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At least 217 records · Page 12

ECAR-6584 MARVEL Reactor Support Frame Analysis

Idaho National Laboratory (INL) is developing a small microreactor to produce electrical power utilizing a small nuclear core and Stirling engines for power output under the Microreactor Application Research Validation and Evaluation (MARVEL) program. The MARVEL Reactor will be installed in the Transient Reactor Test (TREAT) Facility. Walsh Engineering Services, PC (WES) has contracted with the INL to support the completion of the final design. There are six main systems in the MARVEL, one of which is the MARVEL Reactor System (MRS). The MRS contains a subsystem – the Reactor Support Frame (RSF) – that supports and orients nearly all the MRS and the RSF will be bolted to the TREAT Facility. The subject of this Engineering Calculations and Analysis Report (ECAR) is the frame weldment (see Figure 1), which is the only item that is contained in the RSF subsystem and will be called herein “RSF”.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

ECAR-6585 MARVEL Core Support Structure Analysis: Project #33526

Idaho National Laboratory (INL) is developing a small microreactor to produce electrical power utilizing a small nuclear core and stirling engines for power output under the Microreactor Application Research Validation and Evaluation (MARVEL) program. The MARVEL Reactor (Figure 1) will be installed in the Transient Reactor Test (TREAT) Facility. Walsh Engineering Services, PC (WES) has contracted with the INL to detail the final design. There are six main systems in the MARVEL, one of which is the Fuel and Core System (FCS). The FCS contains a subsystem–the Core Support Structures Subsystem (CSS)–that supports and orients each of the 36 nuclear fuel pins in the MARVEL Reactor System. The FCS (apart from the fixed Beryllium Oxide radial reflectors) is shown in light green and is depicted in more detail in Figure 1 and Figure 2. The main subject of this analysis is the lower grid plate, which is the principal item in the CSS which supports the fuel, see Figure 3. Additionally, the upper grid plate thermal expansion of the upper grid plate is presented in Appendix A.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Clean Energy to Communities: Expert Match

Apply to the U.S. Department of Energy's (DOE) Clean Energy to Communities - Expert Match program to receive 40 to 60 hours of analytical support from DOE national laboratories. Expert Match researchers bring years of experience working with community stakeholders to provide customized solutions for unique energy challenges. By combining innovative technology, state-of-the-art modeling, and the ability to test clean energy plans before installing them, we can help close the gap between clean energy ambitions and real-world deployment. National lab researchers are partnering with communities across the country to help address local energy challenges and goals. Some examples are Bealsville, Florida and Cohoes, New York.

Bealsville↗

Experimental Investigation of a Phase Change Material Charged Serpentine Heat Exchanger with Louvered Fins

Phase change material heat exchangers (PCM-HX) can be used as a latent heat thermal energy storage (LHTES) component in heat pump applications to further enhance the efficiency of a heat pump as well as to yield financial savings by peak-load shifting. In this paper, a low-cost commercially available aluminum serpentine heat exchanger with louvered fins was experimentally investigated to check its thermal performance as a PCM-HX. A transparent rectangular box fabricated from acrylic plates served as a PCM container. Two cameras were used to capture the phase change process of the PCM on the front and top sides of the container during the experiment. A total of 88 installed temperature sensors throughout the test setup and a mass flow meter enabled a quantitative analysis of the PCM-HX as well. The energy balance deviation between the estimated theoretical and experimentally calculated PCM storage was ±14% considering the often-neglected heat loss and thermal mass of the PCM-HX. PCM temperature profiles, charge and discharge rates, and energy densities under different test conditions were also investigated.

42 ENGINEERING↗

Experimental Operation of a Prototype 750C Advanced Chloride Molten Salt Bellows Valve

