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Joule-Thomson Cryogenic Nitrogen Orifice Flows

The Joule-Thomson Effect involves the expansion of a fluid through a throttling device, often a simple orifice, resulting in a change in the fluid's temperature. It has been leveraged in the design and analysis of Thermodynamic Vent Systems and integrated into injector designs for cryogenic no-vent fill tank-to-tank transfer testing. There is a scarcity of comprehensive data available to model the phenomenon effectively using tools such as GFSSP for cryogenic nitrogen flows. This experiment aims to model the Joule-Thomson effect of liquid nitrogen through seven traditionally manufactured, sharp-edged orifices manufactured by O’Keefe and three additively manufactured (AM) orifices manufactured by Cumberland Additive. The traditional orifice sizes were 0.016, 0.02, 0.024, 0.032, 0.037, and 0.04 inch in diameter. The three additive orifices had diameters with target/nominal sizes equal to the 0.016, 0.024, and 0.04 inch O’Keefe orifices. However, the actual diameters of the AM orifices were found to be 0.014, 0.024, and 0.035 inches due to additive manufacturing restrictions. Water was flowed through the orifices to verify that their flow coefficients matched published values and to establish flow coefficients for the AM orifices. Liquid nitrogen was flowed through the orifices in a separate test apparatus. The liquid nitrogen started as a subcooled liquid upstream of the orifice and transitioned into a two-phase gas-liquid mixture after passing through each orifice. The upstream pressure was set to 29 psia, 34 psia, 39 psia, and/or 42 psia or 44 psia. The pressure, temperature, and flow rate were measured upstream and downstream of the orifice for three trials at each set point. The average volumetric flow rate and Joule-Thomson Coefficients were calculated from this data. The AM orifices and traditionally manufactured orifices displayed similar results. This data will refine the dataset GFSSP uses to model the J-T Effect more accurately.

Joule-Thomson↗
NASA NTRS1975

Pressure distribution in a converging-diverging nozzle during two-phase choked flow of subcooled nitrogen

Choked flow rates and axial pressure distributions were measured for subcooled nitrogen in a converging-diverging nozzle with a constant area section in the throat region. Stagnation pressures ranged from slightly above saturation to twice the thermodynamic critical pressure. Stagnation temperatures ranged from 0.75 to 1.03 times the thermodynamic critical temperature. The choking plane appears to be at the divergence end of the constant area throat section. At high stagnation pressures the fluid appears to stay liquid well into the constant area throat region; however, at near saturation stagnation pressures it appears that vaporization occurs at or before the entrance to the constant area throat region. The throat-to-stagnation pressure ratio data exhibits an anomalous flat region. This anomaly appears to be fundamentally related to the two-phase process and not merely to the present specific nozzle geometry. The fluid appears to be metastably all liquid below the saturation pressure. The data are compared to various flow models. No model adequately describes the whole range of the experiment.

Simoneau, R. J.↗
NASA NTRS1975

Pressure distribution in a converging-diverging nozzle during two-phase choked flow of subcooled nitrogen

Choked flow rates and axial pressure distributions were measured for subcooled nitrogen in a converging-diverging nozzle with a constant area section in the throat region. Stagnation pressures ranged from slightly above saturation to twice the thermodynamic critical pressure. Stagnation temperatures ranged from 0.75 to 1.03 times the thermodynamic critical temperature. The choking plane is at the divergence end of the constant area throat section. At high stagnation pressures the fluid stays liquid well into the constant area throat region; at near saturation stagnation pressures it appears that vaporization occurs at or before the entrance to the constant area throat region. The throat-to-stagnation pressure ratio data exhibits an anomalous flat region, and this anomaly is related to the two-phase process. The fluid is metastably all liquid below the saturation pressure.

Simoneau, R. J.↗
NASA NTRS1994

Apparatus Regulates Temperature Between -170 And 100 Degrees C

Temperature-control apparatus mixes pulses of liquid nitrogen into smoothly flowing nitrogen gas to produce flow of nitrogen gas at controlled low temperature. Mixing chamber provides turbulence, thermal mass, and thermal conductance to promote thermal and mechanical mixing of liquid and gaseous flows and thereby suppresses large transient deviations from set-point temperature.

