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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
NASA NTRS2004

Cryo Testing of tbe James Webb Space Telescope's Integrated Science Instrument Module

The Integrated Science Instrument Module (ISIM) of the James Webb Space Telescope will be integrated and tested at the Environmental Test Facilities at Goddard Space Flight Center (GSFC). The cryogenic thermal vacuum testing of the ISIM will be the most difficult and problematic portion of the GSFC Integration and Test flow. The test is to validate the coupled interface of the science instruments and the ISIM structure and to sufficiently stress that interface while validating image quality of the science instruments. The instruments and the structure are not made from the same materials and have different CTE. Test objectives and verification rationale are currently being evaluated in Phase B of the project plan. The test program will encounter engineering challenges and limitations, which are derived by cost and technology many of which can be mitigated by facility upgrades, creative GSE, and thorough forethought. The cryogenic testing of the ISIM will involve a number of risks such as the implementation of unique metrology techniques, mechanical, electrical and optical simulators housed within the cryogenic vacuum environment. These potential risks are investigated and possible solutions are proposed.

VanCampen, Julie↗
NASA NTRS2011

Performance of the Micropower Voltage Reference ADR3430 Under Extreme Temperatures

Electronic systems designed for use in space exploration systems are expected to be exposed to harsh temperatures. For example, operation at cryogenic temperatures is anticipated in space missions such as polar craters of the moon (-223 C), James Webb Space Telescope (-236 C), Mars (-140 C), Europa (-223 C), Titan (-178 C), and other deep space probes away from the sun. Similarly, rovers and landers on the lunar surface, and deep space probes intended for the exploration of Venus are expected to encounter high temperature extremes. Electronics capable of operation under extreme temperatures would not only meet the requirements of future spacebased systems, but would also contribute to enhancing efficiency and improving reliability of these systems through the elimination of the thermal control elements that present electronics need for proper operation under the harsh environment of space. In this work, the performance of a micropower, high accuracy voltage reference was evaluated over a wide temperature range. The Analog Devices ADR3430 chip uses a patented voltage reference architecture to achieve high accuracy, low temperature coefficient, and low noise in a CMOS process [1]. The device combines two voltages of opposite temperature coefficients to create an output voltage that is almost independent of ambient temperature. It is rated for the industrial temperature range of -40 C to +125 C, and is ideal for use in low power precision data acquisition systems and in battery-powered devices. Table 1 shows some of the manufacturer s device specifications.

Patterson, Richard L.↗
NASA NTRS2003

Optomechanical Alignment of the Grating Wheel Mechanism for a Ground-based, Cryogenic, Near-Infrared Astronomy Instrument

We describe the population, optomechanical alignment, and alignment verification of near-infrared gratings on the grating wheel mechanism (GWM) for the Infrared Multi- Object Spectrometer (IRMOS). IRMOS is a cryogenic (80 K) facility instrument for the Mayall Telescope (3.8 m) at Kitt Peak National Observatory and a MEMS spectrometer concept demonstrator for NASA's James Webb Space Telescope. The IRMOS optics, bench, and mechanisms are predominantly made of Al 6061 -T651. The GWM consists of 13 planar diffraction gratings and one flat imaging mirror (58 x 57 mm), each mounted at a unique compound angle on a 31.8 cm diameter gear. The Al 6061 grating substrates are stress relieved for enhanced cryogenic performance and the optical surface is replicated from an off-the-shelf master. The imaging mirror is diamond turned and post-polished. The grating mechanism spans a projected diameter of approximately 48cm when fully assembled, utilizes several flexure designs throughout the system to accommodate thermal gradient situations, and is controlled using custom software with an off-the-shelf controller. Each optic is aligned in six degrees of freedom relative to the GWM coordinate system, which is defined relative to an optical alignment cube mounted at the center of the gear. The tip/tilt (Rx, Ry) orientation of a given grating is measured using the zero-order return from an autocollimating theodolite. Each optic's mount includes a one-piece shim located between the optic and the gear. The shim is machined to fine align each optic. We also describe alignment verification, where grating diffractive properties are compared to model predictions.

