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At least 325 records · Page 18

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NASA NTRS2009

Development of an On-board Failure Diagnostics and Prognostics System for Solid Rocket Booster

We develop a case breach model for the on-board fault diagnostics and prognostics system for subscale solid-rocket boosters (SRBs). The model development was motivated by recent ground firing tests, in which a deviation of measured time-traces from the predicted time-series was observed. A modified model takes into account the nozzle ablation, including the effect of roughness of the nozzle surface, the geometry of the fault, and erosion and burning of the walls of the hole in the metal case. The derived low-dimensional performance model (LDPM) of the fault can reproduce the observed time-series data very well. To verify the performance of the LDPM we build a FLUENT model of the case breach fault and demonstrate a good agreement between theoretical predictions based on the analytical solution of the model equations and the results of the FLUENT simulations. We then incorporate the derived LDPM into an inferential Bayesian framework and verify performance of the Bayesian algorithm for the diagnostics and prognostics of the case breach fault. It is shown that the obtained LDPM allows one to track parameters of the SRB during the flight in real time, to diagnose case breach fault, and to predict its values in the future. The application of the method to fault diagnostics and prognostics (FD&P) of other SRB faults modes is discussed.

Smelyanskiy, Vadim N.↗

NASA NTRS2010

Advances in Solid State Joining of Haynes 230 High Temperature Alloy

The J-2X engine is being designed for NASA s new class of crew and launch vehicles, the Ares I and Ares V. The J-2X is a LOX/Hydrogen upper stage engine with 294,000 lbs of thrust and a minimum Isp of 448 seconds. As part of the design criteria to meet the performance requirements a large film-cooled nozzle extension is being designed to further expand the hot gases and increases the specific impulse. The nozzle extension is designed using Haynes 230, a nickel-chromium-tungsten-molybdenum superalloy. The alloy was selected for its high strength at elevated temperatures and resistance to hydrogen embrittlement. The nozzle extension is manufactured from Haynes 230 plate spun-forged to form the contour and chemically-milled pockets for weight reduction. Currently fusion welding is being evaluated for joining the panels which are then mechanically etched and thinned to required dimensions for the nozzle extension blank. This blank is then spun formed into the parabolic geometry required for the nozzle. After forming the nozzle extension, weight reduction pockets are chemically milled into the nozzle. Fusion welding of Haynes results in columnar grains which are prone to hot cracking during forming processes. This restricts the ability to use spin forging to produce the nozzle contour. Solid state joining processes are being pursued as an alternative process to produce a structure more amenable to spin forming. Solid state processes have been shown to produce a refined grain structure within the joint regions as illustrated in Figure 1. Solid state joining processes include friction stir welding (FSW) and a patented modification termed thermal stir welding (TSW). The configuration of TSWing utilizes an induction coil to preheat the material minimizing the burden on the weld tool extending its life. This provides the ability to precisely select and control the temperature. The work presented in this presentation investigates the feasibility of joining the Haynes 230 alloy using the solid state welding processes of FSW and TSW. Process descriptions and attributes of each weld process will be presented. Weld process set-up and welding techniques will be discussed leading to the challenges experienced in joining the superalloy. Mechanical property data will also be presented.

Ding, R. Jeffrey↗

NASA NTRS2011

Exhaust Nozzle Plume Effects on Sonic Boom Test Results for Isolated Nozzles

Reducing or eliminating the operational restrictions of supersonic aircraft over populated areas has led to extensive research at NASA. Restrictions were due to the disturbance of the sonic boom, caused by the coalescence of shock waves formed off the aircraft. Recent work has been performed to reduce the magnitude of the sonic boom N-wave generated by airplane components with focus on shock waves caused by the exhaust nozzle plume. Previous Computational Fluid Dynamics (CFD) analysis showed how the shock wave formed at the nozzle lip interacts with the nozzle boat-tail expansion wave. An experiment was conducted in the 1- by 1-ft Supersonic Wind Tunnel at the NASA Glenn Research Center to validate the computational study. Results demonstrated how the nozzle lip shock moved with increasing nozzle pressure ratio (NPR) and reduced the nozzle boat-tail expansion, causing a favorable change in the observed pressure signature. Experimental results were presented for comparison to the CFD results. The strong nozzle lip shock at high values of NPR intersected the nozzle boat-tail expansion and suppressed the expansion wave. Based on these results, it may be feasible to reduce the boat-tail expansion for a future supersonic aircraft with under-expanded nozzle exhaust flow by modifying nozzle pressure or nozzle divergent section geometry.