Johnson, Kenneth R.↗
NASA NTRS1991

Numerical and experimental investigations of rarefied nozzle and plume flows of nitrogen

Numerical and experimental investigations are performed for the rarefied flow of nitrogen through a small nozzle which is expanded into near-vacuum conditions. Two different numerical studies are undertaken: the first employs a continuum approach in solving the Navier-Stokes equations, and the second employs a particle approach through use of the direct simulation Monte Carlo method (DSMC). The experimental investigation concerns the measurement of pressure, using a Pitot tube, in the nozzle exit plane and near-field of the plume. Comparison of the experimental and numerical data at the nozzle exit reveals that the DSMC technique provides the more accurate description of the expanding flow. It is discovered that the DSMC solutions are quite sensitive to the model employed to simulate the interaction between the gas and the nozzle wall surface. It is concluded that the simplistic fully diffuse model is quite satisfactory for the present application.

Boyd, Iain D.↗
NASA NTRS1986

Measuring Heat-Exchanger Water Leakage

Water leakage in heat exchanger measured directly with help of electroytic hygrometer. In new technique, flow of nitrogen gas set up in one loop of heat exchanger. Other loop filled with water under pressure. Water concentration produced by leakage of water into nitrogen flow measured by hygrometer. New measurement method determines water concentrations up to 2,000 parts per million with accuracy of +/- 5 percent.

Zampiceni, J.↗
NASA NTRS1998

Flow Characteristics of UHV Nitrogen Arcjet

Flow characteristics in the nozzle of a nitrogen arcjet have been simulated by a model. Electrons, ions, and neutral atoms and molecules are represented as separate species. Dissociation, ionization, and recombination are treated as separate reactions. Thermal non-equilibrium is represented by a two-temperature model. Energy input to plasma from the arc is modeled as a source determined by local current and electrical conductivity. Momentum and energy losses and recombinations at the nozzle wall are included as source/sink determined by fluxes to the wall. The results show essentially frozen gas-phase reactions and thermal nonequilibrium due to Joule heating of electrons and in the expansion part of the nozzle. Wall interactions have strong effects on the results, indicating that they play important roles in the flow due to very high surface area relative to the volume of the plasma. For example, plasma velocity decreases from 6000 m per s without wall interactions to 3000 m per s with modest amount of wall interactions. These results also show reasonable agreement with optical emission measurements, which confirms that the arcjet plasma is far from LTE. The spectra suggest nitrogen dissociation levels of 0.3% - 9%, depending on nitrogen flow rate and arc plasma current, which also determine the relative amounts of excited atomic and molecular nitrogen. Langmuir probe studies of the source show that electron and ion fluxes increase with increasing power, and that the ion energy distribution shifts to lower energies. Typical ion fluxes were on the order of 4E-9 A/cm**2 with a maximum ion kinetic energy of 3.5eV. The median electron energy was 1eV, with a maximum of less than 4eV.

Chang, C. H.↗
NASA NTRS1983

Supersonic-nitrogen flow-field measurements with the resonant Doppler velocimeter

The application of the resonant Doppler velocimeter (RDV) for obtaining the mean velocity, temperature, and pressure measurements and flow-field visualization in a supersonic free nitrogen jet is reported. This method utilizes laser-induced fluorescence to determine the spectral absorption of an atomic or molecular species seeded into the flow. A narrow linewidth tunable laser is directed into the flow and the total fluorescence from any point is obtained as the laser is tuned. The velocity of the flow is obtained from the Doppler shifted absorption frequency, and the temperature and pressure of the gas are determined from line broadening measurements. Results are presented for the use of this technique to determine the velocity, temperature, and pressure of the flow of sodium atoms seeded into a supersonic nitrogen jet. It is concluded that the visible signal is sufficiently intense for spatially resolved flow visualization purposes.

Cheng, S.↗
NASA NTRS1961

Effect of Surface Preparation and Gas Flow on Nitrogen Atom Surface Recombination

The effects of surface preparation and gas flow on the recombination of nitrogen atoms at copper and platinum surfaces were determined. Atoms were generated by an electrodeless 2450-megacycle-per-second discharge, and their concentration was measured by gas-phase titration with nitric oxide. Test surfaces were either vacuum-evaporated films or spheres machined from bulk metal and cemented around small glass-bead thermistors. Heat released by recombination was measured as the difference in electrical energy required to maintain a given thermistor temperature with and without a catalytic surface exposed. Recombination coefficients measured at flow velocities of 1120, 1790, 2250, and 3460 centimeters per second and at pressures of 0.42 and 0.59 millimeter of mercury showed that flow conditions had no effect. The results were also independent of atom concentration. A rough indication of the temperature dependence was obtained; it was greater for copper than for platinum. Platinum films deposited on platinum or on glass had the same activity - about 3 percent of the atoms impinging recombined. With copper, however, the glass substrate greatly reduced the percent of atoms recombining over that of a bulk copper substrate where 4 percent of the impinging atoms recombined. This effect could be overcome by depositing a second film on top of the first. Bulk metal samples were subjected to various surface treatments including polishing, degreasing with a chlorinated hydrocarbon, washing with nitric acid, and rinsing with water. Polished, degreased platinum had low activity compared to an evaporated film, but nitric acid treatment made it equivalent. Polished, degreased copper was only slightly less active than a copper film; nitric acid etching decreased the activity still further, probably by preferentially exposing facets of low catalytic efficiency.

