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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Space Station technology experiments and uses

The use of the proposed Space Station for technological experimentation is discussed. The general objectives and capabilities of the Station and the status of planning are reviewed; the external and internal environmental conditions at the 500-km 28.5-deg-inclination Station orbit are described; and six conceptual Technology Development Missions designed by NASA and included in the Mission Requirements Data Base are briefly characterized and illustrated with drawings. The missions considered concern spacecraft-materials performance, solar dynamic power, data transfer and processing microelectronics, long-term cryogenic-fluid storage, active-optics technology, and cryogenic-propellant transfer, storage, and reliquefaction.

Breckenridge, R. A.↗

Robotic Refueling Mission 3: Cryogenic Demonstration Subsystem Operations

The Robotic Refueling Mission 3 (RRM3) payload was installed on the International Space Station (ISS) in December 2018. Its Cryogenic Demonstation Subsystem (CDS) was loaded with 19 kilograms of liquid methane, for demonstration of on-orbit storage and transfer. We provide a short description of the design and ground testing of the CDS, and then discuss the on-orbit operations through the first half of 2019.

Cryogenic Fluid Storage↗

Shuttle cryogenic supply system optimization study. Volume 4: Cryogenic cooling in environmental control systems

An analysis of cryogenic fluid cooling in the environmental control system of the space shuttle was conducted. The technique for treating the cryogenic fluid storage and supply tanks and subsystems as integrated systems was developed. It was concluded that a basic incompatibility exists between the heat generated and the cryogen usage rate and cryogens cannot be used to absorb the generated heat. The use of radiators and accumulators to provide additional cooling capability is recommended.

Source record↗

Turbopump thermodynamic cooling

System for cooling turbopumps used in cryogenic fluid storage facilities is described. Technique uses thermodynamic propellant vent to intercept pump heat at desired conditions. Cooling system uses hydrogen from outside source or residual hydrogen from cryogenic storage tank.

Patten, T. C.↗

Cryogenic wind tunnels. III

Specific problems pertaining to cryogenic wind tunnels, including LN(2) injection, GN(2) exhaust, thermal insulation, and automatic control are discussed. Thermal and other physical properties of materials employed in these tunnels, properties of cryogenic fluids, storage and transfer of liquid nitrogen, strength and toughness of metals and nonmetals at low temperatures, and material procurement and qualify control are considered. Safety concerns with cryogenic tunnels are covered, and models for cryogenic wind tunnels are presented, along with descriptions of major cryogenic wind-tunnel facilities the United States, Europe, and Japan. Problems common to wind tunnels, such as low Reynolds number, wall and support interference, and flow unsteadiness are outlined.

Kilgore, Robert A.↗

Two-phase choked flow of subcooled oxygen and nitrogen

Data are presented for two-phase critical flow through nozzles. Test results from two converging-diverging nozzles and two separate test facilities are in excellent agreement. The critical flow rate and critical flow pressure ratio data conclusively demonstrate that the principle of corresponding states can be applied to two-phase choked flow through nozzles. Normalizing parameters were developed to correlate these data, and current theories can provide an adequate means for extrapolating to other fluids. Such information can be useful for cryogenic fluid storage applications.

Hendricks, R. C.↗

Level Sensor for Cryogenic Fluids

Hot wire sensor combined with voltage-comparator circuit monitors liquid level in cryogenic-fluid storage tanks. Sensor circuit adaptable to different liquids and sensors. Constant-current source drives current through sensing probe and fixed resistor. Voltage comparator circuits interpret voltage drops to tell whether probe is immersed in liquid and is current in probe.

Simmons, N. E.↗

Air Force cryocooler development for spacecraft

An overview is given of Air Force sponsored cryocooler development for long duration spacecraft missions. Alternate approaches are being pursued to insure eventual success. The types of closed cycle cryocoolers that are now in advanced development include Vuilleumier, turbo-Brayton, and rotary-reciprocating refrigerators. Linear Stirling coolers with magnetic bearings have also been jointly sponsored by NASA and the Air Force. Technology is also being explored for future coolers using magnetic materials at low temperatures and for refrigerators with sorption compresssors. All of these cryocoolers are presently configured primarily for use with infrared sensor systems, but the designs could be adapted for use with cryogenic fluid storage systems or other applications.

