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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 217 records · Page 12

A Novel Framework for Performance Evaluation and Design Optimization of PCM Embedded Heat Exchangers for the Built Environment

This research sheds light on the performance evaluation and design optimization of PCM-HXs for the built environment, addressing several barriers to practical issues to PCM-HX commercialization such as modeling aspects (i.e., modeling expertise and computational / time investment, etc.), manufacturing aspects (i.e., at-scale manufacturing, cost assessments, etc.) and experimental performance assessment (i.e., reliable experimental data, assessment of multiple PCM-working fluid combinations, etc.). We present a novel, comprehensive, and experimentally-validated design optimization framework for PCM-HXs capable of simulating any PCM-HX geometry with reasonable accuracy and significant computational time savings when compared to traditional CFD-based design practices. The framework was validated for a wide range of PCM-HX configurations, including a design optimization for a domestic hot water heater application where TES partially replaces electrical heating input. The resulting PCM-HXs were found to deliver 34-68% of the total daily hot water supply with only 5-10% package volume increase from the water heater, thus within U.S. DOE targets for TES systems. To identify the most promising HXs for PCM applications, first-order geometry and cost analyses were conducted based on off-the-shelf HX products. As part of this work, 9 PCM-HX prototypes were manufactured using additive and conventional manufacturing methods. Detailed economy-of-scale assessments were conducted for the most promising PCM-HXs and were found to have a good outlook for the next 5-10 years. The PCM-HX design optimization framework was validated through comprehensive in-house experimental testing using newly-developed PCM-to-fluid test facilities. In total,10 total in-house component-level experiments were conducted using these prototypes, including 9 with water and 1 with refrigerant (R410A) as the working fluid. It was found that the framework can successfully predict experimental thermal-hydraulic performance within ±10-20% the first time without manual design changes, eliminating the need for time-consuming and expensive prototyping efforts as part of the design process. As part of this work, a publicly-available PCM web tool was released which includes a PCM property database (531 PCMs) and PCM-HX modeling tool to assist the design community on common PCM-HX use-cases, e.g., single/multiple flow path(s) fluid-to-PCM and air-to-fluid-to-PCM configurations (https://ceeeweb.umd.edu/pcmapp/). This work will accelerate the design and time to market for next generation PCM-HXs.

25 ENERGY STORAGE↗

Quality Assurance of the Irradiated EBR-II Metallic Fuels Data

The U.S. DOE-NE’s Advanced Reactor Technologies (ART) Fast Reactor Program (FRP) and the NE-4 Advanced Fuels Campaign (AFC) have jointly undertaken efforts to qualify post-irradiation examination (PIE) data for Experimental Breeder Reactor II (EBR-II) and Fast Flux Test Facility (FFTF) metallic fuels. Among the thousands of PIE datasets in the Metallic Fuels Irradiation & Physics Database (FIPD), data from selected EBR-II experiments have been prioritized as the most valuable to the U.S. nuclear industry for licensing activities related to metallic fuel-based advanced fast reactors. This report summarizes the general data qualification progress of the EBR-II and FFTF experiments, with focus on the selected EBR-II experiments.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

2024 SNL/KTF Annual Site Environmental Report (ASER)

Sandia National Laboratories is a multimission laboratory managed and operated by National Technology & Engineering Solutions of Sandia, LLC, a wholly owned subsidiary of Honeywell International Inc., for the U.S. Department of Energy’s National Nuclear Security Administration. The National Nuclear Security Administration’s Sandia Field Office administers the contract and oversees contractor operations at the Sandia National Laboratories Kaua‘i Test Facility in Hawai‘i. Activities at the site are conducted in support of U.S. Department of Energy weapons programs, and the site has operated as a rocket preparation launching and tracking facility since 1962.

