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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 397 records · Page 22

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NASA NTRS1984

Superfluid helium 2 liquid-vapor phase separation: Technology assessment

A literature survey of helium 2 liquid vapor phase separation is presented. Currently, two types of He 2 phase separators are being investigated: porous, sintered metal plugs and the active phase separator. The permeability K(P) shows consistency in porous plug geometric characterization. Both the heat and mass fluxes increase with K(P). Downstream pressure regulation to adjust for varying heat loads and both temperatures is possible. For large dynamic heat loads, the active phase separator shows a maximum heat rejection rate of up to 2 W and bath temperature stability of 0.1 mK. Porous plug phase separation performance should be investigated for application to SIRTF and, in particular, that plugs of from 10 to the minus ninth square centimeters to 10 to the minus eighth square centimeters in conjunction with downstream pressure regulation be studied.

Lee, J. M.↗

NASA NTRS1982

Results of variable enthalpy tests of CPR-488 TIP panels in MSFC Hot Gas Facility

Tests were conducted to determine the effects of variable enthalpy levels on CPR-488 foam performance and/or recession. Also to be determined was whether the BX-250 thickness indicator plugs (TIP) concept is feasible for measuring recession rates of CPR-488 foam during external tank flight. The tests determined that the TIP plug idea works. The accuracy of the indicated recession depth is approximately + or - 1.16 in. The BX-250 plugs with TiO2 work better than the regular BX-250 plugs. Also, there is an effect of enthalpy on CPR-488 foam performance.

Dean, W. G.↗

NASA NTRS1984

Infrared Astronomical Satellite (IRAS) superfluid helium tank temperature control

The infrared detectors on the Infrared Astronomical Satellite (IRAS), which was placed into a polar orbit in January 1983, are cooled to a temperature of less than 3 K by thermal coupling to the main cryogenic tank (MCT) containing superfluid helium. A porous plug built into the vent line entrance acts as a superfluid helium liquid/vapor separator in zero gravity. A description of the IRAS MCT flight porous plug is presented, and tests of the plug in situ are discussed, taking into account submerged plug tests, a restart test, and a cold vapor flow test. Aspects of flow rate determination in the case of an unavailability of flight flow rate data are also considered.

Petrac, D.↗

NASA NTRS1986

The application to airfoils of a technique for reducing orifice-induced pressure error at high Reynolds numbers

A wind tunnel investigation was conducted in the Langley 0.3-Meter Transonic Cryogenic Tunnel to study the effects of porous (sintered metal) plug orifices on orifice-induced static-pressure measurement error at high Reynolds numbers. A NACA airfoil was tested at Mach numbers from 0.60 to 0.80 and at Reynolds numbers from 6 x 1,000,000 to 40 x 1,000,000. Data are included which compare pressure measurements obtained from porous plug orifices and from conventional orifices with diameters of 0.025 cm (0.010 in.) and 0.102 cm (0.040 in.). The two dimensional airfoil code GRUMFOIL was used to calculate boundary layer displacement thickness. The response time and the downstream effect of the porous plug orifice were considered in this investigation. The results showed that the porous plug orifice could be a viable method of reducing pressure error. The data also showed that the pressure measurements obtained with a 0.102-cm-diameter orifice were very close to the measurements obtained with 0.025-cm-diameter orifice over such of the airfoil and that downstream of a shock the orifice size was not critical.

Plentovich, E. B.↗

NASA NTRS1985

Cryogenic insulation strength and bond tester

A method and apparatus for testing the tensile strength and bonding strength of sprayed-on foam insulation attached to metal cryogenic fuel tanks is described. A circular cutter is used to cut the insulation down to the surface of the metal tank to form plugs of the insulation for testing in situ on the tank. The apparatus comprises an electromechanical pulling device powered by a belt battery pack. The pulling device comprises a motor driving a mechanical pulling structure comprising a horizontal shaft connected to two bell cracks which are connected to a central member. When the lower end of member is attached to a fitting, which in turn is bonded to a plug, a pulling force is exerted on the plug sufficient to rupture it. The force necessary to rupture the plug or pull it loose is displayed as a digital read-out.

Schuerer, P. H.↗

NASA NTRS1984

Free jet feasibility study of a thermal acoustic shield concept for AST/VCE application-dual flow. Comprehensive data report. Volume 1: Test nozzles and acoustic data

Acoustic and diagnostic data that were obtained to determine the influence of selected geometric and aerodynamic flow variables of coannular nozzles with thermal acoustic shields are summarized in this comprehensive data report. A total of 136 static and simulated flight acoustic test points were conducted with 9 scale-model nozzles The tested nozzles included baseline (unshielded), 180 deg shielded, and 360 deg shielded dual flow coannular plug configurations. The baseline configurations include a high radius ratio unsuppressed coannular plug nozzle and a coanuular plug nozzle and a coannular plug nozzle with a 20-chute outer stream suppressor. The tests were conducted at nozzle temperatures and pressure typical of operating conditions of variable cycle engine.

