Laser Hardening Prediction Tool Based On a Solid State Transformations Numerical Model

Abstract

This paper presents a tool to predict hardening layer in selective laser hardening processes where laser beam heats the part locally while the bulk acts as a heat sink.The tool to predict accurately the temperature field in the workpiece is a numerical model that combines a three dimensional transient numerical solution for heating where is possible to introduce different laser sources. The thermal field was modeled using a kinetic model based on Johnson-Mehl-Avrami equation. Considering this equation, an experimental adjustment of transformation parameters was carried out to get the heating transformation diagrams (CHT). With the temperature field and CHT diagrams the model predicts the percentage of base material converted into austenite. These two parameters are used as first step to estimate the depth of hardened layer in the part.The model has been adjusted and validated with experimental data for DIN 1.2379, cold work tool steel typically used in mold and die making industry. This steel presents solid state diffusive transformations at relative low temperature. These transformations must be considered in order to get good accuracy of temperature field prediction during heating phase. For model validation, surface temperature measured by pyrometry, thermal field as well as the hardened layer obtained from metallographic study, were compared with the model data showing a good adjustment.