54 ENVIRONMENTAL SCIENCES↗

FY25 Report on Water NSTF Testing: Parametric and Accident Testing with Lower Tank Inlet

The Natural Convection Shutdown Heat Removal Test Facility (NSTF) at Argonne National Laboratory has continued to generate empirical validation data on the performance of water-based reactor cavity cooling system (RCCS) for seven years. This data is actively being used to support the development of passive decay heat removal systems for advanced reactors. Distinguishing this facility are 1) the large, ½ scale of the facility and 2) its governance under an NQA-1 qualified program for producing data of the highest pedigree for advanced reactor designers and regulators. In addition to the experimental activities discussed in this report, a computational modeling program continues to support the experimental program and further accuracy and understanding of the computational models. Together, the experimental and computational work create a mutually beneficial relationship integral to the overall program objective of advancing the understanding of the RCCS technology.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NCERC-CL TREAT Free Field Characterization Foil Reaction Rate Results

This report summarizes the analysis and preliminary MCNP reaction rate modeling of free field characterization measurements performed in the Transient Reaction Test Facility (TREAT) at Idaho National Laboratory (INL) between 12/18/2023 and 2/22/2024. A series of seven irradiations were performed using the Big-BUSTER (Broad Use Specimen Transient Experiment Rig) core configuration. Foil sets including 19.5% LEU-Zr alloy wire, S, Au, Fe, Ni, Co, Ti, and Zr were deployed in each irradiation. Identical foil sets were supplied to Los Alamos National Laboratory (LANL), Lawrence Livermore National Laboratory (LLNL), and INL. All foils were supplied by INL. Additional details on the experiment can be found in [2]. The foil sets were shipped to the National Criticality Experiments Research Center Counting Laboratory (NCERC-CL) branch at LANL (NCERC-CL NISC) and were received on 3/25/2024. Additional details on receipt and counting are reported in [3]. All reactor dosimetry measurements were performed in adherence to the ASTM standards applicable to reactor dosimetry. Measured reaction rates from Au, Co, Fe, Ni, and Ti are reported. Select reaction rate ratios and simulated reaction rates and ratios are discussed. Reaction rates for all measured reaction products were modeled with MCNP 6.3.1 and a TREAT input deck supplied by Edward Lum. Neutron emission estimates calculated using the measured and simulated reaction rates show excellent agreement between the three fast-threshold n-p reactions with the percent differences being < 9% between the three reactions. The capture reactions had poorer, but still reasonable, agreement with < 20% percent differences between the neutron emission estimates of the three capture reactions. The percent difference between the fast-threshold and capture reactions is ∼ 100% for each reaction. This supports the TREAT model is not accurately modeling the neutron spectrum and additional measurements are required to characterize TREAT and match measurements to simulation.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

NUM-DAT File Format Specification: Used in M-9 Gun Experiment Data Archiving

The M-9 Shock and Detonation Physics group executes experiments on gun and explosive platforms with large numbers of oscilloscopes used for data acquisition. The data acquisition from these oscilloscopes was automated many years ago using a custom piece of software called RunDig . The default save format from this software is a custom structure referred to as "NUM-DAT" format. This file format includes a text ".DAT" file which is a header file used to interpret the binary ".NUM" file which contains the oscilloscope data. The data save format was originally developed by John Vorthman and has been in use by M-9 personnel for over 20 years. This data format has been used for archiving data from experiments performed by M-9 personnel at TA-40, TA-39, and the TA-55 Impact Test Facility. Numerous custom analysis and visualization programs have also been developed, and continue to be used, that utilize this data format. This document describes the NUM-DAT format and provides code examples for reading the format and converting it to other formats.

