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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 235 records · Page 13

A test fixture for measuring high-temperature hypersonic-engine seal performance

A test fixture for measuring the performance of several high temperature engine seal concepts was installed at the NASA Lewis Research Center. The test fixture was developed to evaluate seal concepts under development for advanced hypersonic engines such as those being considered for the National Aerospace Plane. The fixture can measure static seal leakage performance from room temperature up to 1500 F and air pressure differentials up to 100 psi. Performance of the seals can be measured while sealing against flat or engine simulated distorted walls, where distortions can be as large as 0.150 in. in only an 18 in. span. The fixture is designed to evaluate seals 3 feet long, a typical engine panel length. The seal channel can be configured to test square, circular, or rectangular seals that are nominally 0.5 in. high. The sensitivity of leakage performance to lateral or axial loading can also be measured using specially designed high temperature lateral and axial bellows preload systems. Leakage data for a candidate ceramic wafer engine seal is provided by way of example to demonstrate the test fixture's capabilities.

Steinetz, Bruce M.↗

Soft hub for bearingless rotors

Soft hub concepts which allow the direct replacement of articulated rotor systems by bearingless types without any change in controllability or need for reinforcement to the drive shaft and/or transmission/fuselage attachments of the helicopter were studied. Two concepts were analyzed and confirmed for functional and structural feasibility against a design criteria and specifications established for this effort. Both systems are gimballed about a thrust carrying universal elastomeric bearing. One concept includes a set of composite flexures for drive torque transmittal from the shaft to the rotor, and another set (which is changeable) to impart hub tilting stiffness to the rotor system as required to meet the helicopter application. The second concept uses a composite bellows flexure to drive the rotor and to augment the hub stiffness provided by the elastomeric bearing. Each concept was assessed for weight, drag, ROM cost, and number of parts and compared with the production BO-105 hub.

Dixon, Peter G. C.↗

High-temperature, flexible, thermal barrier seal

This device seals the sliding interfaces between structural panels that are roughly perpendicular to each other or whose edges are butted against one another. The nonuniformity of the gap between the panels requires significant flexibility along the seal length. The seal is mounted in a rectangular groove in a movable structural panel. A plurality of particles or balls is densely packed in an outer sheathing. The balls are laterally preloaded to maintain sealing contact with the adjacent wall using a pressurized linear bellows. Distortions in the adjacent panel are accommodated by rearrangement of the particles within the outer sheathing. Leakage through the seal is minimized by densely compacting the internal particles and by maintaining positive preload along the back side of the seal. The braid architecture of the outer sheathing is selected to minimize leakage through the seal and to resist mechanical abrasion.

Sirocky, Paul J.↗

Manufacturing processes

The following issues are covered: process development frequently lags behind material development, high fabrication costs, flex joints (bellows) - a continuing program, SRM fabrication-induced defects, and in-space assembly will require simplified design.

Bennet, Jay↗

Commercialization of dish-Stirling solar terrestrial systems

The requirements for dish-Stirling commercialization are described. The requirements for practical terrestrial power systems, both technical and economic, are described. Solar energy availability, with seasonal and regional variations, is discussed. The advantages and disadvantages of hybrid operation are listed. The two systems described use either a 25-kW free-piston Stirling hydraulic engine or a 5-kW kinematic Stirling engine. Both engines feature long-life characteristics that result from the use of welded metal bellows as hermetic seals between the working gas and the crankcase fluid. The advantages of the systems, the state of the technology, and the challenges that remain are discussed. Technology transfer between solar terrestrial Stirling applications and other Stirling applications is predicted to be important and synergistic.

Ross, Brad↗

Dynamic, High-Temperature, Flexible Seals

Dynamic, flexible ceramic seals developed for use at high temperatures in high-performance, variable-geometry, hypersonic airplane engines. Stacked ceramic wafers pressed against stationary sidewall by pressure in one or more metal bellows. Seals also used in hypersonic engines, two-dimensional convergent/divergent and vectored-thrust exhaust nozzles, airframes of reentry vehicles, casings of rocket motors furnaces, and other applications.