Janardan, B. A.↗

NASA NTRS1985

The non-Newtonian heat and mass transport of He 2 in porous media used for vapor-liquid phase separation

This investigation of vapor-liquid phase separation (VLPS) of He 2 is related to long-term storage of cryogenic liquid. The VLPS system utilizes porous plugs in order to generate thermomechanical (thermo-osmotic) force which in turn prevents liquid from flowing out of the cryo-vessel (e.g., Infrared Astronomical Satellite). An apparatus was built and VLPS data were collected for a 2 and a 10 micrometer sintered stainless steel plug and a 5 to 15 micrometer sintered bronze plug. The VLPS data obtained at high temperature were in the nonlinear turbulent regime. At low temperature, the Stokes regime was approached. A turbulent flow model was developed, which provides a phenomenological description of the VLPS data. According to the model, most of the phase separation data are in the turbulent regime. The model is based on concepts of the Gorter-Mellink transport involving the mutual friction known from the zero net mass flow (ZNMF) studies. The latter had to be modified to obtain agreement with the present experimental VLPS evidence. In contrast to the well-known ZNMF mode, the VLPS results require a geometry dependent constant (Gorter-Mellink constant). A theoretical interpretation of the phenomenological equation for the VLPS data obtained, is based on modelling of the dynamics of quantized vortices proposed by Vinen. In extending Vinen's model to the VLPS transport of He 2 in porous media, a correlation between the K*(GM) and K(p) was obtained which permits an interpretation of the present findings. As K(p) is crucial, various methods were introduced to measure the permeability of the porous media at low temperatures. Good agreement was found between the room temperature and the low temperature K(p)-value of the plugs.

Yuan, S. W. K.↗

NASA NTRS1989

Handling and analysis of ices in cryostats and glove boxes in view of cometary samples

Comet nucleus sample return mission and other return missions from planets and satellites need equipment for handling and analysis of icy samples at low temperatures under vacuum or protective gas. Two methods are reported which were developed for analysis of small icy samples and which are modified for larger samples in cometary matter simulation experiments (KOSI). A conventional optical cryostat system was modified to allow for transport of samples at 5 K, ion beam irradiation, and measurement in an off-line optical spectrophotometer. The new system consists of a removable window plug containing nozzles for condensation of water and volatiles onto a cold finger. This plug can be removed in a vacuum system, changed against another plug (e.g., with other windows (IR, VIS, VUV) or other nozzles). While open, the samples can be treated under vacuum with cooling by manipulators (cut, removal, sample taking, irradiation with light, photons, or ions). After bringing the plug back, the samples can be moved to another site of analysis. For handling the 30 cm diameter mineral-ice samples from the KOSI experiments an 80x80x80 cm glove box made out of plexiglass was used. The samples were kept in a liquid nitrogen bath, which was filled from the outside. A stream a dry N2 and evaporating gas from the bath purified the glove box from impurity gases and, in particular, H2O, which otherwise would condense onto the samples.

Roessler, K.↗

NASA NTRS1992

Aerothermal test results from the second flight of the Pegasus booster

A survey of temperature, heat-flux, and pressure measurements was obtained at speeds through Mach 8.0 on the second flight of the Pegasus air-launched space booster system. All sensors were distributed on the wing-body fairing or fillet. Sensors included thin foil-gauge thermocouples installed near the surface within the thermal protection system. Thermocouples were also installed on the surface of nonablating plugs. The resulting temperature time history allowed derivation of convective heat flux. In addition, commercially available calorimeters were installed on the fillet at selected locations. Calorimeters exhibited a larger change in measured heat flux than collocated nonablating plugs in response to particular events. Similar proportional variations in heat flux across different regions of the fillet were detected by both the calorimeters and nonablating plugs. Pressure ports were installed on some nonablating plugs to explore the effects of port protrusion and high-frequency noise on pressure requirements. The effect of port protrusion on static-pressure measurements was found to decrease with increasing Mach number. High-frequency noise suppression was found to be desirable but not required on any future flight.