Castner, Raymond S.↗

NASA NTRSDate not supplied

Flow and Noise from Supersonic Plug Nozzles

Nozzles with external plugs are candidates for propulsion of future supersonic aircraft. A model-scale experimental study is conducted exploring the flow and noise characteristics of various plug nozzles. For a given outer nozzle, the plug geometry is varied from conic with various half-angles (lengths) to plugs designed by the method of characteristics (MoC) as well as truncated and porous plugs. So far, noise characteristics and schlieren flow visualization data have been acquired. Limited numerical simulations have also been done addressing thrust performance. The simulations show that the MoC plugs out-perform the conic cases, especially around high Mach number cruise conditions. The experimental data, however, show that the MoC plugs are noisy relative to the conic cases at low Mach number landing and takeoff (LTO) conditions. The increased noise (with MoC at LTO) is accompanied by unsteady turbulent structures and increased jet spreading, as seen in schlieren pictures. At LTO, the longest conic plug is found to be the least noisy. Furthermore, a porous surface on the long conic plug effectively suppresses broadband shock associated noise (BBSN) at higher Mach numbers. Thus, a dilemma remains. MoC design gives best thrust performance at cruise but it is noisy at LTO. A long conic plug, on the other hand, is quieter at LTO but may have unacceptable thrust at cruise.

jets↗

NASA NTRSDate not supplied

Flow and noise from supersonic plug nozzles

jets↗

NASA NTRS1973

Analysis and testing of two-dimensional slot nozzle ejectors with variable area mixing sections

Finite difference computer techniques have been used to calculate the detailed performance of air to air two-dimensional ejectors with symmetric variable area mixing sections and coaxial coverging primary nozzles. The analysis of the primary nozzle assumed correct expansion of the flow and is suitable for subsonic and slightly supersonic velocity levels. The variation of the mixing section channel walls is assumed to be gradual so that the static pressure can be assumed uniform on planes perpendicular to the axis. A test program was run to provide two-dimensional ejector test data for verification of the computer analysis. A primary converging nozzle with a discharge geometry of 0.125 inch x 8.0 inch was supplied with 600 SCFM of air at about 35 psia and 180 F. This nozzle was combined with two mixing section geometries with throat sizes of 1.25 inch x 8.0 inch and 1.875 inch x 8.0 inch and was tested at a total of 11 operating points.

Gilbert, G. B.↗

NASA NTRS1975

Analysis and testing of two-dimensional slot nozzle ejectors with variable area mixing sections

Finite difference computer techniques have been used to calculate the detailed performance of air-to-air two-dimensional ejectors with symmetric variable area mixing sections and coaxial converging primary nozzles. The analysis of the primary nozzle assumed correct expansion of the flow and is suitable for subsonic and slightly supersonic velocity levels. The variation of the mixing section channel walls is assumed to be gradual so that the static pressure can be assumed uniform on planes perpendicular to the axis. A test program was run to provide two-dimensional ejector test data for verification of the computer analysis. A primary converging nozzle with a discharge geometry of 3.18 mm x 203 mm was supplied with 0.340 kg/sec of air at about 2.43 bar and 356 K. This nozzle was combined with two mixing section geometries with throat sizes of 31.8 mm x 203 mm and 47.6 mm x 203 mm and was tested at a total of 11 operating points.

