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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Measuring 3D Profilometry of SAVY-4000 Nuclear Material Storage Containers: Novacam TubeInspect Capabilities Report

The SAVY-4000 container series is a general-purpose interim storage container for nuclear materials, developed and maintained by Los Alamos National Laboratory (LANL). It is the first vented, general-use nuclear material container to be demonstrated as meeting the requirements outlined in DOE M 441.1-1, the Nuclear Material Packaging Manual. Due to the challenging radiation, thermal, and corrosive storage conditions that the SAVY containers must endure, continuous surveillance techniques are employed to ensure the containers meet all safety standards and specifications. These inspections are typically performed by human operators, who check for issues such as corrosion, O-ring deterioration, corrosion, filter integrity, and potential manufacturing defects. However, human inspections alone are not sufficient, and automated inspection technologies, such as the ATIS system, as well as other automated systems are also utilized. The MicroCam TubeInspect, developed by Novacam Technologies Inc., is designed to address the challenges of understanding how manufacturing variations in the SAVY-4000 container series may affect performance. It is a 3D profilometry measurement system that enables detailed analysis of surface features, including defects, surface roughness, and manufacturing variations. This advanced tool significantly enhances rapid surveillance techniques for both pristine and used containers. In this study, container properties such as surface roughness, thickness, and geometric attributes like circularity are measured for SAVY-4000 containers. Artificially corroded or dented containers are examined to demonstrate the MicroCam's ability to quantify defects. A sensitivity analysis is also conducted, comparing the MicroCam results to those obtained using more precise instruments such as confocal microscopy. This comparison aims to provide valuable insights into container quality, durability, and potential improvements in manufacturing processes.

42 ENGINEERING↗
DOE OSTI2025

Polymers used in 4 mm PV Connectors [Slides]

Polymer cracks are not a new problem in the PV industry. However, the suddenness and severity of the cracking connector model is new and concerning. Some sites are experiencing wide-spread cracking of a specific connector model. The preliminary investigation results are (1) there are potential clearance issues with the O-ring, leading to high mechanical stress; (2) potential use of lubrication yields polymer embrittlement; and (3) clear mechanical or chemical differences between the affected model and other PPE-based models using FTIR and tensile testing could not be demonstrated.

36 MATERIALS SCIENCE↗
NASA NTRS1964

Vented piston seal prevents fluid leakage between two chambers

To prevent fluid leakage around piston seals separating two fluids under differential pressure, a venting system has been devised. Two methods may be used for venting seals through internal passages to an external low-pressure area, O-ring or split-ring seals.

Mac Glashan, W. F.↗
NASA NTRS1964

Self sealing disconnect for tubing forms metal seal after breakaway

Disconnect fittings form a positive metal seal when the fill tube pulls against a metal sleeve when disconnected by force. A specially designed sleeve surrounds the fill tube. O-rings in the shoulder of the sleeve and near the outer end of the fill tube seal against leakage.

Gernandt, H. H.↗
NASA NTRS1963

Feasibility of liquid-metal vacuum seals

A basic component of any ultrahigh-vacuum system is a seal capable of isolating a test chamber from its higher pressure surroundings. Two of the most common vacuum seals now in use are the elastomer O-ring seal and the metallic shear seal. The former has the problem of outgassing and gas permeation; the latter requires a large force per unit seal-length to maintain the sealing action. The search for a seal which would provide minimal virtual and real leak rates in a chamber, without requiring a large force to consummate the seal, led to investigation of a liquid-metal seal.

SEALANT↗
NASA NTRS1966

Rubber-coated bellows improves vibration damping in vacuum lines

Compact-vibration damping systems, consisting of rubber-coated metal bellows with a sliding O-ring connector, are used in vacuum lines. The device presents a metallic surface to the vacuum system and combines flexibility with the necessary stiffness. It protects against physical damage, reduces fatigue failure, and provides easy mating of nonparallel lines.

Hegland, D. E.↗
NASA NTRS1966

Large diameter metal ring seal prevents gas leakage at 5000 psi

Large metal ring seal prevents gas leakage in hydrogen, helium, or nitrogen storage bottles at pressures up to 5,000 psi. The grooved ring seal which contains elastomer O-rings is installed between the mating faces of the access cover and the storage bottle.

Middelkoop, J. H.↗
NASA NTRS1966

Miniature valve accurately controls small volume fluid flow

Hydraulic or pneumatic actuated valve accurately controls small volume flow of liquids or gases by expanding or relaxing an O-ring within an annular flow space. In one application, 2 such valves were used to accurately meter small volumes of helium under a pressure of 1000 psi.

Grunwald, A.↗
NASA NTRS1965

An evaluation of a quick release fluid coupling having identical mating halves

A new quick disconnect fluid coupling features identical halves that provide male/female mating. Advantages are reduction of inventory and renewal of defective seals without installing new ones. Two designs were evaluated: A hermaphroditic connector (coupling half converts from one sex to another), and a nonconvertible coupling using a face or but type coupling- to-coupling seal. The hermaphroditic coupling was found superior. Advantages are (1) fewer seals used, reducing leakage, and (2) defective seals quickly replaced by simply converting both halves from one sex to another. Seals are standard O-rings and protected against contamination. The contributing factors to a low manufacturing cost are the shutoff valve and latching method.

Coupling↗
NASA NTRS1967

Feed-through connector couples RF power into vacuum chamber

Feed-through device connects RF power to an RF coil in a vacuum chamber. The coil and leads are water cooled and vacuum tight seals are provided at the junctions. The device incorporates silver soldered copper tubes, polytetrafluoroethylene electrical insulators, and O-ring vacuum seals.

Grandy, G. L.↗
NASA NTRS1970

Umbilical disconnect actuator

Contamination of sensitive equipment when squibs are fired is prevented by O-rings which retain the debris of squib discharge within the disconnect device.

Davis, D. P.↗
NASA NTRS1970

Bidirectional flow meter

Device provides wide variety of flow metering on a volume demand basis, in either of two directions. Flow is controlled by number, locations, and sizes of orifices and O-rings. Device is useful in pneumatic or hydraulic systems where valve sequence and timing functions vary from point to point.

Sutton, R. F.↗
NASA NTRS1972

Improved elastomer for use with oxygen difluoride

Method improves resistance of CIS-1,4-poly(butadiene) elastomers to attack by oxygen difluoride at low temperatures by replacing silica reinforcement with less reactive substances. Improved elastomeric compound is utilized in bladders, diaphragms, valves, O-rings and seals.

Martin, J. W.↗
NASA NTRS1973

Viking orbiter 1975 articulation control actuators

The articulation subsystem actuators were rigorously tested in severe environments. They were operated through temperature ranges from -73 C to +121 C. In each case the temperature rate of change was at maximum. The actuator under test at room temperature was put into a pre-chilled or preheated chamber. Satisfactory performance was obtained throughout this full temperature range and under the temperature shock conditions above. However, at temperatures below -78 C some leakage was experienced through the O-ring seal around the shaft. The actuators were subjected to severe vibration and 500 g shock test with a time duration of 0.0007 seconds. The scan actuator was life tested by operating it from stop to stop through 2,000 cycles with 20,000 start-stop procedures randomly distributed through the 2,000 cycles.

Perkins, G. S.↗