Gutkowski, Sharon M.↗
NASA NTRS1993

Cryogenic performance of the SIRTF prototype secondary mirror assembly

Results are presented of the first liquid helium temperature testing of the Space Infrared Telescope Facility (SIRTF) prototype Secondary Mirror Assembly (PSMA). Attention is given to the key requirements of PSMA, its design, and the test instrumentation and procedures. Results of preliminary tests completed to date showed that the design of the PSMA forms a very strong basis for meeting the SIRTF requirements.

Stier, M. T.↗
NASA NTRS2001

Comparison of full-aperture interferometry to sub-aperture stitched interferometry for a large diameter fast mirror

The Herschel Space Observatory (formerly known as FIRST) consists of a 3.5 m space telescope. Stitching sub aperture interferograms may offer considerable cost savings during testing of the flight telescope as compared to other techniques. A comparative demonstration is presented of interferogram stitching techniques that enable a composite map of a 3-D surface to be assembled from a sequence of sub-aperture measurements. This paper describes the fundamental procedures for stitching together component data sets and demonstrates such techniques with real data sets.

carbon fiber composite cryogenic optics high slope↗
NASA NTRS2023

Using Mylar-Insulated Cryopumping Panels to Improve Vacuum Level During Warm Temperature Testing at JSC's Large Thermal Vacuum Facilities

The Johnson Space Center’s Space Environment Simulation Lab (SESL) has both Chamber A, the world’s largest purpose-built thermal vacuum chamber capable of creating deep space conditions, and Chamber B, the largest human rated thermal vacuum chamber. A unique design feature of these chambers is the gaseous helium cryopumping panels within the liquid nitrogen shroud. This shroud is used to bring the chamber to cryogenic temperatures while the cryopumping panels trap gasses using their large surface area in order to create a high vacuum environment of 5*10^-6 Torr. In preparation for the James Webb Space Telescope (JWST) flight test, a series of functionals required the chamber to run at higher temperatures, and therefore did not need active cooling from the liquid nitrogen shroud. During testing, cryopumping panels were used to mitigate contamination during this main shroud warm-up. One of the cryopumping panels in Chamber A was covered with several layers of aluminized mylar in order to thermally protect the zone from the warmed shroud. This strategy was effective and became part of operations during JWST testing. Currently, Chamber B has requests for both commercial and NASA space suit tests at both high and low temperatures to accurately generate thermal models. High temperature tests would greatly benefit from simultaneous shroud warming and the high vacuum environment provided by the cryopumping panels. This paper will quantitatively define the thermal loads on the panels used in previous Chamber A warm up sequences. Additionally, this report will perform a thermal analysis to judge the feasibility of adding layers of aluminized mylar to the cryopumping panels of Chamber B.

Cryogenics↗
NASA NTRS2023

Using Mylar-Insulated Cryopumping Panels to Improve Vacuum Level During Warm Temperature Testing at JSCs Large Thermal Vacuum Facilities

The Johnson Space Center’s Space Environment Simulation Lab (SESL) has both Chamber A, the world’s largest purpose-built thermal vacuum chamber capable of creating deep space conditions, and Chamber B, the largest human rated thermal vacuum chamber. A unique design feature of these chambers is the gaseous helium cryopumping panels within the liquid nitrogen shroud. This shroud is used to bring the chamber to cryogenic temperatures while the cryopumping panels trap gasses using their large surface area in order to create a high vacuum environment of 5*10^-6 Torr. In preparation for the James Webb Space Telescope (JWST) flight test, a series of functionals required the chamber to run at higher temperatures, and therefore did not need active cooling from the liquid nitrogen shroud. During testing, cryopumping panels were used to mitigate contamination during this main shroud warm-up. One of the cryopumping panels in Chamber A was covered with several layers of aluminized mylar in order to thermally protect the zone from the warmed shroud. This strategy was effective and became part of operations during JWST testing. Currently, Chamber B has requests for both commercial and NASA space suit tests at both high and low temperatures to accurately generate thermal models. High temperature tests would greatly benefit from simultaneous shroud warming and the high vacuum environment provided by the cryopumping panels. This paper will quantitatively define the thermal loads on the panels used in previous Chamber A warm up sequences. Additionally, this report will perform a thermal analysis to judge the feasibility of adding layers of aluminized mylar to the cryopumping panels of Chamber B.