47 OTHER INSTRUMENTATION↗

Pilot Development Progress to Demonstrate Electric Thermal Energy Storage (ETES) Using Low-Cost Particles

The rapid growth of variable renewable power generation increases the need to economically store electrical energy over durations up to several days in long-duration energy storage (LDES) applications. LDES can bridge the intermittency of increasing variable renewable energy (VRE) and facilitate emission-free dispatchable electricity to improve the resilience of the grid and provide reliable and potentially cost-effective energy. Several energy storage approaches including mechanical, chemical and electrochemical methods are currently deployed or under development. However, LDES requirements pose unique challenges for scalability, energy capacity, and cost. Electro-thermal energy storage (ETES) can store a large capacity of energy with site flexibility and has attracted significant interest for LDES purposes. This paper shows the progress of developing a demonstration test facility for particle ETES technology including pilot-scale component design and fabrication.

25 ENERGY STORAGE↗

Studies as a function of different ALD capping layers on cavity losses for QIS and accelerators

Niobium-based bulk SRF cavities have demonstrated exceptional performance. To further improve niobium cavity performance, we present studies involving a novel surface engineering process designed to prevent the formation of amorphous niobium oxides on the surface. This is achieved by encapsulating the niobium surface using thermal Atomic-Layer-Deposition (ALD). This technique has been shown to enhance the properties of niobium cavities and 2D resonators. This study not only aims to improve SRF performance at high fields but also has the potential to enhance the quality factor in low-field regimes, particularly for quantum applications. For the method to be effective, it is essential to have a clean interface between the encapsulating layer and the bulk niobium. Achieving this requires a uniform coating across the entire cavity surface and efficient removal of the underlying niobium oxides. To optimize the process, a variety of material characterization tools have been utilized to refine parameters such as thin film thickness and annealing conditions. Cavity RF measurements were performed at the vertical test facilities at FNAL to assess the Q vs. Eacc curves for accelerator applications, as well as at the SQMS dilution refrigerators to investigate the full two-level system (TLS) losses at milliKelvin and single-photon levels. Based on the results, we characterized the loss of different oxides in various regimes and applications, comparing them to natural niobium pentoxide.

Grassellino, L. [Fermilab]↗

Controls Status for Fermilab’s PIP-II Project

Testing of Cryomodule first articles at PIP-II's on-site Cryomodule Test Facility (CMTF), where EPICS based controls are already being used, has been invaluable to the project. In addition to validating hardware and controls components, it has provided opportunities to build buy-in and illicit meaningful feedback early-on. A device naming convention has also been significantly refined with an internal working group and the PIP-II integration team. Compressed air and Process Control Water (PCW) systems have been installed, and operations has been engaged in Phoebus display development in preparation for a transition to operations for these systems by 2026. Cryoplant hardware has been put in place, and collaboration between controls and PIP-IIs cryo group for IOC and display development is well underway for commissioning of cryoplant systems to begin early 2026. The project has also received beneficial occupancy of the High-Bay Building in October 2025, keeping us on schedule for Warm Front End commissioning to begin in 2027.

Crisp, Dan [Fermilab]↗

Characterization of the X-ARAPUCA Systems' Response for SBND's Light Detection

X-ARAPUCA waveform data, collected at a test stand at the Noble Liquid Test Facility (NLTF) and the Short Baseline Near Detector (SBND), were analyzed via python scripts. For the ARARA system, various distributions and correlations were studied, including the area and amplitude distributions of the waveform peaks for identifying single photoelectron peaks, as well as characterizing the behavior of the baseline artifact. The ARARA system is being studied in order to be implemented into SBND, just as the APSAIA X-ARAPUCAs have been.

Novotny, Andrew [U. Illinois, Chicago]↗

Using Simulation to Interpret LArS's Results

Scintillation light analysis in liquid argon based neutrino detectors is restrained in capability due to uncertainty in fundamental constants critical to the analysis process. One such property is the Rayleigh scattering length of liquid argon. In the fall of 2023, the TallBo cryostat, located in the Noble Liquid Testing Facility (NLTF) at Fermilab, was used to study the scattering length of liquid argon in the Liquid Argon Scattering (LArS) experiment. Due to systematic errors unknown during measurement analysis, LArS s measurements were quite uncertain. By simulating the LArS experiment, we found that the downturn in detector count rate as a function of liquid argon height at low heights was caused by a misplaced silicon photo multiplier (SiPM). With concentrated effort, we may be able to successfully correct this effect by understanding the relationship between the specified Rayleigh scattering length and the measured attenuation length. With this information and further progression in analysis, we may be able to extract corrected measurements from the LArS data and attain a tangible experimental measurement of the scattering length of liquid argon.

