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At least 253 records · Page 14

Development of a fracture control method for composite tanks with load sharing liners

This experimental program was undertaken to establish a fracture control method for composite tanks with load sharing liners. Uniaxial specimens containing surface flaws were loaded to failure (static fractured) and cycled to failure and the results were compared with burst tests and cyclic life tests of composite tanks having surface flaws present in the load sharing metal liners. The liner materials investigated were Inconel X750 STA, 2219-T62 aluminum and cryostretched 301 stainless steel at room temperature and at 78 K (-320 F) in liquid nitrogen. Differences were observed in comparing the uniaxial and tank test results. These differences should be resolved if an adequate fracture control method is to be developed.

Bixler, W. D.↗

Fracture control method for composite tanks with load sharing liners

The experimental program was based on the premise that the plastic sizing cycle, which each pressure vessel is subjected to prior to operation, acts as an effective proof test of the liner, screening out all flaws or cracks larger than a critical size. In doing so, flaw growth potential is available for cyclic operation at pressures less than the sizing pressure. Static fracture and cyclic life tests, involving laboratory type specimens and filament overwrapped tanks, were conducted on three liner materials: (1) 2219-T62 aluminum, (2) Inconel X750 STA, and (3) cryoformed 301 stainless steel. Variables included material condition, thickness, flaw size, flaw shape, temperature, sizing stress level, operating stress level and minimum-to-maximum operating stress ratio. From the empirical data base obtained, a procedure was established by which the service life of composite tanks with load sharing liners could be guaranteed with a high degree of confidence.

Bixler, W. D.↗

Optimization of suppression for two-element treatment liners for turbomachinery exhaust ducts

Sound wave propagation in a soft-walled rectangular duct with steady uniform flow was investigated at exhaust conditions, incorporating the solution equations for sound wave propagation in a rectangular duct with multiple longitudinal wall treatment segments. Modal analysis was employed to find the solution equations and to study the effectiveness of a uniform and of a two-sectional liner in attenuating sound power in a treated rectangular duct without flow (M = 0) and with uniform flow of Mach 0.3. Two-segment liners were shown to increase the attenuation of sound as compared to a uniform liner. The predicted sound attenuation was compared with measured laboratory results for an optimized two-segment suppressor. Good correlation was obtained between the measured and predicted suppressions when practical variations in the modal content and impedance were taken into account. Two parametric studies were also completed.

Motsinger, R. E.↗

Prediction of the acoustic impedance of duct liners

Recent research which contributes to the prediction of the acoustic impedance of duct liners is reviewed. This review includes the linear and nonlinear properties of sheet and bulk type materials and methods for the measurement of these properties. It also includes the effect of grazing flow on the acoustic properties of materials. Methods for predicting the properties of single or multilayered, point reacting or extended reaction, and flat or curved liners are discussed. Based on this review, methods for predicting the properties of the duct liners which are typically used in aircraft engines are recommended. Some areas of needed research are discussed briefly.

Zorumski, W. E.↗

Optimization of duct acoustic liners of finite length

Lining design procedures generally ignore the effects of discontinuous impedance changes on reflection and modal redistribution of incident energy. The present study involves identification of the mechanisms of optimal suppression by segmented liners, including impedance discontinuity effects. The mathematical model involves rectangular ducts in the absence of mean flow. Segmented acoustic fields are represented by duct eigenfunction expansions, and mode matching is used to ensure continuity of the total field. Extensive parameter studies were used to identify attenuation mechanisms and to define preliminary liner configurations. These are used as starting values in conjugate-gradient optimization studies. Optimal segmented liners are presented and it is shown that, if the sound source is sufficiently well-defined, conventional infinite duct optimum attenuation rates can be improved upon by taking advantage of wall impedance discontinuities. Finally, follow-on work which will involve experimental verification and extension to the case with mean flow in the duct is described.

Beckemeyer, R. J.↗

Experimental-analytical correlation of optimum duct acoustic liner performance

Mode matching and segmented duct analytical models have been developed to take advantage of relative placement of liner segments in the design of optimal duct acoustic liners of one, two, and three segments. This paper presents experimental results which were obtained for liners installed in a rectangular duct for the case with no mean airflow through the duct. Excellent correlation is shown between the analytical and experimental data, thus verifying the analytical procedures used to design the optimum segmented lining configurations.

