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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 415 records · Page 23
All sourcesNASA NTRSDOE OSTI
NASA NTRS1986

Impact and residual fatigue behavior of ARALL and AS6/5245 composite materials

Aramide fiber reinforced aluminum laminates (ARALL) represent a cross between resin matrix composites and metals. The purpose of this study was to evaluate the impact sensitivity of this concept. Two types of ARALL (7075 aluminum prestrained and 2024 aluminum not prestrained) were tested through static indentation and the results compared to sheet 2024-T3 and 7075-T6 aluminum alloys. A state-of-the-art composite (AS6/5245) was also tested and compared to the ARALL. Further, the two types of ARALL material and the composite were dynamically impacted at two energy levels and fatigue tested to determine residual fatigue strength. Both forms of the ARALL material had worse impact resistance than monolithic sheet aluminum. The ARALL material made with 2024-T3 aluminum had better impact resistance than did the laminates made with 7075-T6 aluminum. The ARALL materials are at least equal to the composite material in impact damage resistance and are better for impact detection. The composite material has higher residual fatigue strength after impact than the ARALL material and is 25 percent lighter. The prestraining of the ARALL greatly reduces the fatigue growth of impact damage.

Johnson, W. S.↗
NASA NTRS1983

Rubber-toughened polyfunctional epoxies - Brominated vs nonbrominated formulated for graphite composites

A new, commercially available, trifunctional epoxy resin (tris-(hydroxyphenyl)-methane triglycidyl ether) was modified with synthetic rubber to increase the impact resistance of epoxy/graphite composites. These composites were reinforced with commercially available satin-weave carbon cloth using two formulations of epoxies (brominated and nonbrominated) containing various amounts of carboxy-terminated butadience acrylonitrile (CTBN) rubber that had been prereacted with epoxy resin. The impact resistance was determined by measuring the interlaminar shear strength of the composites after impact. The mechanical properties, such as flexural strength and modulus at room temperature and at 93 C, were also determined. Measurements were taken of the flammability and glass transition temperature (Tg); and a thermal-gravimetric analysis was made.

Nir, Z.↗
NASA NTRS1986

A mechanical property and stress corrosion evaluation of VIM-ESR-VAR work strengthened and direct double aged Inconel 718 bar material

Presented are the mechanical properties and the stress corrosion resistance of triple melted vacuum induction melted (VIM), electro-slag remelted (ESR), and vacuum arc remelted (VAR), solution treated, work strengthened and direct double aged Inconel 718 alloy bars 4.00 in. (10.16) and 5.75 in. (14.60 cm) diameter. Tensile, charpy v-notched impact, and compact tension specimens were tested at ambient temperature in both the longitudinal and transverse directions. Longitudinal tensile and yield strengths in excess of 220 ksi (1516.85 MPa) and 200 ksi (1378.00 MPa) respectively, were realized at ambient temperature. Additional charpy impact and compact tension tests were performed at -100 F (-73 C). Longitudinal charpy impact strength equalled or exceeded 12.0 ft-lbs (16.3 Joules) at ambient and at -100 F(-73 C) while longitudinal compact (LC) tension fracture toughness strength remained above 79 ksi (86.80 MPa) at ambient and at -100 F(-73 C) temperatures. No failures occurred in the longitudinal or transverse tensile specimens stressed to 75 and 100 percent of their respective yield strengths and exposed to a salt fog environment for 180 days. Tensile tests performed after the stress corrosion test indicated no mechanical property degradation.

Montano, J. W.↗
NASA NTRS1983

Effects of cobalt in nickel-base superalloys

The role of cobalt in a representative wrought nickel-base superalloy was determined. The results show cobalt affecting the solubility of elements in the gamma matrix, resulting in enhanced gamma' volume fraction, in the stabilization of MC-type carbides, and in the stabilization of sigma phase. In the particular alloy studied, these microstructural and microchemistry changes are insufficient in extent to impact on tensile strength, yield strength, and in the ductilities. Depending on the heat treatment, creep and stress rupture resistance can be cobalt sensitive. In the coarse grain, fully solutioned and aged condition, all of the alloy's 17% cobalt can be replaced by nickel without deleteriously affecting this resistance. In the fine grain, partially solutioned and aged condition, this resistance is deleteriously affected only when one-half or more of the initial cobalt content is removed. The structure and property results are discussed with respect to existing theories and with respect to other recent and earlier findings on the impact of cobalt, if any, on the performance of nickel-base superalloys.

