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DOE OSTI · 2946311

Micrometer: Micromechanics transformer for predicting full field mechanical responses of heterogeneous materials

Abstract

Predicting mechanical responses of heterogeneous materials across scales remains a significant challenge. Traditional computational methods often struggle with complex and multiscale nature of these materials, limiting their effectiveness in real-world applications. Here, in this paper, we introduce Micrometer, a vision transformer based deep learning model designed to predict full field mechanical responses of heterogeneous materials, bridging the gap between computer vision and solid mechanics problems. We show that Micrometer, trained on a large-scale high-resolution dataset of 2D fiber-reinforced composites, can achieve state-of-the-art performance in predicting microscale strain fields across a wide range of material properties and loading conditions. Our model demonstrates accuracy and computational efficiency in applications such as computational homogenization and multiscale modeling, reducing computational time by up to two orders of magnitude compared to conventional numerical solvers while maintaining less than 1 % errors in predicting macroscale stress fields. Furthermore, we showcase Micrometer’s adaptability through transfer learning experiments on new materials with limited data, highlighting its potential to tackle diverse scenarios in computational solid mechanics. These results represent a significant step towards AI-driven innovation in materials science, addressing the limitations of traditional numerical methods and paving the way for more efficient simulations of heterogeneous materials across various industrial applications.

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Wang, Sifan [Yale Univ., New Haven, CT (United States)] (ORCID:0000000277216884), Liu, Tong-Rui [Imperial College, London (United Kingdom)], Sankaran, Shyam [Univ. of Pennsylvania, Philadelphia, PA (United States)], Perdikaris, Paris [Univ. of Pennsylvania, Philadelphia, PA (United States)]. 2025-10-12. Micrometer: Micromechanics transformer for predicting full field mechanical responses of heterogeneous materials. https://doi.org/10.1016/j.cma.2025.118373

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