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At least 433 records · Page 24

Effects of elevated temperature on the viscoplastic modeling of graphite/polymeric composites

To support the development of new materials for the design of next generation supersonic transports, a research program is underway at NASA to assess the long term durability of advanced polymer matrix composites (PMC's). One of main objectives of the program was to explore the effects of elevated temperature (23 to 200 C) on the constitutive model's material parameters. To achieve this goal, test data on the observed nonlinear, stress-strain behavior of IM7/5260 and IM7/8320 composites under tension and compression loading were collected and correlated against temperature. These tests, conducted under isothermal conditions using variable strain rates, included such phenomena as stress relaxation and short term creep. The second major goal was the verification of the model by comparison of analytical predictions and test results for off axis and angle ply laminates. Correlation between test and predicted behavior was performed for specimens of both material systems over a range of temperatures. Results indicated that the model provided reasonable predictions of material behavior in load or strain controlled tests. Periods of loading, unloading, stress relaxation, and creep were accounted for.

Gates, Thomas S.↗

The use of curvilinear fiber format to improve buckling resistance of plates with central circular holes

The potential gain in buckling resistance is explored by using the curvilinear format with a plate containing a centrally located circular hole and subjected to a uniaxial compressive load. The buckling loads for a uniform stress loading and simple support boundary conditions were examined. The method of analysis is outlined for the buckling improvement study. Several designs that represent an improvement over a baseline quasi-isotropic design (a design that is quite good for buckling resistance) are discussed. The tensile load of these designs is examined. A recommended design is presented that not only shows an improved buckling capacity, but also shows improved tensile performance. Follow-on activities are also discussed.

Lee, H. H.↗

Survivability characteristics of composite compression structure

Test and evaluation was performed to determine the compression residual capability of graphite reinforced composite panels following perforation by high-velocity fragments representative of combat threats. Assessments were made of the size of the ballistic damage, the effect of applied compression load at impact, damage growth during cyclic loading and residual static strength. Several fiber/matrix systems were investigated including high-strain fibers, tough epoxies, and APC-2 thermoplastic. Additionally, several laminate configurations were evaluated including hard and soft laminates and the incorporation of buffer strips and stitching for improved damage resistance of tolerance. Both panels (12 x 20-inches) and full scale box-beam components were tested to assure scalability of results. The evaluation generally showed small differences in the responses of the material systems tested. The soft laminate configurations with concentrated reinforcement exhibited the highest residual strength. Ballistic damage did not grow or increase in severity as a result of cyclic loading, and the effects of applied load at impact were not significant under the conditions tested.

Avery, John G.↗

Nonlinear response of resin matrix laminates using endochronic theory

The nonlinear response of laminated, resin matrix fibrous composites is modeled using orthotropic endochronic theory. The theory is formulated in terms of elastic constants and endochronic parameters characterizing the linear and nonlinear response, respectively, of unidirectional composites. All constants and parameters can be determined from normal (tension and/or compression) and shear tests on unidirectional and off-axis specimens. The nonlinear constitutive response relations for the unidirectional lamina are presented and the procedure for determining constants and parameters from test is described. The results are then used to predict the nonlinear response of unidirectional laminae and angle-ply laminates. Comparison between theory and experiment for compression loading of AS4/3502 graphite-epoxy, angle-ply laminates shows excellent correlation.

Mathison, S. R.↗

Structural analysis of an NDE-inspected carbon-carbon component

In this research, it is demonstrated that the integration of nondestructive evaluation with the finite element method (a quantitative NDE/FEM approach) can be used for analysis and behavior prediction of advanced materials, such as fiber composites, after processing and during in-service testing. First, stress, strain, and energy data were calculated by the finite element method for square plates with a 10 percent difference in the material properties between specified segments, i.e., between the center and the outside section or between two halves of the plate. This demonstrated the efficiency of the method in predicting variations in the structural behavior based on small material property differences. Then, finite element analyses and actual axial compression tests were performed on a Space Shuttle brake stator made from woven carbon-carbon composites. The material properties used in the numerical modeling of the stator were previously characterized at a large number of points on the component by quantitative NDE-procedures, i.e., ultrasonics and radiography. The results from the experimental compressive loading tests were used to verify the NDE/FEM results. Good agreement was found for most parameters.

