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Levels of contamination in fluid systems can be determined by a definition of a particle by a mathematical model, a method for calculating the tolerance limits of contamination, and an estimation of the probability that the contamination on the surface will migrate with the fluid in the system.
Of particular concern to the astronomical community is the effect of Shuttle Transportation System induced contamination in the form of individual particles and general background on astronomical experiments. In an effort to investigate this problem, two camera/photometers in the Induced Environment Contamination Monitor (IECM) will be used to determine the size and velocity distribution of contaminant particles, their origin, and the extent of sunlit background brightness resulting from spacecraft contamination. The cameras will operate synchronously as a stereo pair to make continuous photographic measurements throughout the missions.
Surface scattering measurement techniques can be adopted for use in spacecraft contamination control programs. A witness mirror measurement program was developed and implemented for the NASA Cosmic Background Explorer (COBE) spacecraft. Scattering measurements were obtained before and after a qualification level vibration test for several COBE prototype instruments. The measurements indicate that a significant amount of particle redistribution occurred during the vibration test. The methodology used and the results obtained from this monitoring program are discussed.
Some recent images taken by the white light coronagraph telescope aboard the Solar Maximum Mission (SMM) observatory show bright streaks that are apparently caused by particles associated with the spacecraft. In this report we describe these observations, and we analyze the times of their occurrence. We demonstrate that the sightings occur most often near SMM's orbital dawn, and we speculate that thermal shock is the mechanism that produces the particles. Although these sightings have not seriously affected the coronagraph's scientific operations, the unexpected passage of bright material through the field of view of sensitive spaceborne telescopes can lead to data loss or, in some cases, serious detector damage. The topic of space debris has become a significant concern for designers of both manned and unmanned orbiting platforms. The returned samples from the SMM spacecraft and the observations reported here provide a baseline of experience for future orbital platforms that plan long duration missions.
Debris particles extracted from a small sampling region on the leading edge of the Long Duration Exposure Facility (LDEF) spacecraft have been examined by analytical transmission electron microscopy and the elemental frequency observed by energy-dispersive X-ray spectrometry and compared with upper atmosphere (Earth) particle elemental frequency and the average elemental compositions of interplanetary dust particles. A much broader elemental distribution was observed for the exposed spacecraft surface debris milieu. Numerous metal microfragment analyses, particularly aluminum and stainless steel, were compared with scanning electron microscope observations-of impact crater features, and the corresponding elemental spectra on selected LDEF aluminium tray clamps and stainless steel bolts. The compositions and melt features for these impact craters and ejecta have been shown to be consistent with microcrystalline debris fragments in the case of aluminum, and these observations suggest an ever changing debris milieu on exposed surfaces for space craft and space system materials.
The cleanliness of optical surfaces is recognized as an industry-wide concern for the performance of optical devices such as mirrors and telescopes, microscopes and lenses, lasers and interferometers, and prisms and optical filters. However, no standard has been established for optical cleaning and there is no standard definition of a 'clean' optical element. This study evaluates the effectiveness of commonly used optical cleaning techniques based on wafer configuration, contamination levels, and the number and size of removed particles. It is concluded that cleaning method and exposure time play a significant factor in obtaining a high removal percentage. The detergent bath and solvent rinse method displayed an increase in effective removal percentage as the contamination exposure increased. Likewise, CO2 snow cleaning showed a relatively consistent cleaning effectiveness. The results can help ensure mission success to flight projects developed for the NASA Origins Program. Advantages and disadvantages of each of the optical cleaning methods are described.
The Genesis mission collected solar wind and brought it back to Earth in order to provide precise knowledge of solar isotopic and elemental compositions. The ions in the solar wind stop in the collectors at depths on the order of 10 to a few hundred nanometers. This shallow implantation layer is critical for scientific analysis of the composition of the solar wind and must be preserved throughout sample handling, cleaning, processing, distribution, preparation and analysis. We continue to work with the community of scientists analyzing Genesis samples using our unique laboratory facilities -- and, where needed, our unique cleaning techniques -- to significantly enhance the science return from the Genesis mission. This work is motivated by the need to understand the submicron contamination on the collectors in the Genesis payload as recovered from the crash site in the Utah desert, and -- perhaps more importantly -- how to remove it. We continue to evaluate the effectiveness of the wet-chemical "cleaning" steps used by various investigators, to enable them to design improved methods of stripping spacecraft and terrestrial contamination from surfaces while still leaving the solar-wind signal intact.
