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DOE OSTI2025

Feasibility Assessment of Using Electrical Impedance Tomography for Damage Localization in Graphite Microreactor Components

Microreactors have great potential to decrease capital costs and construction timelines, reducing the barriers to implementing advanced nuclear reactor technologies. However, the lower power output of these microreactors introduces economic challenges if the operation and maintenance costs cannot be reduced sufficiently. Many microreactor concepts use graphite materials for in-core moderator and structural purposes, which will require periodic inspection or, ideally, in situ structural health monitoring. This work describes an initial evaluation of the feasibility of leveraging graphite’s semiconducting properties to perform electrical impedance tomography (EIT) for defect localization. First, a study was performed to identify the best methods for bonding electrical contacts to minimize the effects of contact resistance that interfere with impedance measurements of the graphite. After determining the best bonding approach, electrodes were attached to multiple graphite components with varying geometries (e.g., simple block and more representative microreactor hexagonal block). In parallel, finite element analysis approaches were developed and implemented to analyze the impact of defects and contact resistances and to inform an iterative inverse model for reconstructing the conductivity distribution. The results of this study show that defect localization in graphite components is possible using EIT if a sufficient number of electrodes (to improve spatial resolution) can be bonded using a technique with very low contact resistance and those contact resistances remain stable during reactor operation. If the reactor core and vessel design do not allow electrodes to be bonded during reactor operation, then it may be possible to detach/reattach electrodes between reactor operation and outages if a suitable mechanical connection that offers repeatable contact resistance can be identified. Alternatively, future work could focus on identifying contacts that can survive the harsh reactor operating environment so that contacts do not need to be removed.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

Mid-height seismic isolation of equipment in nuclear power plants: Numerical simulations and design recommendations

Seismic isolation can mitigate earthquake demands on safety-class equipment and is being considered for application to some advanced nuclear reactors. For tall, slender vessels that could represent an advanced reactor, a steam generator or a heat exchanger, mid-height seismic isolation has been shown to be beneficial and practical. Here, this paper focuses on numerical modeling of a mid-height isolated tall, slender vessel with two primary goals 1) investigate and quantify the benefits of mid-height seismic isolation for a range of support structure stiffnesses, isolation systems, and seismic inputs, and 2) provide analysis and design recommendations for isolation of safety-class equipment. Results of response-history analysis were in good agreement with experimental measurements and demonstrated that mid-height isolation can substantially reduce seismic demands on tall, slender vessels for a range of support structure stiffnesses, isolation systems, and seismic inputs. Importantly, the reductions in horizontal spectral accelerations in the mid-height isolated vessel from the non-isolated condition were not affected by the stiffness of the support structure. Recommendations are made for analysis and design of isolated equipment and testing of isolators used for equipment protection in nuclear facilities, which are also applicable to other industries.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

A New Offering for the Seaman Status Labyrinth - Seaman Status for Nuclear Reactor Operators on Floating Nuclear Power Plants

Floating nuclear power plants present a unique operating environment for land-based nuclear reactor operators. Traditionally located in the control room of a nuclear power plant on land, development of floating nuclear power plants exposes the traditional land-based employees to the marine environment. With the extension of nuclear power generation facilities into the maritime domain, do nuclear reactor operators working on a floating nuclear power plant qualify as seaman under maritime law? Applying existing maritime law, the answer is no, a nuclear reactor operator who operates the nuclear reactor on a floating nuclear power plant does not qualify as a seaman because their work is not in support of the mission of the vessel and the reactor is not connected to a vessel because a floating nuclear power plant is not a vessel. Applying the analysis developed by the Supreme Court in Chandris v. Latsis and the recent Sanchez v. Smart Fabricators of Texas, L.L.C. en banc decision by the Fifth Circuit, a nuclear reactor operator on a floating nuclear power plant does not qualify for seaman status under the Jones Act because their function supports the operation of the reactor and the structure on which the reactor resides does not meet the reasonable person standard established in Lozman v. City of Riviera Beach. Further, existing case law highlights that rendering a structure practically impossible to move eliminates the structure from consideration as a vessel. Because a floating nuclear power plant may be anchored at a seaport or anchored offshore but connected via transmission cables and protected by physical protection barriers, a floating nuclear power plant, with no current means of propulsion is rendered a power plant on water, which is its true function. Recognizing that technological change may alter the conclusion presented in this Article, current designs and structures that exist illustrate the intersection between nuclear and maritime law and the ever-evolving concepts that underpin seamen status in maritime law.