Cryogenics↗
NASA NTRS2002

STS-109/Columbia/HST Pre-Launch Activities/Launch On Orbit-Landing-Crew Egress

The STS-109 Space Shuttle Mission begins with introduction of the seven crew members: Commander Scott D. Altman, pilot Duane G. Carey, payload commander John M. Grunsfeld, mission specialists: Nancy J. Currie, James H. Newman, Richard M. Linnehan, and Michael J. Massimino. Spacewalking NASA astronauts revive the Hubble Space Telescope's (HST) sightless infrared eyes, outfitting the observatory with an experimental refrigerator designed to resuscitate a comatose camera. During this video presentation John Grunsfeld and Rick Linnehan bolt the new cryogenic cooler inside HST and hung a huge radiator outside the observatory and replaces the telescope power switching station. In the video we can see how the shuttle robot arm operator, Nancy Currie, releases the 13-ton HST. Also, the landing of the Space Shuttle Columbia is presented.

Source record↗
NASA NTRS2016

Cryogenic Selective Surfaces

There are many challenges involved in deep-space exploration, but several of these can be mitigated, or even solved, by the development of a coating that can reject most of the Sun's energy and yet still provide some far-infrared heat emission. Such a coating would allow non-heat-generating objects in space to reach cryogenic temperatures without using an active cooling system. This would be a benefit to deep-space sensors that require low temperatures, such as the James Webb Telescope focal plane array. It would also allow the use of superconductors in deep space, which could lead to magnetic energy storage rings, lossless power delivery, or perhaps a large-volume magnetic shield against galactic cosmic radiation. But perhaps the most significant enablement achieved from such a coating would be the long-term storage in deep space of cryogenic liquids, such as liquid oxygen (LOX).In this report, we review the state of the art in low-temperature coatings and calculate the lowest temperatures each of these can achieve, demonstrating that cryogenic temperatures cannot be reached in deep space in this fashion. We then propose a new coating that does allow coated objects in deep space to achieve the very low temperatures required to store liquid oxygen or nitrogen. These new coatings consist of a moderately thick scattering layer (typically 5 mm) composed of a material transparent to most of the solar spectrum. This layer acts as a scatterer to the Sun's light, performing the same process as titanium dioxide in white paint in the visible. Under that layer, we place a metallic reflector, e.g. silver, to reflect long-wave radiation that is not well scattered. The result is a coating we call "Solar White," in that it scatters most of the solar spectrum just as white paint does for the visible. Our modeling of these coatings has shown that temperatures as low as 50 K can be reached for a coated object fully exposed to sunlight at 1 AU from the Sun and far from the Earth.In the second half of the report we explore a mission application of this coating in order to show that it allows LOX to be carried on a mission to Mars. Heat can reach a LOX tank in five ways: direct radiation from the Sun, scattered or reflected radiation from the Sun off of spacecraft components, radiation from nearby planets or the Moon, radiation from the infrared emission of other parts of the spacecraft, and conduction along support struts and flow lines. We discuss these and sum their total contribution when using a Solar White coating to demonstrate an architecture that allows the transportation of LOX to Mars. After this, other applications of Solar White are listed.

Cryogenic Materials↗
NASA NTRS1986

Progress in the development of integrating JFET amplifiers

A new approach to infrared detector readout has appeared with the development of integrating JFET amplifiers. This brief progress report includes results on the operation of commercially available devices at a temperature of 40 K, on their sensitivity and on an effort to develop a new JFET with properties optimized for cryogenic applications. Even with presently available devices it will be shown that for applications such as the Space Infrared Telescope Facility (SIRTF), the most strigent sensitivity requirements of noise currents as low as 1 electron/sec in less than 100 seconds of integration can be met.