Tien, J. K.↗
DOE OSTI2022

SIW21-95: Hybridizing Synchronous Condensers with Grid-Forming Battery Energy Storage Systems

One of the main challenges associated with deployment of high shares of inverter-based resources (IBRs) in power grid is not only reduced system inertia but also degrading system strength that may cause severe stability impacts. A minimum level of system strength is needed for the power system to remain stable under normal conditions and to return to a steady state condition following a system disturbance. Significant system strength reduction is expected in almost all planned areas for solar and wind generation deployment. Synchronous condensers (SC) have been considered as one main technology to address the system strength issues for the areas with high levels of IBRs. SCs can help improving reliability and resiliency of power system but they do not provide the full range of services needed by power systems for reliable and economic integration of high shares of inverter-coupled variable generation such as PV generation. Services related to active power controls cannot be provided by SCs due to lack of prime mover. Even for provision of reactive power SCs have certain constraints based on their thermal and stability limits. NREL has been conducting research on a hybridized concept that combines SCs with grid forming (GFM) battery energy storage systems (BESS). This super flexible AC transmission system (SuperFACTS) that combines these two technologies in a single plant under the same controller offers a unique scalable set of services to the power system at all levels (transmission, sub-transmission, distribution, islands and isolated microgrids). Depending on use cases, SuperFACTS can be controlled to provide fully dispatchable and flexible operation using energy storage component, provide a full range of existing and future ancillary and reliability services to the grid (similar or better than conventional sources), maintain adequate levels of grid strength and inertia, and provide fault current for proper operation of protection systems. Therefore, this economic and easy to commercialize solution has potential for significant impacts on certain segments of global energy sector. All types of gird services (market based, reliability and resiliency) can be provided by SuperFACTS plants. GFM BESS can act as a self-black start source for each SuperFACTS module, which in turn can act a black start resource for co-located PV and wind power plants, segments of transmission and distribution networks, for conventional power plants, etc. The issue of in-rush currents during black start is addressed by overcurrent capability of SCs. In this paper we describe the results of modeling for SuperFACTS concept.

grid forming↗
DOE OSTI2021

Climatic Controls on Soil Carbon Accumulation and Loss in a Dryland Ecosystems

Arid and semiarid ecosystems drive year-to-year variability in the strength of the terrestrial carbon (C) sink, yet there is uncertainty about how soil C gains and losses contribute to this variation. For this work, to address this knowledge gap, we embedded C-depleted soil mesocosms, containing litter or biocrust C inputs, within an in situ dryland ecosystem warming experiment. Over the course of one year, changes in microbial biomass and total soil organic C pools were monitored alongside hourly measurements of soil CO 2 flux. We also developed a biogeochemical model to explore the mechanisms that gave rise to observed soil C dynamics. Field data and model simulations demonstrated that water exerted much stronger control on soil biogeochemistry than temperature, with precipitation events triggering large CO 2 pulses and transport of litter- and biocrust-derived C into the soil profile. We expected leaching of organic matter would result in steady accumulation of C within the mineral soil over time. Instead, the size of the total organic C pool fluctuated throughout the year, largely in response to microbial growth: increases in the size of microbial biomass were negatively correlated with the quantity of C residing in the top 2 cm, where most biogeochemical changes were observed. Our data and models suggest that microbial responses to precipitation events trigger rapid metabolism of dissolved organic C inputs, which strongly limit accumulation of autotroph-derived C belowground. Accordingly, changes in the magnitude and/or frequency of precipitation events in this dryland ecosystem could have profound impacts on the strength of the soil C sink.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2018

Modulating factors of hydrologic exchanges in a large-scale river reach: Insights from three-dimensional computational fluid dynamics simulations