Patterson, J. D.↗

Ablative liner locates hotspots

Ablative liner quantifies local-heating effects in combustion chambers and other applications. By identifying hotspots and helping to map heat-flux patterns, liner is useful tool for research in engine design. Liner permanently records heat flux at each point by depth of ablation due to local heating. Technique determines best locations for thermocouples for more extensive testing.

Mercer, S. D.↗

Optimal one-section and two-section circular sound-absorbing duct liners for plane-wave and monopole sources without flow

A discrete frequency study is made of the influence of source characteristics on the optimal properties of acoustically lined uniform and two section ducts. Two simplified sources, a plane wave and a monopole, are considered in some detail and over a greater frequency range than has been previously studied. Source and termination impedance effects are given limited examination. An example of a turbomachinery source and three associated source variants is also presented. Optimal liner designs based on modal theory approach the Cremer criterion at low frequencies and the geometric acoustics limit at high frequencies. Over an intermediate frequency range, optimal two section liners produced higher transmission losses than did the uniform configurations. Source distribution effects were found to have a significant effect on optimal liner design, but source and termination impedance effects appear to be relatively unimportant.

Lester, H. C.↗

Filament wound pressure vessels with load sharing liners for Space Shuttle Orbiter applications

It is recognized that the use of overwrapped pressure vessels with load sharing liners may provide significant weight savings for high pressure gas containment in Space Shuttle Orbiter systems. The technology readiness to produce Kevlar wound vessels with load sharing liners of titanium 6Al-4V, Inconel 718 or cryoformed 301 steel has been demonstrated. It has been estimated that about 400 lbs can be saved in the Orbiter by using overwrapped vessels with load sharing liners instead of monolithic metal designs. Total weight of the composite vessels would be about 1350 lbs as opposed to about 1750 lbs for all-metal vessels.

Ecord, G. M.↗

Effects of grazing flow on the steady-state flow resistance and acoustic impedance of thin porous-faced liners

The results of an investigation of the effects of grazing flow on the steady-state flow resistance and acoustic impedance of seven Feltmetal and three Rigimesh thin porous-faced liners are presented. The acoustic impedance was measured using the two-microphone method. The principal findings of the study are (1) the effects of grazing flow were measured and found to be negligible, (2) negligible differences were measured between steady-state and acoustic resistance, (3) a semi-empirical model was derived that correlated both the steady-state resistance data and the acoustic impedance data of the seven Feltmetal liners. These findings suggest that nongrazing flow steady-state flow resistance tests could provide considerable insight into the acoustic behavior of porous liners in a grazing flow environment.

Hersh, A. D.↗

Effects of grazing flow on the steady-state flow resistance and acoustic impedance of thin porous-faced liners

The effects of grazing flow on the steady state flow resistance and acoustic impedance of seven Feltmetal and three Rigimesh thin porous faced liners were studied. The steady-state flow resistance of the ten specimens was measured using standard fluid mechanical experimental techniques. The acoustic impedance was measured using the two microphone method. The principal findings of the study are that the effects of grazing flow were measured and found to be small; small differences were measured between steady-state and acoustic resistance, and a semi-empirical model was derived that correlated the steady-state resistance data of the seven Feltmetal liners and the face sheet reactance of both the Feltmetal and Rigimesh liners.

Hersh, A. S.↗

Some load limits and self-lubricating properties of plain spherical bearings with molded graphite fiber reinforced polyimide liners to 320 C

Plain spherical bearings with molded liners of self-lubricating graphite fiber-polyimide composite were developed and their dynamic load capacities were determined. Liners were prepared by transfer molding a prepolymer resin-fiber mix into the space between the ball and outer race, the completing polymerization under heat and pressure. Bearing dynamic load capacities were in excess of 140 MPa (20,000 psi) from room temperature to 260 C and about 70 MPa (10,000 psi) at 320 C. Friction coefficients were about 0.20 at room temperatures and light loads and tended to decrease with increasing temperatures and loads to about 0.15. Thermal expansion of the liner at uniform bearing temperatures of 200 C or higher produced a bearing preload which could be alleviated by providing an initial internal diametral clearance of 0.05 to 0.10 mm.

Sliney, H. E.↗

User guide for STRMLN: A boundary-layer program for contoured wind-tunnel liner design

A 2-D boundary layer computer code developed to process data for an arbitrary number of streamlines is presented. Provisions are included for the computer code to determine either mass transfer rates necessary for an effective boundary layer displacement of zero thickness or the effective displacement thickness for a specified mass transfer-rate distribution. The computer code was developed to be compatible with other computer codes which are being modified and/or developed at the NASA-Langley Research Center in order to design the three dimensional, contoured, wind tunnel liner used in transonic testing of a laminar flow control system installed on a supercritical airfoil section. A brief discription of the liner design procedure, representative liner calculations, adaptive-wall design for a two dimensional wind tunnel test, and other applications are reported.