Low, F. J.↗
NASA NTRS2005

Improved Cryogenic Optical Test Capability at Marshall Space Flight Center's X-ray Cryogenic Test Facility

Marshall Space Flight Center's X-ray & Cryogenic Test Facility (XRCF) has been performing optical wavefront testing and thermal structural deformation testing at subliquid nitrogen cryogenic temperatures since 1999. Recent modifications have been made to the facility in support of the James Webb Space Telescope (JWST) program. The test article envelope and the chamber's refrigeration capacity have both been increased. A new larger helium-cooled enclosure has been added to the existing enclosure increasing both the cross-sectional area and the length. This new enclosure is capable of supporting six JWST Primary Mirror Segment Assemblies. A second helium refrigeration system has been installed essentially doubling the cooling capacity available at the facility. Modifications have also been made to the optical instrumentation area. Improved access is now available for both the installation and operation of optical instrumentation outside the vacuum chamber. Chamber configuration, specifications, and performance data will be presented.

Kegley, Jeffrey↗
NASA NTRS2016

Critical Science Instrument Alignment of the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM)

This paper describes the critical instrument alignment terms associated with the six-degree of freedom alignment of each the Science Instrument (SI) in the James Webb Space Telescope (JWST), including focus, pupil shear, pupil clocking, and boresight. We present the test methods used during cryogenic-vacuum tests to directly measure the performance of each parameter, the requirements levied on each, and the impact of any violations of these requirements at the instrument and Observatory level.

boresight↗
NASA NTRS2011

Cryogenic Thermal Vacuum Testing with Remote Optical Metrology

Flexure Engineering was awarded an SBIR to research and develop technology needed to build a thermal vacuum chamber made to take laser radar metrology through a window. The XATF test is proof of concept for this, and demonstrated the need for such a chamber. XATF refers to two pieces of critical ground support equipment for NASA's JWST (James Webb Space Telescope) Integrated Science Instrument Module (ISIM), the ISIM Alignment Target Fixture (IATF) and the Master Alignment Target Fixture (MATF). These optical alignment assemblies require characterization while under cryogenic temperature. A thermal vacuum chamber equipped with a shroud cooled with gaseous and liquid nitrogen was used. An inner shroud was cooled with liquid helium to approximately 30K. The XATF assemblies were kinematically mounted and oriented inside the inner shroud such that the optical targets were visible from outside an optical window on one of the chamber ports. Laser radar and theodolite mounted outside the window took measurements of various optical targets. Two cold cycles were completed. A third cycle was aborted. Metrology was successfully taken. There were some problems with the helium system. The cryo pumps were turned off to reduce vibrations during metrology. Many new technologies and testing methods must be developed for JWST and future programs that will require precision measurements. These technologies will be applicable to other cold temperature applications, such as lunar missions and superconductors. Remote metrology technologies can also be applicable to testing in harsh environments. Facilities with remote metrology capability will be valuable.

Boyd, Guinevere↗
NASA NTRS2004

Microshutter Arrays for James Webb Space Telescope

Two-dimensional MEMS microshutter arrays are being developed at NASA Goddard Space Flight Center for use in the near-infrared region on the James Webb Space Telescope (JWST). The microshutter arrays are designed for the selective transmission of light with high efficiency and high contrast. The JWST environment requires cryogenic operation at 35K. Microshutter arrays are fabricated out of silicon-oxide-insulated (SOI) silicon wafers. Arrays are close-packed silicon nitride membranes with a pixel size of 100x200 p. Individual shutters are patterned with a torsion flexure permitting shutters to open 90 degrees with a minimized mechanical stress concentration. The mechanical shutter arrays are fabricated using MEMS technologies. The processing includes a multi- layer metal deposition and patterning of shutter electrodes and magnetic pads, reactive ion etching (NE) of the front side to form shutters out of the nitride membrane, an anisotropic back-etch for wafer thinning, followed by a deep RIE (DRIE) back-etch down to the nitride shutter membrane to form W e s and relieve shutters from the silicon substrate. An additional metal deposition and patterning is used to form back electrodes. Shutters are actuated using a magnetic force and latched using an electrostatic force. . . . KEYWORDS: microshutter, MEMS, RIE, DRIE, micro-optics, near inbred, space telescope