Noffz, Gregory K.↗

NASA NTRS1992

Thruster sealing system and apparatus

A thruster nozzle sealing system and apparatus is provided for protection of spacecraft thruster motors. The system includes a sealing plug, a sealing plug insertion tool, an outer cover, an outer cover attachment, and a ferry flight attachment. The sealing plug prevents moisture from entering the thruster engine so as to prevent valve failure. The attachments are interchangeably connectable with the sealing plug. The ferry flight attachment is used during air transportation of the spacecraft, and the outer cover attachment is used during storage and service of the spacecraft. The outer cover provides protection to the thruster nozzle from mechanical damage.

Svejkovsky, Paul A.↗

NASA NTRS1994

Two-Dimensional Scramjet Inlet Unstart Model: Wind-Tunnel Blockage and Actuation Systems Test

This supplement to NASA TM 109152 shows the Schlieren video (10 min. 52 sec., color, Beta and VHS) of the external flow field and a portion of the internal flow field of a two-dimensional scramjet inlet model in the NASA Langley 20-Inch Mach 6 Tunnel. The intent of the overall test program is to study (both experimentally and computationally) the dynamics of the inlet unstart; this (phase I) effort examines potential wind-tunnel blockage issues related to model sizing and the adequacy of the actuation systems in accomplishing the start and unstart. The model is equipped with both a moveable cowl and aft plug. Windows in the inlet sidewalls allow limited optical access to the internal shock structure. In the video, flow is from right to left, and the inlet is oriented inverted with respect to flight, i.e., with the cowl on top. The plug motion is obvious because the plug is visible in the aft window. The cowl motion, however, is not as obvious because the cowl is hidden from view by the inlet sidewall. The end of the cowl actuator arm, however, becomes visible above the inlet sidewalls between the windows when the cowl is up (see figure 1b of the primary document). The model is injected into the tunnel and observed though several actuation sequences with two plug configurations over a range of unit freestream Reynolds number at a nominal freestream Mach number of 6. The framing rate and shutter speed of the camera were too slow to fully capture the dynamics of the unstart but did prove sufficient to identify inlet start and unstart. This series of tests indicated that the model was appropriately sized for this facility and identified operability limits required first to allow the inlet to start and second to force the unstart.

Holland, Scott D.↗

NASA NTRS1997

Future Directions for Astronomical Image Display

In our "Future Directions for Astronomical Image Display" project, the Smithsonian Astrophysical Observatory (SAO) and the National Optical Astronomy Observatories (NOAO) will evolve our existing image display software into a fully extensible, cross-platform image display server that can run stand-alone or be integrated seamlessly into astronomical analysis systems. We will build a Plug-in Image Extension (PIE) server for astronomy, consisting of a modular image display engine that can be customized using "plug-in" technology. We will create plug-ins that reproduce all the current functionality of SAOtng. We also will devise a messaging system and a set of distributed, shared data objects to support integrating the PIE server into astronomical analysis systems. Finally, we will migrate our PIE server, plug-ins, and messaging software from Unix and the X Window System to a platform-independent architecture that utilizes cross-platform technology such as Tcl/Tk or Java.

Mandel, Eric↗

NASA NTRS1999

The Mars Development of a Micro-Isolation Valve

A feasibility investigation for a newly proposed microfabricated, normally-closed isolation valve was initiated. The micro-isolation valve is silicon based and relies on the principle of melting a silicon plug, opening an otherwise sealed flow passage. This valve may thus serve a similar role as a conventional pyrovalve and is intended for use in micropropulsion systems onboard future microspacecraft, having wet masses of no more than 10-20 kg, as well as in larger scale propulsion systems having only low flow rate requirements, such as ion propulsion or Hall thruster systems. Two key feasibility issues - melting of the plug and pressure handling capability - were addressed. Thermal finite element modeling showed that valves with plugs having widths between 10 and 50 gm have power requirements of only 10 . 30 Watts to open over a duration of 0.5 ms or less. Valve chips featuring 5 0 micron plugs were burst pressure tested and reached maximum pressure values o f 2900 psig (19.7 Mpa).

Mueller, Juergen↗

NASA NTRS2000

Friction Stir Weld Modeling at MSFC: Kinematics

A "merry-go-round" computation model makes it easier to visualize how tracer experiments of varied sorts (chemical, shot, wire) are consistent with a "moving plug model" of flow around the friction stir welding pin-tool. The moving plug model comprises a twofold flow: 1. a primary rotation of a plug of metal with the tool, which moves metal around the tool by wiping it on and off the plug, and 2. a secondary, relatively slow circulation induced by the threads on the tool resembling a circular vortex ring around the tool.