Haskin, William L.↗

CryoTran user's manual, version 1.0

The development of cryogenic fluid management systems for space operation is a major portion of the efforts of the Cryogenic Fluids Technology Office (CFTO) at the NASA Lewis Research Center. Analytical models are a necessary part of experimental programs which are used to verify the results of experiments and are also used as a predictor for parametric studies. The CryoTran computer program is a bridge to obtain analytical results. The object of CryoTran is to coordinate these separate analyses into an integrated framework with a user-friendly interface and a common cryogenic property database. CryoTran is an integrated software system designed to help solve a diverse set of problems involving cryogenic fluid storage and transfer in both ground and low-g environments.

Cowgill, Glenn R.↗

Liquid Transfer Cryogenic Test Facility: Initial hydrogen and nitrogen no-vent fill data

The Liquid Transfer Cryogenic Test Facility is a versatile testbed for ground-based cryogenic fluid storage, handling, and transfer experimentation. The test rig contains two well instrumented tanks, and a third interchangeable tank, designed to accommodate liquid nitrogen or liquid hydrogen testing. The internal tank volumes are approx. 18, 5, and 1.2 cu. ft. Tank pressures can be varied from 2 to 30 psia. Preliminary no vent fill tests with nitrogen and hydrogen were successfully completed with the test rig. Initial results indicate that no vent fills of nitrogen above 90 percent full are achievable using this test configuration, in a 1-g environment, and with inlet liquid temperatures as high as 143 R, and an average tank wall temperature of nearly 300 R. This inlet temperature corresponds to a saturation pressure of 19 psia for nitrogen. Hydrogen proved considerably more difficult to transfer between tanks without venting. The highest temperature conditions resulting in a fill level greater than 90 percent were with an inlet liquid temperature of 34 R, and an estimated tank wall temperature of slightly more than 100 R. Saturation pressure for hydrogen at this inlet temperature is 10 psia. All preliminary no vent fill tests were performed with a top mounted full cone nozzle for liquid injection. The nozzle produces a 120 degree conical droplet spray at a differential pressure of 10 psi. Pressure in the receiving tank was held to less than 30 psia for all tests.

Moran, Matthew E.↗

Liquefaction of Cryogenic Fluids for Production and Storage of Commodities on Extra-Terrestrial Surfaces

The Cryogenic Fluid In-situ Liquefaction for Landers (CryoFILL) activity has been investigating concepts for the liquefaction of cryogenic fluids produced on the surface of the Moon and Mars. CryoFILL consists of four activities: liquid nitrogen liquefaction testing that was completed in 2019, liquid oxygen liquefaction testing planned to begin in early 2022, fiber-optic sensor temperature measurement system development, and lightweight vacuum jacketed systems designed for the atmosphere of Mars. Additional activities include the development and validation of numerical modeling systems at three stages: thermodynamic models of the liquefaction process for basic energy/mass estimates, nodal models to predict liquefaction tank system level performance, and computational fluid dynamics to assess fluid phenomena occurring within the tank, specifically condensation and stratification within the ullage. These developments form a combined liquefaction and storage solution to support Lunar and Martian exploration. Key testing results from liquid nitrogen testing as well as plans for liquid oxygen testing will be discussed including key sensitivities from analytical evaluation of completed test results. Progress on the development and improvements on fiber optic sensor testing and developments will also be provided. Finally, work on the progress of the lightweight vacuum jacketed systems being co-developed by NASA and industry will be summarized.