Li, Mary J.↗
NASA NTRSDate not supplied

The Webb Space Telescope - An Engineering Marvel Story

This presentation will provide an overview of the James Webb Space Telescope (JWST) and its engineering development process. JWST has succeeded the Hubble Space Telescope in our quest for the first galaxies formed out of the darkness of the early universe. Since its launch in December 2021, JWST has helped us understand how these galaxies evolved over billions of years, how stars and planetary systems form, what exoplanets look like and if they can harbor life. JWST uses a ~6.5-m-diameter primary mirror to collect infrared light, which is sent to four scientific instruments. It operates at the second Sun-Earth Lagrange point and has a five-layer sunshield to be able to operate at cryogenic temperatures. JWST is an international effort of NASA and the European and Canadian Space Agencies.

James Webb Space Telescope↗
NASA NTRS2003

Alignment of the Grating Wheel Mechanism for a Ground-Based, Cryogenic, Near-Infrared Astronomy Instrument

We describe the population, optomechanical alignment, and alignment verification of near-infrared gratings on the grating wheel mechanism (GWM) for the Infrared Multi-Object Spectrometer (IRMOS). IRMOS is a cryogenic (80 K), principle investigator-class instrument for the 2.1 m and Mayall 3.8 m telescopes at Kitt Peak National Observatory, and a MEMS spectrometer concept demonstrator for the James Webb Space Telescope. The GWM consists of 13 planar diffraction gratings and one flat imaging mirror (58 x 57 mm), each mounted at a unique compound angle on a 32 cm diameter gear. The mechanism is predominantly made of Al 6061. The grating substrates are stress relieved for enhanced cryogenic performance. The optical surfaces are replicated from off-the-shelf masters. The imaging mirror is diamond turned. The GWM spans a projected diameter of approx. 48 cm when fully assembled, utilizes several flexure designs to accommodate potential thermal gradients, and is controlled using custom software with an off-the-shelf controller. Under ambient conditions, each grating is aligned in six degrees of freedom relative to a coordinate system that is referenced to an optical alignment cube mounted at the center of the gear. The local tip/tilt (Rx/Ry) orientation of a given grating is measured using the zero-order return from an autocollimating theodolite. The other degrees of freedom are measured using a two-axis cathetometer and rotary table. Each grating's mount includes a one-piece shim located between the optic and the gear. The shim is machined to fine align each grating. We verify ambient alignment by comparing grating difractive properties to model predictions.

Gutkowski, Sharon M.↗
NASA NTRS1986

Heat and mass transfer in porous media phase separation at temperatures below the lambda-point of He-4

Newtonian fluid motion, coupled to heat transfer via latent heat of phase transition, is well known from numerous studies of condensation and boiling. Considerably less knowledge is available for vapor-liquid phase separation in the absence of gravity effect on the transport phenomena. The present studies are focused on heat and mass transfer associated with vapor-liquid phase separation required for long-term storage of the cryogen liquid He II in space vessels. Though space conditions are the dominant mode of interest in advanced equipment, e.g. IR telescopes, the systems may be operated in principle during terrestrial conditions. The latter are considered in the present work. It emphasizes the linear regime including an extrapolation based on variable thermophysical properties. Data taken with a phase separation approach show departures from the linear regime prediction. They agree with a transport equation proposed for the nonlinear, turbulent regime.

Yuan, S. W. K.↗
NASA NTRS2010

Preservation of Thermal Control Specular Gold Baffle Surface on the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM) Electronics Compartment (IEC)

Extremely tight thermal control property degradation allowances on the vapor-deposited, gold-coated IEC baffle surface, made necessary by the cryogenic JWST Observatory operations, dictate tight contamination requirements on adjacent surfaces. Theoretical degradation in emittance with contaminant thickness was calculated. Maximum allowable source outgassing rates were calculated using worst case view factors from source to baffle surface. Tight requirements pushed the team to change the design of the adjacent surfaces to minimize the outgassing sources

MonteedeGarcia, Kristina↗