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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Thermal Performance of Common Bulk-Fill Cryogenic Insulation Materials in Helium and Hydrogen Background Gases

Maritime shipping of vast quantities of liquid hydrogen (LH 2 ) will be necessary to facilitate a global hydrogen ecosystem; with some studies estimating volumes up to 172,000 m 3 for individual tanker ships, and requiring stationary storage tanks at terminals of 50,000 m 3 to 100,000 m 3 —ten to fifteen times larger than the current largest tank, located at launch pad B at NASA Kennedy Space Center (KSC). Such a radical scale-up will push the boundary of traditional, vacuum-insulated tank designs. Hence, a potential need exists for non-vacuum solutions, which necessitates exploring the thermal performance of insulation materials in non-condensable background gasses at LH 2 temperatures, namely helium and hydrogen. Testing of two bulk-fill insulation materials common to large LH 2 storage tanks, perlite and glass bubbles, in helium and hydrogen was recently conducted by the Cryogenics Test Laboratory at KSC using the Cryostat-100 liquid nitrogen boiloff calorimeter per the ASTM C1774 standard methodology. Effective thermal conductivity (k e ) and heat flux (q) results for each insulation/gas combination are presented across the full vacuum range, as well as thermal profiles through the insulation thickness between 78 K and 293 K.

A M Swanger↗

Heat transfer enhancement due to cold cap motion from bubbling in a waste glass melter

In this study, a computational fluid dynamics (CFD) model was developed to model the motion of a solid cold cap in a waste glass melter. Forced convection bubblers at the base of the melter release air into the molten glass, which forms large bubbles that travel upwards to the cold cap and augment heat transfer from the glass to the cold cap. The CFD model employs the Navier- Stokes equations to solve for the fluctuating flowfield using a rigid body motion dynamic fluid body interaction module. This allows for movement of the floating body in response to the bubbling forces calculated at each time step. Further, the heat flux delivered to the cold cap by the convective bubbling is studied as a function of the bubbling rate. Results for the moving cold cap are compared with the computed heat flux trends for a stationary cold cap. The heat flux delivered to the cold cap from the glass is 25% higher for the case with the moving cold cap. The heat flux was found to be proportional to v0.6 as opposed to v0.9 (where v is the normalized bubbling rate) for the stationary cold cap.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Physical data measurements and mathematical modelling of simple gas bubble experiments in glass melts

In this work consideration is given to the problem of the extraction of physical data information from gas bubble dissolution and growth measurements. The discussion is limited to the analysis of the simplest experimental systems consisting of a single, one component gas bubble in a glassmelt. It is observed that if the glassmelt is highly under- (super-) saturated, then surface tension effects may be ignored, simplifying the task of extracting gas diffusivity values from the measurements. If, in addition, the bubble rise velocity is very small (or very large) the ease of obtaining physical property data is enhanced. Illustrations are given for typical cases.

Weinberg, Michael C.↗

Bubble behavior in molten glass in a temperature gradient

Gas bubble motion in a temperature gradient was observed in a sodium borate melt in a reduced gravity rocket experiment under the NASA SPAR program. Large bubbles tended to move faster than smaller ones, as predicted by theory. When the bubbles contacted a heated platinum strip, motion virtually ceased because the melt only imperfectly wets platinum. In some cases bubble diameter increased noticeably with time.

Meyyappan, M.↗

Experimental observation of the thermocapillary driven motion of bubbles in a molten glass under low gravity conditions

An experiment was carried out on board a Space Processing Applications Rocket with the aim of demonstrating bubble migration in molten glass due to a temperature gradient under low gravity conditions. During the flight, a sample of a sodium borate melt with a specific bubble array, contained in a platinum/fused silica cell, was subjected to a well defined temperature gradient for more than 4 minutes. Photographs taken at one second intervals during the experiment clearly show that the bubbles move toward the hot spot on the platinum heater strip. This result is consistent with the predictions of the theory of thermocapillary driven bubble motion.