Fialkoff, Marc↗
DOE OSTI2017

Development of thermal transit flow measurement for small modular reactors - 140

Safe, reliable, and efficient operation of nuclear reactors requires timely and accurate measurement of primary coolant parameters such as temperature, flow, pressure, and level. These measurements may be challenging in small modular reactors (SMRs) with integral vessel design. For SMRs with the integral design, sensors may be located in confined spaces or embedded within pressure vessels. The absence of primary coolant loops is another fundamental design attribute that will affect the location of sensors, sensor interfaces, and types of sensors suited for process parameter measurements. Further, the number and location of pressure vessel penetrations may be constrained compared to traditional nuclear power plants (NPPs). As a result, conventional NPP temperature, flow, pressure, and level sensors may not be appropriate for use in SMRs. This paper addresses the development of new sensor technology for hybrid temperature, flow, and level measurement. The authors demonstrate the alternative use of resistance temperature detectors (RTDs) where cross-correlation of process temperature variations between RTDs is used to calculate process flow velocity. The new sensor and measurement technology will also incorporate RTD response time and self-heating characteristics to provide flow and level measurement in accident conditions. This capability would simplify reactor design and enable optimal placement of reactor pressure vessel penetrations leading to increased operational reliability and safety. The cross-correlation of temperature signals and adaptation for flow measurement in a laboratory setting is presented here. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
NASA NTRSDate not supplied

Development of a Cold-Walled Molten Regolith Electrolysis Reactor for Lunar Oxygen Production

On the lunar surface, production of commodi-ties to support human presence, such as water, food and oxygen, and sustain the growth of a per-manent outpostwill likely require the use oflocal resources. The moon is covered almost entirely withfragmented oxide minerals known as regolithhundreds of meter thick.As a resource, it is rich in oxygen (> 42 wt.%) bound in a solid state with a variety of metals. The molten regolith electrolysis (MRE)reactor is a promising technology for the production of gaseous oxygen from the lunar reg-olithin a simple, single-stepreaction that requires minimalconsumable materials, produces oxygen and metals with high electrical efficiency and high yields from any regolithcomposition.This process involvesmelting regolith to~1600°C then electro-lyzing the molten pool to separate metal and oxy-gen ions that are then collected as liquid metal and gaseous oxygen at the respective electrodes. Lab-scale demonstrations of the MRE technology have previously reliedon external heating sources to bring the entirety of the reactor up to the operating temperaturewhich creates corrosive interfaces be-tween the molten regolith and the containment ma-terial in the reactor, limiting the overall lifespan of a reactor[1]. The Gaseous Lunar Oxygen from Regolith Electrolysis (GaLORE) project is focused on the development of a “cold-walled” or “Joule-heated” reactor design in which an internal heating source is used to selectively melt a pool of regolith between the electrodes of the reactor, leaving a shell of solidified regolith between the molten pool and the containment vessel of the reactor. This next generation reactor concept has been under development as molten oxide electrolysis (MOE) by MIT and Boston Metal for the production of iron from pure ores for terrestrial application [2]. The GaLORE project in engaged in early development of the technology for use with varying lunar regolith compositionsin the lunar environment. Thermal modelling of a proposed cold-walledreac-tor design were used as a scaffold to develop pa-rameters for a feasible reactor shape and size as well as target energy consumption[3]. The current development effort for the cold-walled reactor de-sign will be presented as a trade study of the most promising techniques for melting regolithwithin the constraints imposed by the lunar environment.Heater devices are designed to accommodate lim-ited electrical power availabilityon the moon, a wide range of regolith compositions that may be seen on the moon, limited metals available for re-placing consumed parts,and the low thermal con-ductivity of granular regolith in vacuum.Heater de-vices will be down-selectedbased on performance measurements within the above operationalcon-straints,and selected devices will be integrated into a reactor with electrodes to begin producing oxygen. [1]Sibille,L.,Sadoway, D.R.,Sirk, A., Tripathy,P.,Melendez, O., Standish, E., Dominguez, J. A., Stefanescu, D.M.,Curreri, P.A., Poizeau,S.,2009. “Recent Advancesin Scale-up Development of Molten Regolith Electrolysis for Oxygen Production in support of a Lunar Base.”AIAA 2009-659, 47th AIAA Aerospace Sciences Meeting, 5 -8 January 2009, Orlando, FL. [2] Boston Metal, https://www.boston-metal.com/moe-technology/#moe-process[3]Schreiner, S.S.,Sibille, L., Dominguez, J.A., Hoffman, J.A., 2016. "A parametric sizing model for Molten Regolith Electrolysis reactors to pro-duce oxygen on the Moon." Advances in Space Research 57.,7,1585-1603.