Hyporheic exchange is a critical mechanism shaping hydrological and biogeochemical processes along a river corridor. Recent studies on quantifying the hyporheic exchange were mostly limited to local scales due to field inaccessibility, computational demand, and complexity of geomorphology and subsurface geology. Surface flow conditions and subsurface physical properties are well known factors on modulating the hyporheic exchange, but quantitative understanding of their impacts on the strength and direction of hyporheic exchanges at reach scales is absent. In this study, a high resolution computational fluid dynamics (CFD) model that couples surface and subsurface flow and transport is employed to simulate hyporheic exchanges in a 7-km long reach along the main-stem of the Columbia River. Assuming that the hyporheic exchange does not affect surface water flow conditions due to its negligible magnitude compared to the volume and velocity of river water, we developed a one-way coupled surface and subsurface water flow model using the commercial CFD software STAR-CCM+. The model integrates the Reynolds-averaged Navier-Stokes (RANS) equation solver with a realizable k-e two-layer turbulence model, a two-layer all y^+ wall treatment, and the volume of fluid (VOF) method, and is used to simulate hyporheic exchanges by tracking the free water-air interface as well as flow in the river and the subsurface porous media. The model is validated against measurements from acoustic Doppler current profiler (ADCP) in the stream water and hyporheic fluxes derived from a set of temperature profilers installed across the riverbed. The validated model is then employed to systematically investigate how hyporheic exchanges are influenced by surface water fluid dynamics strongly regulated by upstream dam operations, as well as subsurface structures (e.g. thickness of riverbed and subsurface formation layers) and hydrogeological properties (e.g. permeability). The results suggest that the thickness of riverbed alluvium layer is the dominant factor for reach-scale hyporheic exchanges, followed by the alluvium permeability, the depth of the underlying impermeable layer, and the assumption of hydrostatic pressure.

Bao, Jie↗
DOE OSTI2018

Multiple Reprocessing Cycles of Corn Starch-Based Biocomposites Reinforced with Curauá Fiber

Biocomposites with a corn starch-based biodegradable polymer as matrix and 10 wt% vegetable curauá fiber were processed by injection molding and were submitted to reprocessing up to ten cycles with or without 3 wt% of maleic anhydride grafted polypropylene as coupling agent. The effect of reprocessing on hardness, impact and tensile properties as well as on the morphology, thermal properties, chemical structure and soil degradation behaviour of the matrix and biocomposites was evaluated. Curauá fibers have increased hardness, impact and tensile strengths as well as increased tensile modulus and decreased elongation at break of the biocomposites with respect to starch-based matrix and these properties slightly decreased or no considerable changes were observed with the reprocessing cycle increase. The addition of coupling agent promoted an increase in all properties and they remained almost constant with the reprocessing cycle increase. Thus, the incorporation of curauá fiber within starch-based matrix can improve the mechanical properties of the biocomposites which showed potential to be recycled despite the weight loss in soil degradation tests reached around 10 wt% after 230 days for biocomposites reprocessed ten cycles.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Monte Carlo simulation of order-disorder transition in refractory high entropy alloys: A data-driven approach

High entropy alloys (HEAs) are a series of novel materials that demonstrate many exceptional mechanical properties. To understand the origin of these attractive properties, it is important to investigate the thermodynamics and elucidate the evolution of various chemical phases. In this work, we introduce a machine learning approach to construct the effective Hamiltonian and study the thermodynamics of HEAs through canonical Monte Carlo simulation. The main characteristic of our method is to use pairwise interactions between atoms as the machine learning features and systematically improve the representativeness of the dataset using active learning from the Monte Carlo samples. We find this method produces highly robust and accurate effective Hamiltonians that give less than 0.1 mRy test error for all the three refractory HEAs: MoNbTaW, MoNbTaVW, and MoNbTaTiW. Using replica exchange to speed up the MC simulation, we calculated the specific heats and short-range order parameters in a wide range of temperatures. For all the studied materials, we find there are two major order-disorder transitions occurring respectively at T 1 and T 2 , where T 1 is near room temperature but T 2 is much higher. Further, we demonstrate that the transition at T 1 is caused by W and Nb while the one at T 2 is caused by the other elements. By comparing with experiments, the results demonstrate that the order-disorder transitions have a profound impact on the strength and ductility of HEAs.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Improvement of interfacial adhesion of unidirectional textile grade carbon fiber (TCF) with unsized, epoxy and urethane sizing reinforced in thermoset urethane composites

