High Fidelity Dynamic Simulation of Cycling in a Natural Gas Combined Cycle Power Plant
The CRADA objective is to use a high-fidelity natural gas combined cycle (NGCC) dynamic simulator deployed at the National Energy Technology Laboratory (NETL) to produce practical engineering ideas that would either reduce the impact on equipment resulting from cycling, or improve certain plant operational modes. The goal is to demonstrate to National Rural Electric Cooperative Association (NRECA) that a high-fidelity dynamic simulator offers a relatively low-cost option for investigation and testing without direct plant experimentation. Initial operation of the simulator revealed the potential for saturation conditions in the final high pressure superheater as the attemperator tried to control temperature at the superheater outlet during gas turbine loading and unloading. Subsequent plant operational data confirmed simulation results. Thus, this particular area was chosen for further investigation. Multiple simulations were performed during loading and unloading of the gas turbine in order to determine operational strategies that prevented saturation and increased the approach to saturation temperature. The results of these simulations are presented in this report. The summary at the end of this report suggests trials that could be performed at the plant to confirm the benefits seen by simulator investigations, such as changes to the attemperator temperature control setpoints and strategic control of the steam turbine inlet pressure control valve.