K D Grossman↗
DOE OSTI2017

Identification and Characterization of Thermal Fluid Phenomena Associated with Selected Operating/Accident Scenarios in Modular High Temperature Gas-cooled Reactors

Dominant phenomena are identified and characterized for the loss-of-forced-convection (LOFC) scenario, the depressurized loss-of-forced-convection (DLOFC) scenario, and the moisture ingress scenario with relief valves available scenario. These scenarios are considered for the modular high temperature gas-cooled reactor (MHTGR) baseline design—with both a prismatic core and a pebble-bed core. The objectives of this effort, described in the above paragraph, were achieved by following a methodology identified by the U.S. Nuclear Regulatory Commission (NRC) and recommended in their Regulatory Guide 1.203. The methodology employed is described. For the above scenarios, baseline phenomena identification and ranking tables (PIRTs) generated by a NRC-sponsored effort in 2008 for the LOFC and DLOFC scenarios and a baseline PIRT generated by a Department of Energy-sponsored effort in 2011 by their Next Generation Nuclear Plant (NGNP) Moisture Ingress Assessment Committee were used to identify the dominant phenomena and existing levels-of-knowledge. Ten dominant phenomena (with only medium or low levels-of-knowledge) were identified for the LOFC and DLOFC scenarios including: (1) Inlet plenum stratification and plumes, (2) core coolant flow distribution, (3) radiant heat transfer from the top of the core to the upper vessel head, (4) reactor cavity air circulation and heat transfer, (5) reactor cavity cooling system behavior, (6) decay heat distributions, (7) core effective thermal conductivity, (8) molecular diffusion in air ingress DLOFC, (9) duct exchange flow, (10) phenomena that affect cavity gas composition for air-ingress. Five dominant phenomena, with high levels of knowledge, were identified for the moisture-ingress scenario with relief valves available including: (1) flow through break, (2) moisture level in the primary, (3) transport to moisture monitor, (4) moisture monitor instrument response, and (5) heat removal by shutdown cooling system. These phenomena are discussed and characterized. A listing of experiments—both completed and ongoing—is given with a view toward including data useful for further more detailed examination of the dominant phenomena listed in the previous paragraph. Note that only data for the LOFC and DLOFC scenarios are listed—since the moisture ingress scenario with relief valves available –have been identified as having adequate levels-of-knowledge by the PIRT committee. Finally, a preliminary computational fluid dynamics (CFD) calculation of inlet plenum stratification and plumes is described. Techniques employed for this calculation are typical for preliminary scoping calculations performed to validate numeric tools.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Interaction of beryllium with 316H stainless steel in molten Li 2 BeF 4 (FLiBe)

The increased demand in renewable energy resources has led to a renewed interest in nuclear reactors including a new generation of molten salt reactors. One of the issues encountered in handling of molten chloride or fluoride salts is the inability of metals to form and retain a protective oxide surface layer, generally chromium oxide. The low chromium content, nickel-based alloy INOR-8, later marketed as Hastelloy N, was specifically developed to contain molten fluorides. This alloy had some deficiencies, but its composition resulted in it incurring far less chromium depletion by the molten fluoride salts than alloys like 316 stainless steel. For the next generation of molten salt reactors, an alloy with pressure vessel code approval and higher temperature capability than Hastelloy N is required. Consequently, several reactor designers have reportedly chosen to build the reactor containment vessel from 316H stainless steel. In order to minimize corrosion of the stainless steel by the molten fluoride salt (2LiF-BeF 2 ), it is proposed to add beryllium metal to the salt to react with impurities and provide a means to lower the oxidation potential thus making the salt less corrosive. Even so, there is a concern whether the beryllium would react with components of the stainless steel. To address this concern, static capsule tests were conducted in which selected amounts of beryllium were added to capsules containing 2LiF-BeF 2 (FLiBe) salt and 316H stainless steel and Hastelloy N samples. Following exposure, the samples were cleaned and examined using a variety of analysis techniques including, optical microscopy, SEM-EDS, XPS, LIBS, XRD and EPMA. Tensile samples were also exposed in capsules, and those were subjected to tensile testing. Notably, It was found that for the level of beryllium additions used in this study, intermetallic compounds were formed which could be detrimental to the long-term performance of the 316H stainless steel.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Experimental and numerical studies of seismic fluid-structure interaction in a base-supported cylindrical vessel