Gilbert, G. B.↗

NASA NTRS1953

The Aerodynamic Design and Calibration of an Asymmetric Variable Mach Number Nozzle with a Sliding Block for the Mach Number Range 1.27 to 2.75

A method of designing as asymmetric, fixed geometry, variable Mach number nozzle has been developed by using the method of characteristics. A small nozzle conforming to the analytically determined ordinates was constructed and calibrated over a range of Mach numbers extending from 1.27 to 2.75. The results show the variation in Mach number to be plus or minus 0.01 or less and in the flow direction to be plus or minus 0.2 degrees within the test section. The range of Mach numbers from 1.27 to 2.75 was obtained by translating the lower block in a straight line parallel to the test-section center line for a distance of 2.17 test-section heights.

NOZZLES↗

NASA NTRS1954

Preliminary Investigation of Performance of Variable-throat Extended-plug-type Nozzles over Wide Range of Nozzle Pressure Ratios

As part of an overall program for the experimental investigation of large-scale jet nozzles, a preliminary evaluation of the internal performance characteristics of several variable-throat extended-plug-type nozzles was obtained over a range of nozzle pressure rations from 2 to 15 with nozzle throat variations as great as 2:1. The extended-plug nozzle attained peak thrust coefficients as high as those which have been attained with fixed-geometry convergent-divergent nozzles. The thrust coefficients of the extended-plug nozzles were relatively insensitive to both nozzle pressure ratio and throat area over the range investigated. The lack of sensitivity of thrust coefficient to nozzle pressure ratio and throat area was due primarily to the absence of severe decreases in thrust coefficient, which are normally observed at low nozzle pressure ratios for convergent-divergent nozzles because of overexpansion. For choked flow, the flow coefficients of the extended-plug nozzles varied from 0.95 to 0.997. A ratio of the outer-shell exit area to nozzle throat area was found to be an important variable affecting nozzle performance. Most of the configurations reported herein showed a small decrease in thrust coefficient at low nozzle pressure ratios; however, it is believed that this characteristic can nearly be eliminated by proper nozzle design.

NOZZLES↗

NASA NTRS1985

Turbine engine variable geometry device

A variable geometry device for use with the turbine nozzle of a turbine engine of the type having a support housing and a combustion chamber contained within the support housing. A pair of spaced walls in the support housing define an annular and radially extending nozzle passageway. The outer end of the nozzle passageway is open to the combustion chamber while the inner end of the nozzle passageway is open to one or more turbine stages. A plurality of circumferentially spaced nozzle vanes are mounted to one of the spaced walls and protrude across the nozzle passageway. An annular opening is formed around the opposite spaced wall and an annular ring is axially slidably mounted within the opening. A motor is operatively connected to this ring and, upon actuation, axially displaces the ring within the nozzle passageway. In addition, the ring includes a plurality of circumferentially spaced slots which register with the nozzle vanes so that the vane geometry remains the same despite axial displacement of the ring.

Rogo, Casimir↗

NASA NTRS1979

Flow in nonrotating passages of radial inflow turbines

The analysis of irrotational incompressible flow field in the stator unit of a radial inflow turbine is presented. The solution in the combined scroll-nozzle assembly is complicated by the domain geometry and by its multiconnectivity. This model is necessary, however, in order to provide a better understanding of the mutual interaction effects of these two components on the flow field. The finite element method is used in the solution which is limited to the two dimensional case. A substructuring technique is adopted in the computational procedure and results in considerable savings in both computer time and core storage requirements. The results are presented for the flow velocity magnitude and direction in the scroll and through the various nozzles, for two nozzle blade geometries. In addition, the mass flow rates in the different nozzles are computed and their deviations from the mean value determined.