Smith, H. D.↗

Glass Research

Research efforts span three general areas of glass science: glass refining, gel-derived glasses, and nucleation and crystallization of glasses. Gas bubbles which are present in a glass product are defects which may render the glass totally useless for the end application. For example, optical glasses, laser host glasses, and a variety of other specialty glasses must be prepared virtually defect free to be employable. Since a major mechanism of bubble removal, buoyant rise, is virtually inoperative in microgravity, glass fining will be especially difficult in space. On the other hand, the suppression of buoyant rise and the ability to perform containerless melting experiments in space allows the opportunity to carry out several unique bubble experiments in space. Gas bubble dissolution studies may be performed at elevated temperatures for large bubbles with negligible bubble motion. Also, bubble nucleation studies may be performed without the disturbing feature of heterogeneous bubble nucleation at the platinum walls. Ground based research efforts are being performed in support of these potential flight experiments.

Weinberg, M. C.↗

Method of forming frozen spheres in a force-free drop tower

Hollow glass spheres are shaped by the effects of surface tension acting on bubbles of glass in its molten state. A downwardly flowing stream of air accelerated at a one-G rate of acceleration is established through a drop bubbles on molten glass are introduced into the stream of air and frozen and as they are accelerated at a one-G rate of acceleration.

Kendall, J. M., Jr.↗

Fluoride glass: Crystallization, surface tension

Fluoride glass was levitated acoustically in the ACES apparatus on STS-11, and the recovered sample had a different microstructure from samples cooled in a container. Further experiments on levitated samples of fluoride glass are proposed. These include nucleation, crystallization, melting observations, measurement of surface tension of molten glass, and observation of bubbles in the glass. Ground experiments are required on sample preparation, outgassing, and surface reactions. The results should help in the development and evaluation of containerless processing, especially of glass, in the development of a contaminent-free method of measuring surface tensions of melts, in extending knowledge of gas and bubble behavior in fluoride glasses, and in increasing insight into the processing and properties of fluoride glasses.

Doremus, R. H.↗

Compositional Variation Tests on DuraMelter 100 with LAW Sub-Envelope A1 Feed (LAWA44 Glass) in Support of the LAW Pilot Melter, VSL-02R62N0-4, Rev. 0 (Nov 2002)

The two tests described in this report utilized blended feed (glass formers plus waste simulant) prepared by Optima Chemicals according to VSL specifications generating about 1. 7 metric tons of glass. Sugar was added (at VSL) to the nominal feed at a "sugar ratio" of 0.5 for each of the two variation tests1; however, since the sugar addition is assumed to be "blind" to the variations, the actual sugar ratios were 0.57 and 0.44. The DMl00-WV melter was used in order to provide a direct comparison with the LAW tests previously conducted on the same melter. Two 100-hour melter tests were conducted: one with a 15% deficiency in simulant and one with 15% excess in simulant. Key operating parameters including cold cap coverage, feed rate, and glass pool temperature were held constant to investigate the effects of the glass compositional changes on processing characteristics (including salt formation) and the product glass. The bubbling rate was adjusted to provide the desired glass production rate with a near complete cold cap (90-100% of melt surface covered with feed). Quantitative measurements of glass production rates, melter operating conditions (temperatures, pressures, power, flows, etc.), and off-gas characteristics (NOx, SO 2, CO, particulate load and composition, and acid gases) were made for each test.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Thermal Gradient Fining of Glass

Molten glass fined (cleared of bubbles) by heating with suitable temperature gradient, according to preliminary experiments. Temperature gradient produces force on gas bubbles trapped in molten glass pushing bubbles to higher temperature region where they are collected. Concept demonstrated in experiments on Earth and on rocket.

Wilcox, W.↗

Bubble Distribution in Fused Obsidian and Slide Glass: Research Report - 12

In this report we obtain further data about the distri­bution of bubbles in glass. It gives the results obtained from the microscopic study of obsidian samples heated with an oxyacetylene torch and from powdered microscopic slide glass re-fused in an electric oven. This report continues our earlier study of the distributions: Badri Aghassi, 1961, B.U. Tektite Project, Research Report No. 11.

Aghassi, Badri↗

Materials processing in space; Proceedings of the Special Conference, Cincinnati, OH, May 4, 5, 1982

An international review of materials processing in space is provided, taking into account the NASA materials processing in space program, European activities in the field of microgravity research, and Japanese material processing tests in space. The subjects considered are related to materials processing in a microgravity environment, industrial and university applications and involvement, and challenges and prospectives of microgravity research in space. Attention is given to a review of the containerless processing technologies and facilities, glass research in space, bubble behavior in molten glass in a temperature gradient, semiconductor crystal growth and segregation problems on earth and space, seeded crystal growth of pseudobinary systems with large liquidus-solidus separation, avenues and incentives for commercial use of a low-gravity environment, and the Universities Space Research Association and its role in the materials processing in space program.