To achieve DOE 2030 SunShot targets that reduce the cost of liquid-based solar by an additional 40% to 70% beyond 2018 costs, a more reliable, highly manufacturable flow valve, capable of achieving operational temperatures of >700°C is required [1]. This paper investigates the development of an innovative high-temperature chloride molten salt valve, with operation up to 750°C. This valve is intended to be employed within Gen 3 CSP liquid-based thermal energy storage (TES) systems as well as Gen 4 modular salt reactor (MSR) technologies. This work details the general design and flow testing of a bellows-seal flow control valve (FCV). This design includes an integrated closed-loop thermal control system to ensure robust design for freeze-thaw cycles. The self-contained thermal management STM system, is unique in the salt valve industry since it is an integrated solution to provide a consistent, repeatable alternative to typical heat tracing. Additionally, the design includes the employment of a novel heat pipe valve stem to facilitate enhanced passive thermal management into the valve assembly. This valve stem heat pipe is designed to facilitate natural circulation within the bonnet to ensure robust operation, during both nominal and transient thermal operation. The valve body and trim will be designed using SS316H, consistent with Flowserve Corporation’s existing product base and is code qualified but will utilize clad material for materials corrosion, manufacturing cost reduction and compatibility to ensure design flexibility. A test campaign was performed in this investigation utilizing a novel 750°C ternary chloride (20%NaCl/40%MgCl2/40%KCl by mol. wt. %) molten salt flow loop. A discussion about the design and installation of the valves within this test bed is provided for this investigation. Valve test results from this study assessed Cv curves as well as multiple actuator cycles, under varying thermodynamic and operational mode conditions, which would be characteristic within a commercial molten salt facility. The results indicate nominal operation for the baseline design, though improved performance and reliability is expected with the full designed FCV.

Armijo, Kenneth (ORCID:0000000346832147)↗

Build solar-energy systems to last — save billions

Here, to withstand extreme weather, rapid innovation and rock-bottom prices, solar installations need tighter quality control, standards and testing. Solar energy is being adopted the world over. Prices have plunged 100-fold since 1980. By 2023, the installed capacity of photovoltaics globally is expected to surpass 1 terawatt — 30–100 TW will be required by 2050. Yet colliding trends mean that many of the technologies being installed today might not last until then if quality is not assured.

14 SOLAR ENERGY↗

Demonstration Trials of AI/ML Edge+Cloud Suite (CRADA Final Report)

PACE AI and LBNL partnered under this CRADA to test and evaluate the PACE5 edge node prototype, an AI/ML edge and cloud-based suite, at FLEXLAB.The objective of the test was to evaluate the PACE5 edge node prototype's ability to perform demand shed and take to dynamic price signals, and to demonstrate advanced fault detection and microgrid monitoring capabilities.

97 MATHEMATICS AND COMPUTING↗

SRNL Coulometer for LANL - SRNL-Testing 2020 (Final Report)

SRNL fabricated two coulometers that have been delivered to LANL. All testing for electrical components is performed by R&D engineering and the results are attached to this report. Instrument testing for the first instrument was completed on August 2018 and installation at LANL was completed February 2019. This report addresses testing performed at FH Analytical Laboratory for the second instrument that arrived at LANL on June 5th, 2020. The testing is performed using Plutonium working standards. The instrument was kept in a radiologically clean area. The component calibration of the second LANL coulometer was completed in SRNL Building 723-A.

47 OTHER INSTRUMENTATION↗

Friction Experiment Data Analysis

The Spent Fuel Waste Disposition (SFWD) program under the U.S. Department of Energy (DOE) is planning a seismic shake table test of full-scale dry storage systems of spent nuclear fuel (SNF) to close the gap related to the seismic loads on the fuel assemblies in dry storage systems. This test will allow for quantifying the strains and accelerations on surrogate fuel assembly during representative earthquakes. A concrete layer will be installed on the shake table before the test to simulate conditions representative of an ISFSI pad. In the shake table tests with the vertical cask, the cask will be free-standing because this is representative of all, except two, ISFSIs in the U.S. with vertical dry storage casks. The static and dynamic friction coefficients between the steel bottom of the cask and the concrete layer on the shake table are important parameters that will affect cask behavior during the test. These parameters must be known for the pre- and post-test modelling, data analysis, and model validation. The friction experiment was performed at the Engineering Department of the University of New Mexico (UNM) to determine the friction coefficients between a steel plate with the same finish as the bottom of the vertical cask manufactured for the test and different concrete surfaces. In this experiment the steel plate was fixed and the concrete sample was pulled over the plate with a constant displacement rate using an MTS machine. This allowed for collecting continuous horizontal force data over the length of the steel plate. Four displacement rates and three vertical loads were used. The tests were performed with four concrete blocks with different degrees of the surface roughness - light sandblast, light to medium sandblast, medium bush hammer, and heavy sandblast. The total number of tests was 48. The data were used to calculate static and dynamic friction coefficients.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Hydraulic Testing of the Lost Lake Aquifer Near Recovery Well RWM019