Baskharone, E.↗

NASA NTRS1994

Computational study of generic hypersonic vehicle flow fields

The geometric data of the generic hypersonic vehicle configuration included body definitions and preliminary grids for the forebody (nose cone excluded), midsection (propulsion system excluded), and afterbody sections. This data was to be augmented by the nose section geometry (blunt conical section mated with the noncircular cross section of the forebody initial plane) along with a grid and a detailed supersonic combustion ramjet (scramjet) geometry (inlet and combustor) which should be merged with the nozzle portion of the afterbody geometry. The solutions were to be obtained by using a Navier-Stokes (NS) code such as TUFF for the nose portion, a parabolized Navier-Stokes (PNS) solver such as the UPS and STUFF codes for the forebody, a NS solver with finite rate hydrogen-air chemistry capability such as TUFF and SPARK for the scramjet and a suitable solver (NS or PNS) for the afterbody and external nozzle flows. The numerical simulation of the hypersonic propulsion system for the generic hypersonic vehicle is the major focus of this entire work. Supersonic combustion ramjet is such a propulsion system, hence the main thrust of the present task has been to establish a solution procedure for the scramjet flow. The scramjet flow is compressible, turbulent, and reacting. The fuel used is hydrogen and the combustion process proceeds at a finite rate. As a result, the solution procedure must be capable of addressing such flows.

Narayan, Johnny R.↗

NASA NTRS2017

Active Chevrons for Jet Noise Reduction

Jet noise is often a dominant component of aircraft noise, particularly at takeoff. To meet the stringent noise regulations, the aircraft industry is in a pressing need of advanced noise reduction concepts. In the present study, the potential of piezoelectrically-activated chevrons for jet noise reduction was experimentally investigated. The perturbations near the nozzle exit caused by piezoelectrically-activated chevrons could be used to modify the growth rate of the mixing layer and thereby potentially reduce jet noise. These perturbations are believed to increase the production of small-scale disturbances at the expense of large-scale turbulent structures. These large-scale turbulent structures are responsible for the dominant portion of the jet mixing noise, particularly low-frequency noise. Therefore, by exciting the static chevron geometry through piezoelectric actuators, an additional acoustic benefit could possibly be achieved. To aid in the initial implementation of this concept, several flat-faced faceted nozzles (four, six, and eight facets) were investigated. Among the faceted nozzles, it was found that the eight-faceted nozzle behaves very similarly to the round nozzle. Furthermore, among the faceted nozzles with static chevrons, the four-faceted nozzle with static chevrons was found to be most effective in terms of jet noise reduction. The piezoelectrically-activated chevrons reduced jet noise up to 2 dB compared to the same nozzle geometry without excitation. This benefit was observed over a wide range of excitation frequencies by applying very low voltages to the piezoelectric actuators.

Depuru-Mohan, N. K.↗

NASA NTRS1991

Computational analysis of vented supersonic exhaust nozzles using a multiblock/multizone strategy

NASA-Langley's PAB3D-v3 multiblock/multizone Navier Stokes code is presently used to study the behavior of the longitudinally-slotted nozzle configuration for fixed-geometry operation in supersonic cruise on the bases of high nozzle pressure ratios. The range of flow conditions encompassed nozzle pressure ratio values from 5 to 20, and freestream Mach numbers from 0 to 2.5. A large recirculation region was detected near the concave base of the nozzle, while smaller regions were located near and around the slots. In general, the discharge coefficient was predicted within 0.5 percent, and the thrust ratio within 1.5 percent, of measured values.

Abdol-Hamid, Khaled S.↗

NASA NTRS1981

Acoustic and aerodynamic performance investigation of inverted velocity profile coannular plug nozzles