Nunes, Arthur C., Jr.↗

NASA NTRS1989

Explosive Joining

Laurence J. Bement of Langley Research Center invented a technique to permit metal joining operations under hazardous or inaccessible conditions. The process, which provides a joint with double the strength of the parent metal, involves the use of very small quantities of ribbon explosive to create hermetically sealed joints. When the metal plates are slammed together by the explosion's force, joining is accomplished. The collision causes a skin deep melt and ejection of oxide films on the surfaces, allowing a linkup of electrons that produce superstrong, uniform joints. The technique can be used to join metals that otherwise would not join and offers advantages over mechanical fasteners and adhesives. With Langley assistance, Demex International Ltd. refined and commercialized the technology. Applications include plugging leaking tubes in feedwater heaters. Demex produces the small plugs, associated sleeves and detonators. The technology allows faster plugging, reduces downtime, cuts plugging costs and increases reliability.

Source record↗

NASA NTRS2004

Verification of RSRM Nozzle Thermal Models With ETM-3 Aft Exit Cone In-depth Temperature Measurements

One of the goals of the Engineering Test Motor (ETM-3) static test was to verify analytical models through the use of instrumentation that provide real-time transient temperature response of ablating phenolic liners. Accurate measurement of in-depth temperature is critical for validating the analytical models and assessing design safety margins for nozzle insulation materials. Recent developments of in-depth thermocouple plugs have been made to more accurately measure temperature response of nozzle Liners. Thermocouple plugs were installed at two axial stations (four plugs circumferentially at each station) near the end of the ETM-3 nozzle aft exit cone to gather temperature histories during and after motor operation. The thermocouple plugs were placed at depths that bounded the reusable solid rocket motor nominal measured char depth in order to portray the carbon phenolic temperature response during the charring process. The data were used to verify the analytical models during motor operation and to better define char penetration during heat soak after motor burn out.

Maw, Joel F.↗

NASA NTRS1956

Exhaust Nozzles for Supersonic Flight with Turbojet Engines

Good internal performance over a wide range of flight conditions can be obtained with either a plug nozzle or a variable ejector nozzle that can provide a divergent shroud at high pressure ratios. For both the ejector and the plug nozzle, external flow can sometimes cause serious drag losses and, for some plug-nozzle installations, external flow can cause serious internal performance losses. Plug-nozzle cooling and design of the secondary-air-flow systems for ejectors were also considered .

Shillito, Thomas B.↗

NASA NTRS2012

The Evolution of Friction Stir Welding Theory at Marshall Space Flight Center

From 1995 to the present the friction stir welding (FSW) process has been under study at Marshall Space Flight Center (MSFC). This is an account of the progressive emergence of a set of conceptual tools beginning with the discovery of the shear surface, wiping metal transfer, and the invention of a kinematic model and making possible a treatment of both metallurgical structure formation and process dynamics in friction stir welding from a unified point of view. It is generally observed that the bulk of the deformation of weld metal around the FSW pin takes place in a very narrow, almost discontinuous zone with high deformation rates characteristic of metal cutting. By 1999 it was realized that this zone could be treated as a shear surface like that in simple metal cutting models. At the shear surface the seam is drawn out and compressed and pressure and flow conditions determine whether or not a sound weld is produced. The discovery of the shear surface was followed by the synthesis of a simple 3- flow kinematic model of the FSW process. Relative to the tool the flow components are: (1) an approaching translational flow at weld speed V, (2) a rotating cylindrical plug flow with the angular velocity of the tool , and (3) a relatively slow ring vortex flow (like a smoke ring) encircling the tool and driven by shoulder scrolls and pin threads. The rotating plug flow picks up an element of weld metal, rotates it around with the tool, and deposits it behind the tool ( wiping metal transfer ); it forms plan section loops in tracers cut through by the tool. Radially inward flow from the ring vortex component retains metal longer in the rotating plug and outward flow expels metal earlier; this interaction forms the looping weld seam trace and the tongue and groove bimetallic weld contour. The radial components of the translational and ring vortex flows introduce parent metal intrusions into the small grained nugget material close to the tool shoulder; if this feature is pronounced, nugget collapse may result. Certain weld features, in particular internal banding seen in transverse section as onion rings and associated surface ridges called tool marks , have long implied an oscillation flow component, but have only recently been attributed in the literature to tool eccentricity. Rotating plug shape, typically a hollow cylinder flared at the end where it sticks to the shoulder, varies as pressure distribution on the tool determines where sticking occurs. Simplified power input estimates balanced against heat loss estimates give reasonable temperature estimates, explain why the power requirement changes hardly at all over a wide range of RPM s, and yield isotherms that seem to fall along boundaries of parameter windows of operation.

Nunes, Arthur C.↗