An aquifer pumping test was conducted on the Lost Lake Aquifer Zone (LLAZ) at the recently installed recovery well RWM019 in accordance with the approved test plan (Dixon, 2020). The objective of the testing was to determine baseline well performance parameters and aquifer hydraulic conductivity. This testing consisted of a step-drawdown test to determine well performance properties, a constant pumping rate aquifer test to determine aquifer hydraulic properties, and a post-test aquifer recovery monitoring period also used to estimate aquifer hydraulic properties. Well performance parameters determined included specific capacity, well efficiency, and head loss coefficients. The specific capacity of RWM019 was determined to be approximately 2.6 gpm/ft of drawdown based on the final step of the step-drawdown test. Well efficiency was inversely related to pumping rate and decreased from 87% to 81% over a pumping range of approximately 49 to 79 gpm. The aquifer head loss coefficient was determined to be 2.3 ft/ft 3 /min and the well loss coefficient was determined to be 0.05 min 2 /ft 5 .

42 ENGINEERING↗

Hydraulic Testing of the Lost Lake Aquifer Near Recovery Well RWM001R

An aquifer pumping test was conducted on the Lost Lake Aquifer Zone (LLAZ) at the recently installed recovery well RWM001R in accordance with the approved test plan (Dixon, 2024). The objective of the testing was to determine baseline well performance parameters and aquifer hydraulic conductivity. This testing consisted of two step-drawdown tests to determine well performance properties and two constant pumping rate aquifer tests with recovery periods to determine aquifer hydraulic properties. Well performance parameters determined included specific capacity, well efficiency, and head loss coefficients. The results of the step-drawdown testing are presented in Tables ES1 and ES2 whereas the results of the constant pumping rate testing are presented in Table ES3. The average specific capacity of RWM001R operating at pump capacity (~54 gpm) was 2.2 gpm/ft using data from the final step of both tests. The average well efficiency determined from both step-drawdown tests was 56% using data from the final step of both tests. For both step-drawdown tests, well efficiency was inversely related to the pumping rate with the average efficiency decreasing from approximately 79% to 56%. Aquifer head loss coefficients from both tests were comparable (Table ES2).

54 ENVIRONMENTAL SCIENCES↗

Idaho National Laboratory Advanced Reactor Technologies Quality Assurance Program Plan

This QAPP covers INL ART R&D, licensing, and program support activities. QA implementing procedures will be identified for all activities to ensure work is documented and the results are capable of successfully completing a technical review by DOE. For work performed by other organizations under contract or other agreements with INL, applicable requirements will be flowed down through the contract or other agreements, but the organizations will be responsible to implement the flowed down requirements through their own specific implementing procedures. This QAPP also covers implementation of software QA (SQA) requirements for software used exclusively by INL ART. Software that is used to support multiple INL programs/projects is not covered by this QAPP; the responsibility for implementing SQA requirements for that software resides with the owners and respective managers of the software. This QAPP does not cover activities for installing and operating experiments in the Advanced Test Reactor (ATR) at INL, nor does it cover ATR facility modifications designed to meet INL ART testing needs (such as temperature, pressure, gas flow, and control systems). Those activities are controlled by the INL QAP and specific ATR implementing procedures. ATR facility management and INL ART management jointly approve experiment designs and functional system requirements. This QAPP does apply to INL ART R&D experiments that will be inserted into ATR and any support activities associated with those R&D activities. This QAPP does not cover activities for installing and operating general post irradiation examination (PIE) test equipment in Materials and Fuels Complex (MFC) facilities. Those activities are controlled by the INL QAP and MFC implementing procedures. However, this QAPP does apply to MFC facility modifications designed to meet specific INL ART testing needs. It also applies to INL ART experiments that will have PIE performed on them and any support activities associated with the PIE activities.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Acoustic Tomography System (CRADA Final Report)

NREL will install the CU/CIRES acoustic tomography array at the National Wind Technology Center (NWTC). The system consists of 9 freestanding towers of 9.1m height that are currently located at the NWTC. On these towers are installed a series of microphones and speakers. One center tower holds a sonic anemometer and temperature probe. The purpose of the acoustic tomography system is to measure complex flow fields surrounding wind turbine arrays that influence wind farm energy production and reliability. There is currently no funding to test and research the system (just install it), but NREL and CU researchers will write proposals that will fund the actual research with this unique measurement technology.