Breaux, Auto D. [Tulane U.]↗

Development and Full Load Demonstration of a 900°C Solid Particle Receiver for Concentrating Solar Power Applications - noLimits

Sandia National Laboratories (SNL) and the German Aerospace Centre (DLR) are world leaders in the joint and separate development of very high temperature next generation solar concentrator systems using solid particles. This project “noLimits” is meant to provide the critical performance information needed to commercialize DLR’s CentRec® solar receiver and ancillary particle systems (conveying systems, storage vessels, flow control equipment etc.) developed at Sandia National Laboratories (SNL). Performance information (at power levels closer to a small scale Concentrating Solar Power (CSP) plant) will be obtained at full load conditions (2.5 MWt ) and at 900 °C-1000 °C particle outlet temperatures at the National Solar Thermal Test Facility (NSTTF) located at SNL. Heliogen was proposed to be joining the project as a commercial partner to provide the commercialization route for this receiver design, if successful, as Heliogen acquired the intellectual property (IP) from DLR.

14 SOLAR ENERGY↗

Legacy Metallic Fuel U(Pu)Zr Data Qualification

The Metallic Fuels Irradiation and Physics Database (FIPD) is an organized collection of legacy metallic fuel U(Pu)Zr data, measurements, and reactor conditions from the Experimental Breeder Reactor II (EBR-II) and the Fast Flux Test Facility (FFTF). The database provides a wealth of information and is easily accessed and utilized by the U.S. nuclear industry and the Nuclear Regulatory Commission (NRC). The database contains three categories of data. The first category covers fuel pin fabrication specifications, including fuel slug diameter and length, cladding diameter, smeared density, etc. The second consists of operational conditions, which include axial distributions of power, temperature, fluence, burnup, isotopic density, etc. The third category contains post-irradiation examination (PIE) results, largely collected at facilities now part of the Idaho National Laboratory (INL), formerly part of Argonne National Laboratory -West (ANL-W) and at the Alpha-Gamma Hot Cell Facility (AGHCF) at Argonne National Laboratory, comprising fission gas release and chemistry analysis, profilometry measurements, neutron radiography data, etc. All these data have been organized and preserved in FIPD.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Summary of the Initial Post-Irradiation Characterization of HFIR-Irradiated Low-N and High-N HT-9 Steel

Reference cladding systems for sodium fast reactors are based on the historical steel, HT-9. HT-9 is a Fe12Cr ferritic/martensitic steel with additions of Mo, W, V, and other minor elements and demonstrates low irradiation swelling and adequate mechanical properties. Extensive irradiation literature exists on the use of HT-9 as cladding for metal fuel, primarily irradiation on the U-Zr/HT-9 system from the Experimental Breeder Reactor-II (EBR-II) and Fast Flux Test Facility (FFTF) sodium fast reactor, and as a structural material from experiments in the FFTF. The large amount of historical data makes the U-Zr/HT-9 system the reference fuel specification for many nuclear reactor vendors that seek to license modern sodium-cooled fast reactors in the United States. However, it is yet unclear how variations in impurity content within HT-9 fundamentally affect irradiation performance at various irradiation temperatures. Recent work suggests that impurity content may noticeably alter the production of helium through nuclear transmutation. For these reasons, High-Flux Isotope Reactor (HFIR) irradiation of HT-9 steels with known variations in the impurity content is particularly timely to generate data to enable more accurate refinement of the chemical specification for nuclear-grade HT-9 material. This report summarizes the initial transmission electron microscopy characterization of HFIR-irradiated HT-9 steels following mechanical property measurements by the Advanced Fuels Campaign (AFC). This report includes qualitative results of the cavity, dislocation loop and cluster/precipitate microstructures as well as radiation-induced segregation. Quantitative results are being shared with partner institutions and will be included in more detail in a future report in FY2026.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Material Characterization Report of FFTF MFF 5 Fuel Element