The recovered Genesis collector fragments are heavily contaminated with crash-derived particulate debris. However, megasonic treatment with ultra-pure-water (UPW; resistivity (is) greater than18 meg-ohm-cm) removes essentially all particulate contamination greater than 5 microns in size [e.g.1] and is thus of considerable importance. Optical imaging of Si sample 60336 revealed the presence of a large C-rich particle after UPW treatment that was not present prior to UPW. Such handling contamination is occasionally observed, but such contaminants are normally easily removed by UPW cleaning. The 60336 particle was exceptional in that, surprisingly, it was not removed by additional UPW or by hot xylene or by aqua regia treatment. It was eventually removed by treatment with NH3-H2O2. Our best interpretation of the origin of the 60336 particle was that it was adhesive from the Post-It notes used to stabilize samples for transport from Utah after the hard landing. It is possible that the insoluble nature of the 60336 particle comes from interaction of the Post-It adhesive with UPW. An occasional bit of Post-It adhesive is not a major concern, but C particulate contamination also occurs from the heat shield of the Sample Return Capsule (SRC) and this is mixed with inorganic contamination from the SRC and the Utah landing site. If UPW exposure also produced an insoluble residue from SRC C, this would be a major problem in chemical treatments to produce clean surfaces for analysis. This paper reports experiments to test whether particulate contamination was removed more easily if UPW treatment was not used.
Molecular and particulate contaminants generated from the operations of a propulsion system may impinge on spacecraft critical surfaces. Plume depositions or clouds may hinder the spacecraft and instruments from performing normal operations. Firing thrusters will generate both molecular and particulate contaminants. How to minimize the contamination impact from the plume becomes very critical for a successful mission. The resulting effect from either molecular or particulate contamination of the thruster firing is very distinct. This paper will discuss the interconnection between the functions of spacecraft contamination modeling and propulsion system implementation. The paper will address an innovative contamination engineering approach implemented from the spacecraft concept design, manufacturing, integration and test (I&T), launch, to on- orbit operations. This paper will also summarize the implementation on several successful missions. Despite other contamination sources, only molecular contamination will be considered here.
The influence of chemical and particulate contamination upon the reliability and service life of hybrid microelectronic systems is documented. Several coating systems used include the parylene and Dow Corning silicone (DC90-711). These passivating coatings have potential for decreasing the degradation caused by particulate contaminants in hybrid systems as well as the possible deleterious effect of trapping chemical contaminants which have long term degrading influences upon the performance of the system. The reliability of a representative hybrid microcircuit is enhanced by the coating process.
The Particulate Optical Test was designed to record and measure particulate contaminants on the Hubble Space Telescope primary mirror. The objective of the test was to quantify the primary mirror particulate contamination prior to launch. The test consists of taking dark-field photographs of the primary mirror from in front of the telescope's aperture door. These photographs are subsequently digitized and analyzed to produce the areal coverage estimates. The estimated particulate areal obscuration is approximately 1.0 percent of the primary mirror surface in the usable region. This level of contamination is within the budget value of 2.5 percent and indicates that there was little increase in particulate contamination during the HST assembly process or the acoustic test period.
A program to develop a new technology base for filtration equipment and comprehensive fluid particulate contamination management techniques was conducted. The study has application to the systems used in the space shuttle and space station projects. The scope of the program is as follows: (1) characterization and optimization of filtration devices, (2) characterization of contaminant generation and contaminant sensitivity at the component level, and (3) development of a comprehensive particulate contamination management plane for space shuttle fluid systems.