17 WIND ENERGY↗

Production and testing of the powerboard for ATLAS ITk Strip barrel modules

The upgrade of the ATLAS ITk strips detector for HL-LHC will employ a custom PCB (powerboard) for on-module DC-DC conversion, HV switching, and monitoring. Production of about 14100 of such PCBs with high reliability is a big challenge. In this paper we will present the production procedure and quality control (QC) testing system for the powerboards to be installed on ITk Strip barrel modules. During production, about 150 powerboards will be produced every week. Each powerboard will need to pass QC tests before they are assembled to module. The QC tests include thermal cycling between -35 °C and 40 °C, soak test (continuous running of DC-DC converter at high load at 20 °C), and basic functionality and characterization electrical tests of the low voltage (LV), high voltage (HV), and monitoring functions of the powerboard. A custom QC test system is described, which is based on a reusable PCB (active board) with all testing circuits, a one-time powerboard carrier card, and a Z-turn SoC board which hosts and runs the testing program. The production procedure and QC test system has been tested with 400 powerboards during pre-production, and the system has been proven ready for production with the desired testing program, speed, safety, and cost. Performance and typical failures of powerboards observed during the QC test of pre-production powerboards is also presented.

47 OTHER INSTRUMENTATION↗

Iodine Removal in the DFLAW Flow-Sheet

In support of the WTP project, off-gas system and regulatory testing has been conducted previously on the DM1200 pilot melter equipped with a prototypical off-gas system installed at The Catholic University of America’s Vitreous State Laboratory (VSL). During the regulatory tests, an AC-S test bed filled with Kombisorb BAT 37 was included in the prototypical off-gas system and evaluated for response to HLW and LAW exhaust streams. Offline testing and small-scale testing of that media were also conducted. Testing demonstrated that a temperature rise occurred in the activated carbon media when water vapor was first introduced to virgin Kombisorb BAT 37, in response to high nitrogen oxide concentrations, and in response to the presence of organic compounds. Conditioning of the test bed by gradually increasing the NOx concentration prior to the introduction of organics was found to be an important operational strategy for preventing larger temperature excursions. However, no mercury was present in the exhaust stream during DM1200 testing and therefore comparable test data for mercury removal efficiency or temperature response of the carbon media in the presence of mercury were not collected in the DM1200 tests. In view of the need for data on mercury removal performance, BNI contracted with Atkins and the VSL to install and operate a suitable test system at VSL to collect the required data. That testing was designed to assess the performance of Kombisorb BAT-37 and the guard bed material, Sofnolime RG, for simulated melter exhaust streams that contain the highest concentrations of mercury, nitrogen oxides, acid gases, and organic compounds expected in WTP LAW melter exhaust. During shakedown testing with the new system, however, it became evident that a number of issues with Sofnolime RG as the guard bed material would render it unsuitable for this application. BNI subsequently determined that the guard bed was redundant for removal of acid gases since they could be adequately removed by the SBS and WESP. However, since the guard bed material was also credited with significant iodine removal , there was a need for a replacement material that would adequately perform that role. BNI identified several candidate media but performance data in gas compositions that are representative of the WTP LAW off-gas were not available. Accordingly, there was a need to test and evaluate the performance of these candidate media prior to performing the originally-planned tests. To that end, small scale tests were conducted to assess the performance of various adsorbents in simulated melter exhaust streams that contain mercury, iodine, nitrogen oxides, acid gases, and acetonitrile, which are expected to be present in WTP LAW melter exhaust.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Containerization in ATLAS Software Development and Data Production

The ATLAS experiment's software production and distribution on the grid benefits from a semi-automated infrastructure that provides up-to-date information about software usability and availability through the CVMFS dis-tribution service for all relevant systems. The software development process uses a Continuous Integration pipeline involving testing, validation, packag-ing and installation steps. For opportunistic sites that can not access CVMFS, containerized releases are needed. These standalone containers are currently created manually to support Monte-Carlo data production at such sites. In this paper we will describe an automated procedure for the containerization of AT-LAS software releases in the existing software development infrastructure, its motivation, integration and testing in the distributed computing system.