Dunbar, B. J.↗

Ten past and ten future GAS/MAUS-payloads

MAUS (materials science autonomous experiments) is one out of a series of flight opportunities which the Space Program of West Germany offers to scientists from the disciplines of materials research and processing for performing materials science investigations under microgravity conditions. Up to now, ten MAUS experiments were flown which were dealing with the following scientific topics: decomposition of binary alloys with miscibility gap in the liquid state, interaction of a solidification front with dispersed particles, critical Marangoni number, investigation of the magnetic compound MnBi, shrinkage of gas bubbles in glass melts and slip casting. The ten future experiments are partly reflights with modification of the scientific objectives as well as new experiments in the fields of chemical reactions, heat transfer, glass technology and Ostwald ripening. Looking to ten flown payloads, the peculiarities of instrument technology in GAS-cans and its evolution is discussed with emphasis on structure, electronics and thermal design. A typical modern payload using 100 percent of the resource is presented.

Staniek, S.↗

Future MAUS payload and the TWIN-MAUS configuration

The German MAUS project (materials science autonomous experiments in weightlessness) was initiated in 1979 for optimum utilization of NASA's Get Away Special (GAS) program. The standard MAUS system was developed to meet GAS requirements and can accommodate a wide variety of GAS-type experiments. The system offers a range of services to experimenters within the framework of standardized interfaces. Four MAUS payloads being prepared for future space shuttle flight opportunities are described. The experiments include critical Marangoni convection, oscillatory Marangoni convection, pool boiling, and gas bubbles in glass melts. Scientific objectives as well as equipment hardware are presented together with recent improvements to the MAUS standard system, e.g., a new experiment control and data management unit and a semiconductor memory. A promising means of increasing resources in the field of GAS experiments is the interconnection of GAS containers. This important feature has been studied to meet the challenge of future advanced payloads. In the TWIN-MAUS configuration, electrical power and data will be transferred between two containers mounted adjacent to each other.

Staniek, S.↗

Effect of cold-cap-bottom shear stress on primary foam stability

Here, we analyze the heat transfer between the melt pool and the layer of reacting materials called cold cap, which is the determining factor for the glass production rate in Joule-heated air-bubbled nuclear waste glass melters. We consider the effects of bubbling rate, melt viscosity, melt thermal conductivity, conversion kinetics, and shear rate at the cold-cap bottom, and develop simple relationships for the cold-cap bottom temperature and glass production rate. We show that the melt convection enhances the heat transfer to the cold cap by suppressing the thermal boundary layer and primary foam, while the conversion kinetics opposes these effects. Additionally, we mention how dissolving silica particles affects the primary foam stability and discuss the limitations of the presented approach for vigorously foaming feeds.

36 MATERIALS SCIENCE↗

Velocity of a freely rising gas bubble in a soda-lime silicate glass melt

A comparison is conducted between measured velocities for the buoyant rise of single bubbles of varying size and composition, in a soda-lime silicate glass melt, with the steady state velocities predicted by the Stokes and Hadamard-Rybczynski formulas. In all cases, the data are noted to fit the Hadamard-Rybczynski expression for steady state rise speed considerably better than the Stokes formula.

Hornyak, E. J.↗

Preliminary study of the effects of a reversible chemical reaction on gas bubble dissolution

A preliminary investigation is carried out of the effects of a reversible chemical reaction on the dissolution of an isolated, stationary gas bubble in a glass melt. The exact governing equations for the model system are formulated and analyzed. The approximate quasi-steady-state version of these equations is solved analytically, and a calculation is made of bubble dissolution rates. The results are then compared with numerical solutions obtained from the finite difference form of the exact governing equations. It is pointed out that in the microgravity condition of space, the buoyant rise of a gas bubble in a glass melt will be negligible on the time scale of most experiments. For this reason, a determination of the behavior of a stationary gas bubble in a melt is relevant for an understanding of glass refining in space.

Weinberg, M. C.↗