Liquefaction↗

Interfacial thermodynamics of cryogenic fluids: The effect on non-condensable gas on fluid storage

Propellant tanks that contain cryogenic fluids (CFs) in low gravity conditions are usually pressurized with non-condensable (NC) gases for fast extraction. Unfortunately, the presence of NC gases causes CFs to exhibit higher boil-offs compared to pure CF systems. For optimal utilization of the cryogenic fuels, these higher boil-off rates must be minimized. Our goal is to quantify the effects NC gases have on the evaporation and condensation dynamics of CFs to develop strategies that mitigate the higher boil-offs. The hypothesis is that the NC gas accumulates around the CF’s liquid vapor interface in the Knudsen layer, creating a kinetic barrier for both evaporation and condensation. Testing this hypothesis with experimental methods is difficult due to the transient nature of the Knudsen layer, which is only a few nanometers thick. Furthermore, experimental capabilities are limited in low gravity conditions and extremely expensive. Accordingly, we approach this problem from a theoretical perspective. In this study, we employ molecular dynamics (MD) simulations to probe the interfacial mechanisms that affect CF’s evaporation and condensation at varying concentrations of NC gases. Specifically, we use nitrogen (N2) and oxygen (O2) as our CFs and neon (Ne) as our NC gas. Using MD simulations, we show that Ne accumulates at N2 liquid vapor interface across a wide range of Ne concentrations, thereby impeding mass transport of N2. Our simulations allow for direct computation of the molar flux as well as the mass accommodation coefficient (MAC) which can then be used as input parameters to continuum fluid dynamics (CFD) models for optimal storage tank design.

Michael Robert DeLyser↗

Centaur Test Bed (CTB) for Cryogenic Fluid Management

Future missions such as NASA s space exploration vision and DOD satellite servicing will require significant increases in the understanding and knowledge of space based cryogenic fluid management (CFM), including the transfer and storage of cryogenic fluids. Existing CFM capabilities are based on flight of upper stage cryogenic vehicles, scientific dewars, a few dedicated flight demonstrations and ground testing. This current capability is inadequate to support development of the CEV cryogenic propulsion system, other aspects of robust space exploration or the refueling of satellite cryo propulsion systems with reasonable risk. In addition, these technologies can provide significant performance increases for missions beyond low-earth orbit to enable manned missions to the Moon and beyond. The Centaur upper-stage vehicle can provide a low cost test platform for performing numerous flight demonstrations of the full breadth of required CFM technologies to support CEV development. These flight demonstrations can be performed as secondary mission objectives using excess LH2 and/or LO2 from the main vehicle propellant tanks following primary spacecraft separation at minimal cost and risk.

Sakla, Steven↗

Heater-mixer for stored fluids

A fluid storage vessel for containing cryogenic fluids is described. The storage vessel contains an auxiliary chamber which is connected to the main container by a jet nozzle. The wall of the auxiliary vessel is heat cycled to produce a corresponding expansion and contraction of the fluid within the auxiliary chamber. This action causes heating and mixing of the stored fluid by means of jetting the expanded fluid to and from relative to the stored fluid contents of the vessel.

Canning, T. N.↗

Analysis of Heat Transfer from Local Heating and Cooling Sources at Cryogenic Temperatures

Understanding the dispersion of heat around a cryogenic fluid tank, specifically the interaction between the cryogenic fluid and the tank wall is critical in the analysis of long duration cryogen storage in microgravity. The heat transfer interaction between a cryogenic storage tank and heat sources from external spacecraft structures is also one of the many factors that determine how much heat enters a tank. Recent flight experiments with two-phase fluids have indicated that local concentrations of heat input (also known as “hot spots”) can cause unwanted affects including local boiling. Computational fluid dynamic (CFD) models can provide a detailed assessment of the heat transfer occurring across a cryogenic storage system. However, CFD modeling takes time to construct and run. A simpler approach that can act as initial guidance for later CFD modeling analyzes external “hot spots” as point or finite heat sources. A radial, finite element network or a local direct solution can effectively estimate the heat spread across a cryogenic storage tank by calculating the temperature and heat load as a function of distance from the heat source. This calculation accounts for the convective heat transfer between the cryogenic fluid and storage tank surface. Similar approaches can be used to determine the effectiveness of cooling from a cryocooler as a finite, local heat sink. This approach allows for quick approximations of the thermal map across a cryogenic tank as well as sensitivity analysis under a wide range of design parameters including gravitational fields as implied through natural convection coefficients.

Cryogenic Fluid Management↗