The problem of estimating the total ozone amount of an atmospheric column in the presence of stratospheric and tropospheric aerosols is studied by means of simulated spectral measurements for the five-wavelength Nimbus 4 BUV configuration and the six-wavelength Nimbus G TOMS configuration, and by analyzing such measurements with appropriate total ozone estimation procedures. The simulated spectral measurements were generated for forty different atmospheric models arrived at by varying the total ozone content and various aerosol parameters. A total of ten different values of the solar zenith angle and eight different values of the Lambert reflectivity of the underlying surface were used. It was found that the values of total ozone in an atmospheric column estimated by the five-wavelength procedure can be in error by about + or -2% as a result of particulate contamination encountered in the terrestrial atmosphere under average conditions. Errors due to tropospheric particulate contamination can be reduced significantly by taking appropriate advantage of the additional spectral measurement offered by the Nimbus G TOMS instrument.
Review of the procedures and results of a program designed to remove the threat of sources of molecular and particulate contamination of critical optical, electrical, and mechanical elements in spacecraft. The results of recent contamination-probing thermal-vacuum tests indicate that some of the materials and practices commonly used to protect critical surfaces from molecular or particulate contamination can themselves represent significant threats. These contamination sources include clean-room and clean-tent materials, gloves, tissues, and covering or packaging materials. Mass and infrared spectral analyses of these materials and the environments and instruments exposed to them show that the contaminants are mostly plasticizers, slip or antistatic agents, and binders used in the manufacture of these products. Products of particular threat include vinyl gloves, boots, clean-tent walls, and some polyethylene sheets and bags. Techniques for reducing these threats are discussed.
Thermal control surfaces, solar arrays, and optical devices may be adversely affected by a small quantity of molecular and/or particulate contamination. What is rarely discussed is how one: (1) quantifies the level of contamination that must be maintained in order for the system to function properly, and (2) enforces contamination control to ensure compliance with requirements. This document is designed to address these specific issues and is intended to serve as a handbook on contamination control for the reader, illustrating process and methodology while providing direction to more detailed references when needed. The effects of molecular contamination on reflecting and transmitting surfaces are examined and quantified in accordance with MIL STD 1246C. The generation, transportation, and deposition of molecular contamination is reviewed and specific examples are worked to illustrate the process a design engineer can use to estimate end of life cleanliness levels required by solar arrays, thermal control surfaces, and optical surfaces. A similar process is used to describe the effect of particulate contamination as related to percent area coverage (PAC) and bi-directional reflectance distribution function (BRDF). Relationships between PAC and surface cleanliness, which include the effects of submicron sized particles, are developed and BRDF is related to specific sensor design parameters such as Point Source Transmittance (PST). The pros and cons of various methods of preventing, monitoring, and cleaning surfaces are examined and discussed.
Additional terms account for effects of particulate contamination. Semiempirical mathematical model of scattering of light from surface of mirror gives improved account of effects of particulate contamination. Models that treated only scattering by microscopic irregularities in surface gave bidirectional reflectance distribution functions differing from measured scattering intensities over some ranges of angles.
The determination of the cycle life is reported of the scal closure of a typical poppet-type shutoff valve in an uncontaminated GH2 environment and then compared this component performance with simulated operation with GN2 and LN2 containing controlled amounts of AL2O3 contaminant particles. The original valve design was tested for contamination damage tolerance characteristics under full-flow and cyclic-operating conditions, redesigned to improve the damage tolerance to contaminants, and then retested. The redesigned valve was found to have acceptable tolerance characteristics under all full-flow conditions and cyclic operation with small (25-75 microns) particulate contamination. The tolerance characteristics of the valve under cyclic conditions with large (75-250 microns) particulate contamination was improved but was not found to be completely satisfactory.
A model has been used to fit the bidirectional reflectance distribution function for a variety of samples with different angles of incidence and degrees of contamination and roughness by the proper adjustment of six parameters. Exponential and Gaussian composite surface height autocorrelation functions are used to simulate the data at the small and medium angles, and a perturbation of these functions with two additional parameters allows the fit of the upward and downward curve portions of the data at the large angles. Good agreement is found with previous results. The present approach is the same as the classical dispersion equation in treating the index of refraction of optical materials.