This report was written as part of the TerraPower Cooperative Research and Development Agreement No. 11-CR-19 with Idaho National Laboratory. TerraPower provided the funding. An as-fabricated fuel element from the Fast Flux Test Facility MFF-5 experiment was sectioned and analyzed for material properties. Results reported include phase characterization, microstructural analysis, density, microhardness, and chemical composition.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

LArCADe | Liquid Argon Charge Amplification Devices

The Liquid Argon Charge Amplification Devices (LArCADe) project is an R$\&$D effort aimed at developing instrumentation capable of lowering detection thresholds for ionization signatures in liquid and gaseous argon detectors and achieving O(100 $\mu$m) position resolution. The core concept is the use of sharp “tip arrays” that generate strong local electric-field enhancement, enabling charge amplification and collection with improved spatial resolution. A key physics motivation for this work is to enhance the experimental sensitivity of Coherent Elastic Neutrino-Nucleus Scattering (CEvNS) measurements to low-energy nuclear recoils by enabling spatially resolved charge reconstruction at reduced ionization thresholds, with the goal of achieving event-by-event energy reconstruction for interactions originating from localized accelerator or astrophysical neutrino sources. This poster will present the current status of the instrumentation R$\&$D, which leverages Fermilab’s Noble Liquid Test Facility and UC Santa Barbara’s Nanofabrication Facility, and will discuss the potential physics impact of this technology.

Antonakis, Alexander [UC, Santa Barbara]↗

Measurement of mean excitation energies of neutrino-relevant materials

Modern neutrino experiments require precision reconstruction of events. A crucial component of this reconstruction is the stopping power for charged particles, calculated using the Bethe equation. The main free parameter of the Bethe equation is the mean excitation energy (the "I-value"), which in most cases cannot be calculated, but must be measured for each substance. In many cases, the values are derived from very old experiments with large quoted uncertainties, or worse, small quoted uncertainties and inadequate treatment of systematics. Even if the tabulated values were reliable to the necessary degree, the I-value is affected by the phase of the substance and by chemical bonding, and only rough heuristics have been developed to convert measurements of single elements into I-values for compounds or from one phase to another. Modern neutrino experiments which need to measure an absolute energy scale, while lacking calibration sources, suffer the most from uncertainties in the I-value. DUNE is a primary example. We are performing measurements with the 400MeV Fermilab LINAC beam at the Irradiation Test Facility. We describe our efforts to measure the I-value of liquid argon, as well as those for several other materials used in past, present and potential future neutrino experiments, including water, NOvA scintillator, MINOS steel, zirconium, and molybdenum. These measurements use a set of degraders to scan the beam energy around the Bragg peak for each substance to determine the proton range. Experimental results are compared to results from Geant4 and FLUKA to determine the I-value.

Strait, Matthew L. [Fermilab] (ORCID:0000000157088↗

Durability of ABC Team Wall Assemblies

This study evaluates the long-term hygrothermal durability of four advanced retrofit wall systems using a field test facility located in Hollywood, South Carolina, representative of a mixed-humid coastal climate (Zone 3). The research focuses on assessing the thermal and moisture performance of a baseline wall assembly retrofitted with (1) Tremco/Dryvit prefabricated panel systems (Revitalite and Fedderlite), (2) Reinforced Fiberglass Plastic (RFP) panels developed by Oak Ridge National Laboratory (ORNL), and (3) Vacuum Insulated Panels (VIP) integrated with EPS by Home Innovation Research Labs (HIRL) and ORNL. A baseline wall representing a typical uninsulated wood-frame construction was used for comparison.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