Striz, A. G.↗

Deformation behavior of a Ni-30Al-20Fe-0.05Zr intermetallic alloy in the temperature range 300 to 1300 K

The deformation properties of an extruded Ni-30Al-20Fe-0.05Zr (at. pct) alloy in the temperature range 300-1300 K were investigated under initial tensile strain rates that varied between 10 exp -6 and 10 exp -3/sec and in constant load compression creep between 1073 and 1300 K. Three deformation regimes were observed: region I, occurring between 400 and 673 K, which consisted of an athermal regime of less than 0.3 percent tensile ductility; region II, between 673 and 1073, where exponential creep was dominant; and region III, between 1073 and 1300 K, where a significant improvement in tensile ductility was observed.

Raj, S. V.↗

Thermal-structural panel buckling tests

A titanium-matrix-composite (TMC) hat-stiffened panel of 61 cm sq area and 3.175 cm thick was nondestructively tested to 649 C to examine its buckling characteristics. Compressive loads were applied to the panel in a 978.6 kN uniaxial load frame system. High-temperature testing was performed using quartz lamp heating. A single-strain-age force/stiffness buckling prediction technique was developed to predict panel buckling loads. For the monolithic panel, these test predictions correlated within 10 percent with a finite-element buckling analyses performed elsewhere. Comparisons between force/stiffness predictions and analyses for the TMC panel are in progress.

Thompson, Randolph C.↗

A mechanism responsible for reducing compression strength of through-the-thickness reinforced composite material

A study was conducted to identify one of the mechanisms that contributes to the reduced compression strength of composite materials with through-the-thickness (TTT) reinforcements. In this study a series of thick (0/90) laminates with stitched and integrally woven TTT reinforcements were fabricated and statically tested. In both the stitching and weaving process a surface loop of TTT reinforcement yarn is created between successive TTT penetrations. It was shown that the surface loop of the TTT reinforcement 'kinked' the in-plane fibers in such a manner that they were made ineffective in carrying compressive load. The improvement in strength by removal of the surface loop and 'kinked' in-plane fibers was between 7 and 35 percent.

Farley, Gary L.↗

Deflecting Shearpin

Spring loading helps prevent permanent deformation of adjacent bearing surfaces. Shearpin deflects as load compresses inner spring. Maximum deflection determined by gap between halves of capture ring. Beyond deflection, pin acts as standard shearpin.

Gregory, Peyton B.↗

Double-Lap Shear Test For Honeycomb Core

Double-lap test measures shear strength of panel made of honeycomb core with 8-ply carbon-fiber/epoxy face sheets. Developed to overcome three principal disadvantages of prior standard single-lap shear test: specimen had to be more than 17 in. long; metal face sheets had to be used; and test introduced torque, with consequent bending and peeling of face sheets and spurious tensile or compressive loading of honeycomb.

Nettles, Alan T.↗

Compression strength of composite primary structural components

A status report of work performed during the period May 1, 1992 to October 31, 1992 is presented. Research was conducted in three areas: delamination initiation in postbuckled dropped-ply laminates; stiffener crippling initiated by delamination; and pressure pillowing of an orthogonally stiffened cylindrical shell. The geometrically nonlinear response and delamination initiation of compression-loaded dropped-ply laminates is analyzed. A computational model of the stiffener specimens that includes the capability to predict the interlaminar response at the flange free edge in postbuckling is developed. The distribution of the interacting loads between the stiffeners and the shell wall, particularly at the load transfer at the stiffener crossing point, is determined.

Johnson, Eric R.↗

Palladium-chromium static strain gages for high temperatures

An electrical resistance strain gage that can provide accurate static strain measurement to a temperature of 1500 F or above is being developed both in fine wire and thin film forms. The gage is designed to be temperature compensated on any substrate material. It has a dual element: the gage element is a special alloy, palladium-13wt percent chromium (PdCr), and the compensator element is platinum (Pt). Earlier results of a PdCr based wire gage indicated that the apparent strain of this gage can be minimized and the repeatability of the apparent strain can be improved by prestabilizing the gage on the substrate for a long period of time. However, this kind of prestabilization is not practical in many applications and therefore the development of a wire gage which is prestabilized before installation on the substrate is desirable. This paper will present our recent progress in the development of a prestabilized wire gage which can provide meaningful strain data for the first thermal cycle. A weldable PdCr gage is also being developed for field testing where conventional flame-spraying installation can not be applied. This weldable gage is narrower than a previously reported gage, thereby allowing the gage to be more resistant to buckling under compressive loads. Some preliminary results of a prestabilized wire gage flame-sprayed directly on IN100, an engine material, and a weldable gage spot-welded on IN100 and SCS-6/(beta)21-S Titanium Matrix Composite (TMC), a National Aero-Space Plane (NASP) structure material, will be reported. Progress on the development of a weldable thin film gage will also be addressed. The measurement technique and procedures and the lead wire effect will be discussed.

