Engineering topics

Veysset, David

Publications and source records attributed to Veysset, David.

6 records

DOE OSTI2021

Melting and Ejecta Produced by High Velocity Microparticle Impacts of Steel on Tin

At sufficiently high velocities, a microparticle impacting a metal substrate can cause ejection of material from the substrate and impact-induced melting, both of which can result in erosion. Here, we directly image the impact of individual hard steel microparticles on soft tin substrates, at controlled impact velocities in the range of ~100 to 1000 m/s. By using scanning electron and laser scanning confocal microscopy, we characterize the surface morphology, depth, and volume of each impact crater. We observe a gradual onset of impact-induced melting in the craters, as well as the production of increasing amounts of ejecta from the target metal. By comparing measurements of impact and rebound velocity to an elastic-plastic model, we observe that at a high enough impact velocity, melting and ejection begin to consume additional kinetic energy beyond that expected by plastic deformation of the target material alone. By calculating the excess energy dissipation using this elastic-plastic model, we show that although this divergent behavior is associated with the onset of melting, the majority of the ejected volume must be solid rather than liquid.

Mechanics↗

DOE OSTI2021

The effect of substrate temperature on the critical velocity in microparticle impact bonding

A number of nascent coating and micromanufacturing processes involve particles sprayed at a high velocity, which impact a substrate, deform, and adhere. Successful bonding between the particles and the substrate requires impact velocities higher than the so-called critical adhesion velocity. This critical velocity is influenced by the temperature of the substrate, a variable that we isolate in this work by conducting single-particle impacts on a variable-temperature substrate for three systems (Al–Al, Sn–Sn, and Ti–Ti) with particles individually selected within a narrow size distribution. Our results quantitatively connect the increase in substrate temperature to a significant lowering of the critical velocity, which we attribute to the lower dynamic strength of the thermally softened substrate. The data are generally consistent with expectations for bonding being controlled by a hydrodynamic process of jetting upon impact.

36 MATERIALS SCIENCE↗

DOE OSTI2020

In situ observations of jetting in the divergent rebound regime for high-velocity metallic microparticle impact

Metallic bonding of certain materials can be achieved via high-velocity impact, and this type of bonding is often linked to an intense extrusion of material from the impact site, known as jetting. We present in-situ observations of hydrodynamic jetting and ejection of matter from high-velocity metallic microparticle impacts that still result in rebound of the particle. While the occurrence of jetting has been linked to permanent particle deposition in prior studies, the present findings reveal that any bonds that may form upon jetting can be rebroken by particle rebound in some circumstances. Finally, we further present asymmetric occurrences of jetting associated with localized delays in particle detachment followed by rotation during particle rebound, which may speak to transient bond formation at jetting sites.

36 MATERIALS SCIENCE↗

DOE OSTI2020

Microparticle impact-bonding modes for mismatched metals: From co-deformation to splatting and penetration

In this paper we present a comprehensive experimental campaign of high-velocity microparticle impacts with different combinations of particle and substrate materials to identify possible deformation regimes. Based on experimental observations of the impact sites, we identify three typical modes of behavior, namely, splatting, co-deformation, and penetration. We develop a theoretical framework to predict the operative bonding regime for a given particle/substrate combination, ranging from splatting and penetration at two extremes of a spectrum, and co-deformation in the center. We propose an impact ratio based on the materials’ properties, which can successfully quantify the spectrum. Co-deformation is expected when the ratio is around unity, while much larger or smaller ratios give rise to penetration and splatting, respectively.

36 MATERIALS SCIENCE↗

DOE OSTI2020

The Transition From Rebound to Bonding in High-Velocity Metallic Microparticle Impacts: Jetting-Associated Power-Law Divergence

A metallic microparticle impacting a metallic substrate with sufficiently high velocity will adhere, assisted by the emergence of jetting—the splash-like extrusion of solid matter at the periphery of the impact. In this work, we compare real-time observations of high-velocity single-microparticle impacts to an elastic–plastic model to develop a more thorough understanding of the transition between the regimes of rebound and bonding. We first extract an effective dynamic yield strength for copper from prior experiments impacting alumina spheres onto copper substrates. We then use this dynamic yield strength to analyze impacts of copper particles on copper substrates. We find that up to moderate impact velocities, impacts and rebound velocities follow a power-law behavior well-predicted on the basis of elastic-perfectly plastic analysis and can be captured well with a single value for the dynamic strength that subsumes many details not explicitly modeled (rate and hardening effects and adiabatic heating). However, the rebound behavior diverges from the power-law at higher impact velocities approaching bonding, where jetting sets on. This divergence is associated with additional lost kinetic energy, which goes into the ejection of the material associated with jetting and into breaking incipient bonds between the particle and substrate. These results further support and develop the idea that jetting facilitates bonding where a critical amount of bond formation is required to effect permanent particle deposition and prevent the particle from rebounding.

36 MATERIALS SCIENCE↗

DOE OSTI2020

Particle size effects in metallic microparticle impact-bonding

In cold spray processing of metals, the critical velocity for particle bonding is dependent on both intrinsic material properties, such as density and (spall) strength, and extrinsic process parameters, such as the powder particle size. Here, we specifically isolate and investigate particle size effects on the critical velocity for bonding through laser- induced single particle impact experiments and finite element simulations. We also present a predictive framework to correlate particle size and critical velocity. We show that an increase in particle size leads to an increase in the temperature of the jet formed at the interface of the particle and the substrate. This increased temperature locally decreases the spall strength of the material which, in turn, decreases the critical velocity for larger particles.

36 MATERIALS SCIENCE↗