Steinetz, Bruce M.↗

High temperature, flexible pressure-actuated, brush seal

A high temperature, flexible brush seal comprises a bundle of fibers or bristles held tightly together and secured at one end with a backing plate. The assembly includes a secondary spring-clip having one end anchored to the brush seal backing plate. An alternate embodiment of the seal utilizes a metal bellows containing coolant holes. Another embodiment of the seal uses non-circular cross-sectional fibers which may be square, rectangular or hexagonal in cross section.

Steinetz, Bruce M.↗

Pneumatically erected rigid habitat

The pneumatically erected rigid habitat concept consists of a structure based on an overexpanded metal bellows. The basic concept incorporates the advantages of both inflatable and rigid structures. The design and erection detail are presented with viewgraphs.

Salles, Bradley↗

A quantitative method for studying human arterial baroreflexes

A new system is described that delivers precise, stereotyped pressure changes to the human neck and elicits neurally-mediated heart rate changes. The centerpiece of this system is a Silastic chamber that is strapped to the anterior neck. This chamber is connected to a stepping-motor-controlled bellows assembly. A strain-gauge transducer measures the intensity of pressure changes. The entire system is controlled by microprocessors, and both stimuli and responses are displayed on a digital oscilloscope. The end-product of this system is a reproducible baroreceptor stimulus-cardiac response relation that can be recorded rapidly and safely in astronauts in space.

Eckberg, Dwain L.↗

Two-phase flow characterization for fluid components and variable gravity conditions

This paper describes a program initiated by the NASA Johnson Space Center to investigate vapor-liquid flow regimes and pressure drops in pipe components and variable gravity conditions. This program supports the Space Station Freedom External Active Thermal Control System design and future space missions, including the Space Exploration Initiative activities. The objectives for this program include studying two-phase flow behavior in fluid components (smooth pipes, bellows lines, quick-disconnect fittings), expanding the two-phase database for zero-g conditions, developing a database for low-g conditions (for example, Moon-g, Mars-g), and validating models for two-phase flow analyses. Zero-g and low-g data will be gathered using a Freon-12 flow loop during four test series on the KC-135 aircraft beginning in August 1991.

Dzenitis, John M.↗

Brush Seal Would Impede Flow Of Hot Gas

Proposed brush seal helps prevent recirculating flow of hot combustion gases from reaching bellows seal located deep in gap in wall of combustion chamber. More durable, more tolerant of irregularities, and easier to install. Seals also helpful in impeding deleterious flows of hot gases in other combustion chambers such as those of furnaces and turbomachines.

Carroll, Paul F.↗

Development of an iron nitrate resistant injector valve for the Space Shuttle orbiter primary thruster

Design of a direct-acting valve (DAV) for a primary thruster which is fully interchangeable with a thruster equipped with pilot-operated valves is described. The DAV is based on a bellows to isolate propellants form the actuator for maximum resistance to iron nitrate and other contamination and to select optimum materials for the actuator. It provides improved seal performance under all operating conditions and insensitivity to pressure transients. As compared with the existing pilot-operated valve, the DAV design is much simpler, consists of fewer parts, and will be lower in cost.

Wichmann, Horst↗

Pressure element of constant logarithmic stiffness for temperature compensated altimeter

The usual type of altimeter contains a pressure element, the deflections of which are approximately proportional to pressure changes. An evenly divided altitude scale is secured by using a mechanism between the pressure element and pointer which gives the required motion of the pointer. A temperature-compensated altimeter was constructed at the Bureau of Standards for the Bureau of Aeronautics of the Navy Department which contained a manually operated device for controlling the multiplication of the mechanism to the extent necessary for temperature compensation. The introduction of this device made it difficult to adjust the multiplying mechanism to fit an evenly divided altitude scale. To meet this difficulty a pressure element was designed and constructed which gave deflections which were proportional to altitude; that is, to the logarithm of the pressure. The element consisted of a metal bellows of the sylphon type coupled to an internal helical spring which was designed so as to have a variable number of active coils. This report presents a description of and laboratory data relating to the special pressure element for the altimeter. In addition equations which apply generally to springs and pressure elements of constant logarithmic stiffness are developed, including the deflection and the spacing between the coils in terms of the constants of the helical spring and pressure elements. (author)