The results of model scale parametric static and wind tunnel aerodynamic performance tests on unsuppressed coannular plug nozzle configurations with inverted velocity profile are discussed. The nozzle configurations are high-radius-ratio coannular plug nozzles applicable to dual-stream exhaust systems typical of a variable cycle engine for Advanced Supersonic Transport application. In all, seven acoustic models and eight aerodynamic performance models were tested. The nozzle geometric variables included outer stream radius ratio, inner stream to outer stream ratio, and inner stream plug shape. When compared to a conical nozzle at the same specific thrust, the results of the static acoustic tests with the coannular nozzles showed noise reductions of up to 7 PNdB. Extensive data analysis showed that the overall acoustic results can be well correlated using the mixed stream velocity and the mixed stream density. Results also showed that suppression levels are geometry and flow regulation dependent with the outer stream radius ratio, inner stream-to-outer stream velocity ratio and inner stream velocity ratio and inner stream plug shape, as the primary suppression parameters. In addition, high-radius ratio coannular plug nozzles were found to yield shock associated noise level reductions relative to a conical nozzle. The wind tunnel aerodynamic tests showed that static and simulated flight thrust coefficient at typical takeoff conditions are quite good - up to 0.98 at static conditions and 0.974 at a takeoff Mach number of 0.36. At low inner stream flow conditions significant thrust loss was observed. Using an inner stream conical plug resulted in 1% to 2% higher performance levels than nozzle geometries using a bent inner plug.

Knott, P. R.↗

NASA NTRS1975

Inlet performance of the integrated Langley scramjet module

The inlet concept for the Langley Scramjet Module has been developed and proven in Langley wind tunnels over a Mach number range from 2.3 to 6.0 (flight simulation of Mach 2.6 to 7.6). This modular engine concept is designed to integrate with the airframe, which results in precompression of the engine airflow by the vehicle bow shock and additional expansion of the nozzle exhaust gas by the afterbody of the vehicle. With these integration advantages, the inlet can be designed with modest contraction ratios and fixed geometry. Also, the module nozzle exit area can be equal to the capture area, which permits the cowl to be alined with the local flow producing minimum external drag. The inlet leading edges and planar compression surfaces are swept at 48 deg, which provides spillage at low Mach numbers for starting and which reduces the pressure gradient on the top surface to permit ingestion of the vehicle forebody boundary layer into the inlet without separating. Three fuel injection struts provide for the use of a short combustor having low internal cooling requirements. Schedules for mass capture ratio, contraction ratio, and total pressure recovery are well within the acceptable range for a good scramjet propulsion device. The fixed geometry, minimum external drag design has proven to be a practical, high-performance inlet concept.

Trexler, C. A.↗

NASA NTRS2001

Analysis of Proposed Fully Internal Compression Geometry for an RBCC Engine

A proposed fully internal compression geometry for rocket based combined cycle (RBCC) engine, STEPER (Space Transportation Engine Prototype for Engineering Research), was investigated numerically in this paper. The Steper-engine has been designed to power a reusable launch vehicle that may take-off horizontally, accelerate to Mach 2, sustain supersonic air-breathing combustion to Mach 10 while ascending to 50 km and then transition to full rocket propulsion to enter low earth orbit. The proposed engine geometry replaces the alternative conical center-body and supporting struts with a quasi-stationary upper and lower compression ramps. A cluster of thruster nozzles was embedded inside the ramp and provide thrust to the engine with additional fuel existing at the nozzle exit. The proposed geometry eases the problem of cooling hard to reach cavities. This design geometry was investigated numerically. Both perfect gas and finite rate chemistry analysis were performed. Results indicated that the emanating oblique shock waves produced by the upper and lower compression ramps intersect and the reflecting shocks do not reach the wall of the combustor but rather downstream. This effect allows the formation of two distinct regions that can be considered the core region and the surrounding flow region. The core region has higher pressure and higher temperature than the surrounding region. Therefore providing some reduction to the thermal loads to the inner walls.

Rojas-Oviedo, Ruben↗

NASA NTRS1987

Static internal performance of a two-dimensional convergent-divergent nozzle with thrust vectoring

A parametric investigation of the static internal performance of multifunction two-dimensional convergent-divergent nozzles has been made in the static test facility of the Langley 16-Foot Transonic Tunnel. All nozzles had a constant throat area and aspect ratio. The effects of upper and lower flap angles, divergent flap length, throat approach angle, sidewall containment, and throat geometry were determined. All nozzles were tested at a thrust vector angle that varied from 5.60 tp 23.00 deg. The nozzle pressure ratio was varied up to 10 for all configurations.

Bare, E. Ann↗