This work considers a unique wide tow (450k filaments) form of low-cost carbon fiber intended for non-aerospace applications. TCF is currently produced in epoxy and urethane sizing, and there is a need to understand its resulting composite properties. In this work, the interfacial adhesion of sized TCF reinforced in thermoset urethane (TSU) composites are examined through the surface, thermal and mechanical characterization techniques. Atomic force microscopy (AFM) results showed an increase in surface roughness for urethane (276%) and epoxy sized (78%) versus unsized TCF. XPS results showed 531% increase in O in epoxy sized TCF and 250% N content in urethane sized TCF compared to unsized TCF. The surface energy of epoxy and urethane sized TCF is enhanced by 78% and 96%, respectively compared to unsized TCF. The storage modulus showed improvement for urethane (23%) and epoxy (21%) sized than unsized TCF-TSU composites. The flexural, interlaminar shear strength (ILSS), and impact properties of urethane sized TCF increase by 24%, 50%, and 273%, respectively, than unsized TCF. The results demonstrate that the surface and thermal properties correlate with the mechanical properties of TCF-TSU composites and sizing enhances the wettability of the composites.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Quantum Effect on the Ground State of the Triple-Perovskite Ba 3 MNb 2 O 9 (M = Co, Ni, and Mn) with Triangular-Lattice

As the simplest example of geometrical frustration, the two-dimensional triangular lattice antiferromagnet exhibits the mismatch between the lattice geometry and spin-exchange interaction, which has been the subject of intensive studies due to its exotic quantum phenomena. In this work, we performed detailed studies of the magnetic structures and spin wave excitations by neutron powder diffraction and inelastic neutron scattering measurements on the triple-perovskite oxides Ba 3 MNb 2 O 9 (M = Co, Ni, and Mn) with triangular-lattice geometry. The interplay between the frustrated interaction and easy-plane/axis anisotropy gives rise to two magnetic phase transition temperatures for Ba 3 CoNb 2 O 9 (Ba 3 MnNb 2 O 9 ) and only one for Ba 3 NiNb 2 O 9 . The linear spin-wave theory +1/S calculations indicate that both spatial dimensionality and the spin size have a significant impact on the strength of quantum fluctuations, which lead to their different magnetic ground states and exotic physical properties. Moreover, the effects of the thermal fluctuations are presented for Ba 3 NiNb 2 O 9 .

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2020

Can N95 Respirators Be Reused after Disinfection? How Many Times?

The coronavirus disease 2019 (COVID-19) pandemic has led to a major shortage of N95 respirators, which are essential for protecting healthcare professionals and the general public who may come into contact with the virus. Thus, it is essential to determine how we can reuse respirators and other personal protective equipment in these urgent times. We investigated multiple commonly used disinfection schemes on media with particle filtration efficiency of 95%. Heating was recently found to inactivate the virus in solution within 5 min at 70 °C and is among the most scalable, user-friendly methods for viral disinfection. We found that heat (≤85 °C) under various humidities (≤100% relative humidity, RH) was the most promising, nondestructive method for the preservation of filtration properties in meltblown fabrics as well as N95-grade respirators. At 85 °C, 30% RH, we were able to perform 50 cycles of heat treatment without significant changes in the filtration efficiency. At low humidity or dry conditions, temperatures up to 100 °C were not found to alter the filtration efficiency significantly within 20 cycles of treatment. Ultraviolet (UV) irradiation was a secondary choice, which was able to withstand 10 cycles of treatment and showed small degradation by 20 cycles. However, UV can potentially impact the material strength and subsequent sealing of respirators. Finally, treatments involving liquids and vapors require caution, as steam, alcohol, and household bleach all may lead to degradation of the filtration efficiency, leaving the user vulnerable to the viral aerosols.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2020

Chemo‐mechanical Alterations Induced From CO 2 Injection in Carbonate‐Cemented Sandstone: An Experimental Study at 71 °C and 29 MPa

Abstract Carbon capture, utilization, and storage may lead to mechanical degradation of the subsurface reservoir from fluid‐rock interaction, which could lead to wellbore instability or reservoir compaction. To better understand potential relationship between mechanical degradation with various carbonate cement textures and compositions in sandstone reservoirs, six flow‐through experiments were conducted. Formation water (TDS = 5,390 mg/L) enriched with CO 2 flowed through two types of Pennsylvanian Morrow B Sandstone: an ankerite‐siderite‐cemented sandstone (disseminated cement texture) and a calcite‐cemented sandstone (poikilotopic cement texture). The experiments produced little change in permeability in the ankerite‐siderite‐cemented sandstone, but permeability increased up to more than 1 order of magnitude in the calcite‐cemented sandstone. Ultrasonic measurements and cylinder‐splitting tests (also known as Brazilian tests) suggested negligible mechanical degradation of the ankerite‐siderite‐cemented sandstone. Variable changes, with significant mechanical degradation in the static moduli, were observed in the calcite‐cemented sandstone. Thus, dissolution of the disseminated ankerite‐siderite cement (0.28–0.30%) had minimal impact on modifying the flow network and the mechanical integrity of the sandstone, whereas dissolution of the poikilotopic calcite cement (0.89–1.13%, quantified with fluid chemistry and visualized with X‐ray microcomputed tomography) impacted the mechanical strength of the sandstone by disconnecting framework grains. With the high water‐to‐rock mass ratios (7.3–8.2) and number of pore volumes (147–675) employed in these experiments, potential risks are most relevant to regions near injection wells. Ultimately, the chemo‐mechanical effects induced by CO 2 injection are strongly influenced by the cement texture and composition and the burial history of the reservoir rock.

