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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 289 records · Page 16

Fiber Optic Temperature Sensor Insert for High Temperature Environments

A thermal protection system (TPS) test plug has optical fibers with FBGs embedded in the optical fiber arranged in a helix, an axial fiber, and a combination of the two. Optionally, one of the optical fibers is a sapphire FBG for measurement of the highest temperatures in the TPS plug. The test plug may include an ablating surface and a non-ablating surface, with an engagement surface with threads formed, the threads having a groove for placement of the optical fiber. The test plug may also include an optical connector positioned at the non-ablating surface for protection of the optical fiber during insertion and removal.

Black, Richard James↗

Preload Loss in a Spacecraft Fastener via Vibration-Induced Unwinding

Sound engineering practice requires that fasteners and bolted joints maintain preload in service. NASA recently concluded a series of vibration tests of a multicomponent structure intended to simulate an upper stage section of a launch vehicle. The stacked components were joined through six circumferentially placed bolted cup-cone-style pyrotechnic joint mechanisms designed to share spacecraft structural loads and then enable separation during ascent. Over the course of the vibration test campaign, all six bolted cup-cone mechanisms experienced some degree of preload loss with two mechanisms losing half of their original bolt preload. A subsequent forensic anomaly investigation concluded that vibration-induced unwinding of the preload nut-and-bolt assemblies occurred despite the use of safety wire and high levels of thread friction. A series of experiments were done to better understand how large, heavily preloaded fasteners could unwind. Additionally, thread friction torque was measured and the fastener locking capability of safety wire was evaluated. The friction coefficient between the clamped cup-cone components was characterized and finally a highly instrumented mechanism-level vibration test was done to reproduce the unwinding phenomenon to better understand the mechanism's behavior. The conclusion drawn was that vibration and structural forces led to relative motion (sliding) of the clamped components, resulting in self-loosening and unwinding effects on the nut-and-bolt assembly. To counter this phenomenon, more effective fastener locking methodologies were recommended and a follow-on effort was initiated to quantify the relationship between preload, component motion, and resulting unwinding forces. It is hoped that elucidation of these effects can be used to design more effective fastener locking features.

fasteners↗

Network Jets as the Driver of Counter-streaming Flows in a Solar Filament

We investigate the driving mechanism of counter-streaming flows in a solar filament, using EUV images from SDO/AIA, line of sight magnetograms from SDO/HMI, IRIS SJ images, and H-alpha data from GONG. We find that: (i) persistent counter-streaming flows along adjacent threads of a small (100” long) solar filament is present; (ii) both ends of the solar filament are rooted at the edges of magnetic network flux lanes; (iii) recurrent small-scale jets (also known as network jets) occur at both ends of the filament; (iv) some of the network jets occur at the sites of flux cancelation between the majority-polarity flux and merging minority-polarity flux patches; (v) these multiple network jets clearly drive the counter-streaming flows along the adjacent threads of the solar filament for ~2 hours with an average speed of 70 km/s; (vi) some the network jets show base brightenings, analogous to the base brightenings of coronal jets; and (vii) the filament appears wider (4”) in EUV images than in H-alpha images (2.5”), consistent with previous studies. Thus, our observations show that counter-streaming flows in the filament are driven by network jets and possibly these driving network jet eruptions are triggered by flux cancelation.

Navdeep K Panesar↗

Fitting Leak Test Report

Many Human Landing System flight elements are anticipated to implement mechanically connected joints in cryogenic fluid lines to simplify system assembly. These joints will need to survive launch vibration, while cold, and remain as leak‐free as possible to minimize commodity loss. Threaded fluid fittings should be qualified for use in their expected environments to reduce risk and ensure mission success. A new ground‐based test apparatus was developed and validated to obtain quantifiable low leak rate test data for a small component, such as a pressurized threaded fluid fitting, while in the temperature range of liquid hydrogen. A cryocooler is used to attain the cold test temperature and helium leakage from a pressurized fitting mounted within a vacuum test chamber is measured using a mass spectrometer leak detector. Two different sizes of Swagelok VCR fittings with three different types of seal rings were selected as the test articles for the initial proof of concept testing. Each fitting configuration was subjected to two consecutive cryogenic thermal cycles and cold leak measurement tests, followed by exposure to a high vibration test profile at ambient temperature on a shaker table, and then two additional cold leak measurement tests. Very low leak rates, below the acceptable leak rate threshold, were measured at the pressures tested. Several enhancements to the test hardware are discussed that would facilitate a comprehensive fitting qualification test campaign by enabling a higher test throughput rate and ensuring a repeatable test profile.