Prok, George M.↗
NASA NTRS1981

Simulation of ideal-gas flow by nitrogen and other selected gases at cryogenic temperatures

The real gas behavior of nitrogen, the gas normally used in transonic cryogenic tunnels, is reported for the following flow processes: isentropic expansion, normal shocks, boundary layers, and interactions between shock waves and boundary layers. The only difference in predicted pressure ratio between nitrogen and an ideal gas which may limit the minimum operating temperature of transonic cryogenic wind tunnels occur at total pressures approaching 9 atm and total temperatures 10 K below the corresponding saturation temperature. These pressure differences approach 1 percent for both isentropic expansions and normal shocks. Alternative cryogenic test gases were also analyzed. Differences between air and an ideal diatomic gas are similar in magnitude to those for nitrogen and should present no difficulty. However, differences for helium and hydrogen are over an order of magnitude greater than those for nitrogen or air. It is concluded that helium and cryogenic hydrogen would not approximate the compressible flow of an ideal diatomic gas.

Hall, R. M.↗
NASA NTRS1991

A fine-wire thermocouple probe for measurement of stagnation temperatures in real gas hypersonic flows of nitrogen

A fine-wire thermocouple probe was used to determine freestream stagnation temperatures in hypersonic flows. Data were gathered in a N2 blowdown wind tunnel with runtimes of 1-5 s. Tests were made at supply pressures between 30 and 1400 atm and supply temperatures between 700 and 1900 K, with Mach numbers of 14 to 16. An iterative procedure requiring thermocouple data, pilot pressure measurements, and supply conditions was used to determine test cell stagnation temperatures. Probe conduction and radiation losses, as well as real gas behavior of N2, were accounted for during analysis. Temperature measurement error was found to be 5 to 10 percent. A correlation was drawn between thermocouple diameter Reynolds number and temperature recovery ratio. Transient probe behavior was studied and was found to be adequate in temperature gradients up to 1000 K/s.

Hollis, Brian R.↗
NASA NTRS2023

Coupled Fluid Dynamics and Material Response Simulations for Nitrogen High Enthalpy Flows

The study focuses on the interaction of nitrogen flows with thermal protection systems during atmospheric re-entry for NASA flight missions. The Ares multiphysics coupling tool is employed to investigate the coupling between the fluid (US3D) and material response (Icarus) solvers using various modeling approaches. These approaches include the equilibrium thin-film coefficients approach, a weakly coupled approach with temperature coupling, and an approach considering the full chemical composition of the surface and the transfer of pyrolysis gases. The objective is to understand and accurately represent the mechanisms of nitrogen interaction with the surface, such as nitridation and catalytic recombination. The study aims to assess the accuracy of the different approaches by comparing them to experimental results obtained from NASA arc-jet facilities. By addressing these challenges and improving the understanding of nitrogen-surface interactions, it is expected to enhance the design and performance analysis of thermal protection systems for future missions.

Ablation↗
NASA NTRS1992

Experimental and numerical investigations of low-density nozzle and plume flows of nitrogen

New experimental data are used to show that the direct simulation Monte Carlo (DSMC) method provides an accurate description of a low-density flow in the nozzle and the near-field expansion of a small rocket for two slightly different experimental configurations. These results verify the DSMC method in an expansion flow for the first time. From a number of different gas/surface interaction models, it is found that fully diffuse reflection gives the best agreement with experiment.

Boyd, Iain D.↗
NASA NTRS1990

Qualitative investigation of cryogenic fluid injection into a supersonic flow field

The behavior of liquid nitrogen injected into a supersonic nitrogen flow field was investigated using an experimental apparatus in which a Mach 2.7 2D gas nitrogen tunnel is coupled with a high-pressure cryogenic source. Observations were monitored and recorded via a video camera and a motion picture camera. It was found that the penetration of a supersonic flow field by injection of liquid nitrogen is strongly dependent on the flow Mach number, the cryogen injection pressure (Pi/Pc), the injector configuration, and the cryogen temperature. For a 2D gaseous N2, Mach 2.7 tunnel, with cryogen injection Pi/Pc approaching 2, the injected fluid penetration for the 1/8-in. injection port approached one half of the tunnel width at 90-deg injection, and one fourth of the tunnel width at 20-deg injection.

Hendricks, R. C.↗