Wu, Z.↗
DOE OSTI2025

Parametric Finite Element Analysis of Naturally Corroded Steel Specimens Using 3D Surface Laser Scans

Corrosion is considered a uniform thickness reduction design guideline of the maritime industry. However, additionally, the corroded and irregular morphology of the surface affects the steel's load-bearing capacity and its impact on the strength and elongation behaviour of the steel is not yet fully understood. These effects on the local behaviour of steel structures under tensile loading were investigated with tensile tests on naturally corroded steel specimens and nonlinear finite element simulations including the corroded surface morphology with a uniform surface idealation. The models also include the deformed specimen shape. The developed approach led to highly accurate parametric finite element models predicting the ultimate tensile strength and longitudinal position of fracture. The results show that all included aspects are essential for accurate simulations, while solely the maximum available surface resolution was not as decisive.

corrosion↗
DOE OSTI2024

Property Variations in Modern REBCO Coated Conductors from Multiple Manufacturers

The complex, multilayer structure of REBCO Coated Conductor (CC) poses significant challenges in the fabrication of high magnetic field devices where large stresses may initiate various forms of damage. Our goal is to peer below the cartoon representations of CC so that, amongst other things, we might better understand whether a CC from one manufacturer is interchangeable with that from another. This involves knowledge of a broad range of electromagnetic, geometric, microstructural, and J c (θ,B,T) properties, and their variations that collectively pose challenges for the fault tolerance of REBCO CC devices. Accordingly, comparative measurements of J c , visualization of flux penetration with Magneto-Optical Imaging (MOI), tape geometry from Scanning Electron Microscopy (SEM) of polished cross-sections, and extensive optical microscopy was performed on recently purchased samples from multiple manufacturers. Our analyses reveal many deviations from or characteristics absent from manufacturers’ specifications, while a comparison of different manufacturers’ mechanically and laser slit tapes shows a diverse array of slitting characteristics amongst the manufacturers and variation in properties those made to the same specification. Laser slit tapes from several manufacturers reveal ablated edges with damaged regions extending up to 50 μm, comparable to the damaged region found in the mechanically slit CC of this study. Overall, the aim of this study is to flesh out appropriate ways to understand the real conductor below the manufacturers’ cartoons to avoid surprises in our REBCO CC coil development program. The goal of this work was to perform a broad array of characterizations of the type needed for validation of purpose for making high field magnets: to our surprise we found a wide range of properties which greatly impact the mechanical strength and electromagnetic performance of solenoids composed of these conductors and reinforced the need for a broad characterization program for each conductor prior to its implementation.

Bradford, G.↗
DOE OSTI2018

Coupling charge-exchange vibrations to nucleons in a relativistic framework: Effect on Gamow-Teller transitions and β-decay half-lives

The nuclear response theory for isospin-transfer modes in the relativistic particle-vibration coupling framework is extended to include coupling of single nucleons to isospin-flip (charge-exchange) phonons in addition to the usual neutral vibrations. This new coupling introduces dynamical pion and ρ -meson exchange beyond the Hartree-Fock approximation up to infinite order. We investigate the impact of this new mechanism on the Gamow-Teller response of a few doubly magic neutron-rich nuclei, namely, 48 Ca, 78 Ni, 132 Sn, and 208 Pb . It is found that the coupling to isospin-flip vibrations can have a non-negligible impact on the strength distribution and quenching of the giant resonance, globally improving the agreement with the experimental data. The corresponding β -decay half-lives of 78 Ni and 132 Sn are also calculated and found to be decreased by a factor of ~2 by the inclusion of the new phonons.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