97 MATHEMATICS AND COMPUTING↗

Thermodynamic Model and Initial Experimental Investigation of Air Dehumidification through Electrically Charged Vapor Capturing Electrostatic Droplets

The removal of water vapor from the air to reduce relative humidity is a well known indoor environmental comfort requirement. Common dehumidification approaches require a substantial amount of energy and usually involve the cooling of atmospheric humid air below its dew point or the use of absorbent/adsorbent materials to extract water vapor out of the air. More recently, researchers investigated the effect of electrostatic forces for enhancing water vapor condensation with the goal to reduce the energy consumption associated with dehumidification. However, the studies are limited, and there is a lack of correlations that can predict the dehumidification rate. In this thesis, a broad theoretical investigation to study the electrostatically enhanced condensation processes was carried out. These processes consist of the use of highly charged particles, preferably highly charged water droplets to attract polar water vapor molecules to their surfaces and promote condensation, a phenomenon known as dielectrophoresis. The electrical charge promotes the reduction of the vapor pressure on the droplets' surface with respect to the saturated pressure predicted by the Kelvin equation on curved surfaces and, consequently, the equilibrium between evaporation and condensation is shifted towards condensation. This investigation resulted in the development of a thermodynamics model, which was able to predict an effective size range of the charged droplets for optimal dehumidification, under ideal conditions. The range resulted in about 2 to 4 m in diameter, while the electrical charge was kept to the maximum limit predicted by the Rayleigh model. A sensitivity analysis on the variation of the size and the charge of the charged droplets was also performed. In terms of dehumidification rates, when six electrospray heads, i.e. the maximum number of heads tested in the experimental campaign, were considered, the model predicted very limited rates, way lower than the target of this research, i.e. a dehumidification rate in terms of relative humidity of 5 % with an air flow rate of 5 cfm. While ways to increase this rate existed, their implementation proved difficult for this initial investigation. According to the requirements predicted by the model, the use of electrosprays appeared the most suitable solution for the production of small but highly charged droplets. The electrospray features and operational modes were studied in detail and an electrospray assembly was designed to be tested in this initial experimental investigation. For this initial investigation, an experimental system was designed and built to validate the thermodynamics model and with the goal to achieve a dehumidification rate of 5 % in terms of relative humidity with an air flow rate of 5 cfm. The experimental system consisted of a wind tunnel test apparatus, dew point sensors, thermocouples for temperature measurements, pressure sensors and other devices. The experimental system was equipped with a computerized data acquisition and storage system. The system was suitable to evaluate the air water content differential before and after the test section where the electrospray heads were installed. The air water content differential was evaluated in terms of the ∆ω/ω_1 ratio, to eliminate the dependence on the dry bulb temperature along the test apparatus. This work presented initial experimental data for electrostatically enhanced dehumidification processes. Working parameters, such as air and water flow rates, high voltage potentials and polarity, deionized water types with different electrical conductivity, were varied to find the best combination for an improved dehumidification. With the set up used and the conditions considered, it was never possible to achieve a 5 % dehumidification rate with 5 cfm. In general, the dehumidification rate was always limited and lower than 1 % for all the air flow rates considered and mainly within the uncertainty of the dew point sensors. These results confirmed the already limited predictions of the thermodynamics model, for ideal conditions and the interesting and promising results obtained in some experimental investigations available in the open literature were not achievable in this thesis. The more probable reasons were the higher air flow rates considered and the complete absence of the use of cooling power, which was mainly implemented to facilitate the vapor condensation.

Morcelli, Stefano↗

Performance Testing of Software Upgrade for SRNL CPC Instrument at the Nuclear Material Laboratory, Office of Safeguards Analytical Services, International Atomic Energy Agency

This report summarizes the performance testing for the Software upgrade for the Savannah River National Laboratory (SRNL) Controlled Potential Coulometry (CPC) instrument. This upgrade is specifically to meet the needs of the Nuclear Material Laboratory, Office of Safeguards Analytical Services, International Atomic Energy Agency at Seibersdorf, Austria. The instrument hardware was upgraded in 2010, but the software continued to operate on a Windows platform using a High Tech Basic (HT Basic) application. HT Basic usage is declining. The IAEA requested an upgrade to the existing coulometer software to Laboratory Virtual Instrument Engineering Workbench (LabVIEW), an object-oriented programming language in wide use and one the NML staff is familiar with. The software was developed by SRNL Software Engineer, with assistance from Electrical Engineer and Scientist. Once developed, the new LabVIEW software was validated, tested with Iron (surrogate for plutonium) and plutonium. Once testing was completed, the software was installed at the International Atomic Energy Agency Nuclear Material Laboratory (IAEA NML) coulometer, and SRNL provided hands on training to NML staff on using the new software.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