen, W. C.↗

The effect of pre-stress cycles on fatigue crack growth - An analysis of crack growth mechanism

Cyclic prestress increases subsequent fatigue crack growth rate in 2024-T351 aluminum alloy. This increase in growth rate, caused by the prestress, and the increased rate, caused by temper embrittlement as observed by Ritchie and Knott (1973), cannot be explained by the crack tip blunting model alone. Each fatigue crack increment consists of two components, a brittle and a ductile component. They are controlled by the ductility of the material and its cyclic yield strength, respectively.

Kang, T. S.↗

Fatigue crack propagation and cyclic deformation at a crack tip

The fatigue crack propagation relation da/dN = f(R) Delta K squared can be derived with three assumptions: small-scale yielding, material homogeneity, and that crack tip stresses and strains are not strongly affected by plate thickness. The function f(R) is a constant at a given stress ratio, R. The effects of plate thickness and stress ratio on crack tip deformation and fatigue crack growth in 2024-T351 aluminum alloy were studied. High Delta K level in a thin specimen causes crack tip necking. Necking is more pronounced at high stress ratio. Necking causes high maximum strain near a crack tip and fast crack growth rate.

Kang, T. S.↗

Cyclic deformation at a crack tip and its correlation with fatigue crack propagation

Results of measurements of fatigue crack growth and the cyclic surface strains near crack tips in 2024-T351 aluminum alloy for two plate thicknesses and two stress ratios. It is shown that crack tip necking complicates cyclic deformation. In this case, crack growth rate not only reflects the material property, but is also affected by specimen geometry. It is concluded that for general material evaluation it is more desirable to use a specimen thick enough so that the condition of plane strain prevails.

Kang, T. S.↗

Analysis of fatigue crack propagation

The correlation between fatigue crack propagation and stress intensity factor is analyzed. When determining fatigue crack propagation rate, a crack increment, delta a, and its corresponding increment in load cycles, delta N, are measured. Fatigue crack propagation must be caused by a shear and/or a normal separation mode. Both of these two processes are discrete if one looks at the atomic level. If the average deformation and fracture properties over the crack increments, delta a, can be considered as homogeneous, if the characteristic discrete lengths of sigma a, if the plastic zone size is small, and if a plate is thick enough to insure a plane strain case, da/dN is proportional to delta K squared. Any deviation of empirical data from this relation must be caused by the fact that one or more of these conditions are not satisfied. The effects of plate thickness and material inhomogeneity are discussed in detail. A shear separation mode of fatigue crack propagation is described and is used to illustrate the effects of material inhomogeneity.

Liu, H. W.↗

Fatigue crack tip deformation and fatigue crack propagation

The effects of stress ratio, prestress cycling and plate thickness on the fatigue crack propagation rate are studied on 2024-T351 aluminum alloy. Fatigue crack propagation rate increases with the plate thickness and the stress ratio. Prestress cycling below the static yield strength has no noticeable effect on the fatigue crack propagation rate. However, prestress cycling above the static yield strength causes the material to strain harden and increases the fatigue crack propagation rate. Crack tip deformation is used to study the fatigue crack propagation. The crack tip strains and the crack opening displacements were measured from moire fringe patterns. The moire fringe patterns were obtained by a double exposure technique, using a very high density master grille (13,400 lines per inch).

Kang, T. S.↗