Anderson, E. C.↗

Acoustic duct liner optimization using finite elements

Determination of a mathematical model which may be used for obtaining optimum acoustic liners in aeroengine ducts was the goal of this study. Starting with a baseline finite element model which consumed too much computer time to permit optimum liner evaluation for realistic ducts and source frequencies, a survey was conducted of candidate methods for reducing computational effort. A highly effective boundary exclusive decomposition method was developed which enables L-U decomposition of a major partition of the global matrix to be performed once only. Timing experiments using the technique in duct liner optimization show a reduction of between one and two orders of magnitude in the central processor unit (CPU) time of the baseline model.

Abrahamson, A. L.↗

An evaluation of circumferentially segmented duct liners

An evaluation of circumferentially segmented duct linings are performed by comparing attenuations of optimized segmented and uniform linings for a range of frequencies and source structures. Broadband suppression and the effects of changes to input modal structure are explored in these comparisons. Credence in the theoretical model was obtained by comparing predictions to results of a carefully controlled experiment performed on the Spinning Mode Synthesizer facility at the NASA Langley Research Center. Excellent agreement was obtained in these comparisons. Predicted results show that the optimized segmented liner is more effective than the optimized uniform liner for the higher order spinning mode sources with a hard-wall/soft-wall admittance variation representing an optimum configuration for the segmented liner. Predicted results also indicate that the segmented linear gives better broadband performance and that its suppression characteristics are not particularly sensitive to changes in input modal structure when compared to that of the uniform lining. It is shown that the greatest suppression benefit of segmented linings occur near mode cuton frequencies and that these benefits are obtained despite reductions in the total amount of acoustic treatment of fifty percent or more.

Watson, W. R.↗

Ceramic composite liner material for gas turbine combustors

Advanced commercial and military gas turbine engines may operate at combustor outlet temperatures in excess of 1920 K (3000 F). At these temperatures combustors liners experience extreme convective and radiative heat fluxes. The ability of a plasma sprayed ceramic coating to reduce liner metal temperature has been recognized. However, the brittleness of the ceramic layer and the difference in thermal expansion with the metal substrate has caused cracking, spalling and some separation of the ceramic coating. Research directed at turbine tip seals (or shrouds) has shown the advantage of applying the ceramic to a compliant metal pad. This paper discusses recent studies of applying ceramics to combustor liners in which yttria stabilized zirconia plasma sprayed on compliant metal substrates which were exposed to near stoichiometric combustion, presents performance and durability results, and describes a conceptual design for an advanced, small gas turbine combustor. Test specimens were convectively cooled or convective-transpiration cooled and were evaluated in a 10 cm square flame tube combustor at inlet air temperatures of 533 K (500 F) and at a pressure of 0.5 MPa (75 psia). The ceramics were exposed to flame temperatures in excess of 2000 K (3320 F). Results appear very promising with all 30 specimens surviving a screening test and one of two specimens surviving a cyclic durability test.

Ercegovic, D. B.↗

Preventing Cracks in Silicon-Reactor Liners

Correct placement helps prevent contamination while eliminating crack-causing deposits. Repositioning quartz liner in silicon fluidized-bed reactor prevents cracking of liner when cools. Liner protects stainless-steel walls of reactor from abrasion by particles in fluidized bed. Prevents contamination of newly formed silicon by material abraded from wall and ensures high-quality product.

Lutwack, R.↗

Liner cooling research at NASA Lewis Research Center

Described are recently completed and current advanced liner research applicable to advanced small gas turbine engines. Research relating to the evolution of fuel efficient small gas turbine engines capable of meeting future commercial and military aviation needs is currently under way at NASA Lewis Research Center. As part of this research, a reverse-flow combustor geometry was maintained while different advanced liner wall cooling techniques were investigated and compared to a baseline combustor. The performance of the combustors featuring counterflow film-cooled (CFFC) panels, transpiration cooled liner walls (TRANS), and compliant metal/ceramic (CMC) walls was obtained over a range of simulated flight conditions of a 16:1 pressure ratio gas turbine engine and fuel/air ratios up to 0.034. All the combustors featured an identical fuel injection system, identical geometric configuration outline, and similar designed internal aerothermodynamics.

Acosta, Waldo A.↗