Lei, Jih-Fen↗

Experimental investigations into composite fuselage impact damage resistance and post-impact compression behavior

Impact damage resistance and residual strength of laminated composite transport aircraft fuselage structure was studied experimentally. Techniques to quantify impact damage discretely and non-discretely are described. Experimental techniques to three-dimensionally map matrix damage and determine the sublaminate structure are illustrated. Impact damage was also quantified non-discretely, using characteristics of flexural wave propagation. Strain distributions in compressively loaded impact damaged laminates were experimentally measured.

Dost, E. F.↗

Impact damage tolerance of thin wall composite struts

An experimental investigation was made to study the impact damage tolerance of thin wall composite struts made of both brittle epoxy and toughened epoxy based composite materials. Damage parameters such as barely visible surface damage and internal damage represented by the ultrasonic C-scan, and residual compressive strengths were evaluated against impact energy for two impactor sizes. From both a damage resistance (internal damage vs. impact energy) and a damage tolerance (residual compressive strength vs. internal damage) point of view, the toughened IM7/977-2 struts exhibited better performance than the brittle epoxy based T50/934 struts. This is attributed to the toughening mechanism in 977-2 which impedes delamination initiation from impact, and delamination growth and subsequent buckling under a compression loading. At barely visible damage thresholds, regardless of the impactor sizes, a maximum strength reduction of 45-55 percent was observed for the T50/934 struts, and approximately 10 percent for IM7/977-2 struts. This is of great interest for developing a damage tolerance design approach and risk assessment methodology in which the design allowable would be defined by the residual strength at the threshold of barely visible damage.

Chen, G.-S.↗

Impact-damaged graphite-thermoplastic trapezoidal-corrugation sandwich and semi-sandwich panels

The results of a study of the effects of impact damage on compression-loaded trapezoidal-corrugation sandwich and semi-sandwich graphite-thermoplastic panels are presented. Sandwich panels with two identical face sheets and a trapezoidal corrugated core between them, and semi-sandwich panels with a corrugation attached to a single skin are considered in this study. Panels were designed, fabricated and tested. The panels were made using the manufacturing process of thermoforming, a less-commonly used technique for fabricating composite parts. Experimental results for unimpacted control panels and panels subjected to impact damage prior to loading are presented. Little work can be found in the literature about these configurations of thermoformed panels.

Jegley, D.↗

Stiffener attachment concepts for graphite-epoxy panels designed for postbuckling strength

Stiffener attachment concepts for suppressing or delaying the onset of the skin-stiffener separation failure mode in graphite-epoxy compression panels designed for postbuckling strength were experimentally studied. The effectiveness of these concepts was evaluated using panels with 16-ply skins and a single centrally-located I-shaped stiffener with both static and cyclic compressive loadings. Analytical results suggest that tailoring the relative thicknesses of the panel skin, stiffener attachment flange, and the stiffener web rotational stiffness can minimize the adverse effects of high interface shear and normal stresses. Interface stress levels may be reduced by tapering the thickness of the stiffener attachment flange and properly selecting the stacking sequences of the skin and stiffener attachment flange laminates.

Dickson, John N.↗

Tests on Built-Up Airplane Struts Having Initial Tension in Outside Fibers

The conventional airplane strut fails by buckling. The first signs of failure usually are compression cracks on the concave side of bending. It would therefore appear that if an initial tension could be introduced in the outside fibers, this tension would have to be relieved before the compression load could make itself felt.

Schwamb, T A↗

A Study of Poisson's Ratio in the Yield Region

In the yield region of the stress-strain curve the variation in Poisson's ratio from the elastic to the plastic value is most pronounced. This variation was studied experimentally by a systematic series of tests on several aluminum alloys. The tests were conducted under simple tensile and compressive loading along three orthogonal axes. A theoretical variation of Poisson's ratio for an orthotropic solid was obtained from dilatational considerations. The assumptions used in deriving the theory were examined by use of the test data and were found to be in reasonable agreement with experimental evidence.

Gerard, George↗