Brombacher, W G↗

Piston-Skirt Lubrication System For Compressor

Piston-skirt lubrication system provides steady supply of oil to piston rings of gas compressor. No need for oil-filled crankcase or external oil pump. Instead, part of each piston acts as its own oil pump circulating oil from reservoir. Annular space at bottom of piston and cylinder constitutes working volume of small oil pump. Depending on application, reservoir open to atmosphere, or sealed and pressurized in bellows to prevent contact between oil and atmosphere. Filter removes particles worn away from piston rings and cylinder wall during normal operation.

Schroeder, Edgar C.↗

Mechanical flexible joint design document

The purpose of this report is to document the status of the Mechanical Flexible Joint (MFJ) Design Subtask with the intent of halting work on the design. Recommendations for future work is included in the case that the task is to be resumed. The MFJ is designed to eliminate two failure points from the current flex joint configuration, the inner 'tripod configuration' and the outer containment jacket. The MFJ will also be designed to flex 13.5 degrees and have three degrees of freedom. By having three degrees of freedom, the MFJ will allow the Low Pressure Fuel Duct to twist and remove the necessity to angulate the full 11 degrees currently required. The current flex joints are very labor intensive and very costly and a simple alternative is being sought. The MFJ is designed with a greater angular displacement, with three degrees of freedom, to reside in the same overall envelope, to meet weight constraints of the current bellows, to be compatible with cryogenic fuel and oxidizers, and also to be man-rated.

Daily, Vic↗

Automated Facility For Cleaning Large Flex Hoses

Technicians no longer exposed to hazardous cleaning materials. Proposed computer-controlled facility cleans bellow-type expansion joints and large flex hoses. Major portions of automated cleaning facility contained in clean room. One piece of equipment in clean room tower in which hose or expansion joint to be cleaned hoisted by hydraulic machinery and hung vertically. Once hose or expansion joint hung in required position, technician initiates programmed cleaning procedure from console on computer monitoring system. Procedure includes degreasing, cleaning with detergents, rinsing, pickling, and passivating operations. After cleaning completed, technician removes hose or expansion joint from tower and wraps open ends to prevent recontamination of interior.

Landry, Louis E.↗

Apparatus Would Measure Temperatures Of Ball Bearings

Rig for testing ball bearings under radial and axial loads and measuring surface temperatures undergoing development. Includes extensible thermocouples: by means of bellows as longitudinal positioners, thermocouples driven into contact with bearing balls to sense temperatures immediately after test run. Not necessary to disassemble rig or to section balls to obtain indirect indications of maximum temperatures reached. Thermocouple measurements indicate temperatures better than temperature-sensitive paints.

Gibson, John C.↗

Control System and Flexible Satellite Interaction During Orbit Transfer Maneuver

In this paper the interaction between the attitude control system and the flexible structure of an artificial satellite during orbit transfer maneuver has been investigated. The satellite was modeled by a rigid central body with one or more flexible appendages. The dynamics equations were obtained by Lagrangean approach. The flexible appendages were treated as clamped-free beam and its displacement was discretized by assumed- mode method. In order to transfer the satellite, a typical Hohmann transfer and a burn-coast-burn strategy were used and the attitude was controlled by an on-off controller. During transfer procedure a global analysis of satellite has been done, such as: performance of control system, influence of elastic response in control system, thruster firing frequency, fuel consumption and variation of orbital elements. In order to avoid the interaction with structure motion, a control system with bandwidth of one decade bellow the fundamental frequency was used. In the simulations the firing frequency was evaluated in an approximately way but kept below the fundamental frequency of the structure. The control system has kept the attitude below the specifications. As a result, the orbit transfer maneuvering has been done correctly without excessive excitation of flexible appendage.

Adenilson Roberto da Silva↗