Cryogenic Fluid Management↗

Probe tests microweld strength

Probe is developed to test strength of soldered, brazed or microwelded joints. It consists of a spring which may be adjusted to the desired test pressure by means of a threaded probe head, and an indicator lamp. Device may be used for electronic equipment testing.

Source record↗

Mounting facilitates removal and installation of flame-detector rods

Flame-detector-rod holder is easily removed from the wall of a gas-fired furnance for maintenance or replacement of the detector rod without requiring shutdown of the furnace. The holder consists of an externally threaded outer bushing, a sleeve which is held inside the outer bushing with a set screw, and a detector rod assembly which screws into the sleeve.

Castle, F.↗

Multisurface fixture permits easy grinding of tool bit angles

Multisurface fixture with a tool holder permits accurate grinding and finishing of right and left hand single point threading tools. All angles are ground by changing the fixture position to rest at various references angles without removing the tool from the holder.

Jones, C. R.↗

Key-locked guard prevents accidental switch actuation

Switch guard, which locks in place on a panel, protects individual switches from accidental activation. The guard consists of a cup to cover the switch lever, a standard screw lock tumbler, and a stud that mates with a threaded adapter in the panel.

Hawthorne, K. C.↗

Modified soldering iron speeds cutting of synthetic materials

Modified soldering iron cuts large lots of synthetic materials economically without leaving frayed or jagged edges. The soldering iron is modified by machining an axial slot in its heating element tip and mounting a cutting disk in it. An alternate design has an axially threaded bore in the tip to permit the use of various shapes of cutting blades.

Schafer, W. G., Jr.↗

Connector acts as quick coupling in coaxial cable application

Quick-coupling connector whose inner shells are threaded to the cable ends and whose outer shells have tracks that register in channels machined in the inner shells are rotated 45 deg to effect a locking of the coupling. This connector faithfully reproduces excellent electrical characteristics no matter how frequently assembled and disassembled.

Brejcha, A. G., Jr.↗

Final Report of the Goddard Summer Workshop Program in Measurement and Simulation of the Space Environments , 15 Jun. - 15 Sep. 1964

The titles of the papers in this section of the 1964 Summer Workshop Report might give the impression that there is little in common between them, that they represent endeavors in widely scattered areas by men working in isolation. But there is a strong thread of unity; none of the work was done in isolation without some cooperation at least from others of Team A or of the Goddard permanent staff. And some of the work was fully a team effort, the joint achievement of many participants. The purpose of this introduction is to show how each of these projects came to be started, and how these separate tasks fit into the long-range objectives of Goddard Space Flight Center and the National Aeronautics and Space Administration.

ENVIRONMENT SIMULATION↗

Nonspace technology resulting from the NASA FLUID connector programs

Leakage at static seals is a problem common to both NASA and industry. The subject of an intensive investigation has been the establishing of design criteria for reliable, low-weight, leak-tight fluid connectors. The problem has been broken into areas of investigation: the structure which supports the actual seal and the seal itself. A Separable Connector Design Handbook has been written to direct designers' efforts toward the optimum connector design for a given purpose. Included in this paper is a brief discussion of the topics covered in the Handbook, notable flanged connector design, threaded connector design, pressure energized seal design, leakage measurement techniques, and a catalog of current satisfactory seal configurations. Also included in this paper is a discussion of the principles of sealing, including the uses and characteristics of elastomers, plastics, and metals. The load-leakage characteristics of seals, the effect of internal pressure, the effect of surface finish on the leakage rate, the mode of material deformation under load, and the advantages of various seal configurations are discussed.

Sealing↗

Single wrench separates nuts from free-floating bolts

Pneumatic impact wrench removes the nuts from freely turning bolts when the heads cannot be reached or the shafts anchored. It uses a fixed screwdriver blade that fits a slot cut into the threaded end of the bolt shaft.

Thompson, C.↗

Web belt load measuring instrument has excellent stability

Web belt system measures belt or strap load. It is partially disassembled and installed on an existing belt without cutting or re-threading the belt. A strain gage, installed on one of the support beams, eliminates errors due to uneven loading.

Walker, R. R.↗