Seismic design and qualification of advanced reactors will rely heavily on the use of verified and validated numerical models capable of capturing the interaction of the vessel, its contained fluid, and the internal equipment: fluid-structure interaction (FSI) analysis. Analytical solutions can be used for preliminary sizing and design of such vessels but their application is limited to simple geometries and boundary conditions, and small amplitude, translational (and rotational) inputs. To validate numerical models for seismic FSI analysis in finite element codes, a comprehensive set of experiments was performed on a liquid-filled cylindrical vessel, using a 6 degree-of-freedom earthquake simulator. Results in terms of sloshing frequency, damping ratio in sloshing modes, and hydrodynamic responses (wave height, hydrodynamic pressure, base shear, and base moment) for multi-directional earthquake simulator inputs are reported and compared with analytical solutions for liquid-filled vessels. The impact of seismic (base) isolation on hydrodynamic responses was studied using earthquake simulator inputs generated using a virtual isolation system. Data from the experiments are used to validate a numerical model of the fluid-filled vessel using the Arbitrary Lagrangian Eulerian (ALE) solver in the commercial finite element program LS-DYNA. Validation studies are presented for multi-directional seismic inputs, including rocking motions. Lagrangian modeling approaches using an elastic material formulation for the fluid are also investigated and their limitations and possible applications are identified. Here, the results are broadly applicable to the seismic response of base supported, liquid-filled vessels.

58 GEOSCIENCES↗
NASA NTRS1980

Low cost solar array project 1: Silicon material

The low cost production of silicon by deposition of silicon from a hydrogen/chlorosilane mixture is described. Reactor design, reaction vessel support systems (physical support, power control and heaters, and temperature monitoring systems) and operation of the system are reviewed. Testing of four silicon deposition reactors is described, and test data and consequently derived data are given. An 18% conversion of trichlorosilane to silicon was achieved, but average conversion rates were lower than predicted due to incomplete removal of byproduct gases for recycling and silicon oxide/silicon polymer plugging of the gas outlet. Increasing the number of baffles inside the reaction vessel improved the conversion rate. Plans for further design and process improvements to correct the problems encountered are outlined.

Jewett, D. N.↗
DOE OSTI2020

Source Term Reduction for Advanced and Small Modular Boiling Water Reactors

The United States Department of Energy (US DOE) is currently supporting the development of various advanced and small modular reactor (SMR) designs. Several of these designs have commenced license application with the US Nuclear Regulatory Commission (US NRC). These reactors have improved safety features that may significantly reduce radiological source terms in the event of design and beyond-design basis accidents. Specifically, some reactors feature a smaller containment volume relative to the available fission product depositional surface area, which supports increased fission product retention in the containment vessel. Pressurized water reactors (PWR) and boiling water reactors (BWR) with this feature include the integral pressurized water reactor (iPWR) and the BWRX-300 design by General Electric. A prior research program supported by the US DOE quantified the source term reduction associated with light water iPWRs and developed iPWR-specific theoretical models for fission product deposition rates. This program included a sequence of research projects that started with a feasibility study, development of theoretical models that predict higher deposition rates, and finally, development of empirical data for verification and validation of the theoretical models. The current project, which is a feasibility study, is the first step in a similar program to quantify the source term reduction associated with small and advanced light water BWRs.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Effect of Heat Treatment on Microstructure and Mechanical Property of 316L Stainless Steel Produced by Laser Powder Bed Fusion

The advanced non-light water reactor designs (Gen IV reactors), including molten salt/ very high temperature/ sodium-cooled and lead-cooled fast reactors, typically operate at higher temperatures and more extreme radiation conditions than light water reactors. An intrinsic part of the deployment and progress of Gen IV reactor designs is selecting the most suitable structural material for a specific application. Additive manufacturing (AM), a fairly new process of making physical, three-dimensional objects from a computer design file, is going to completely change the way of design, build and certify nuclear systems. It offers a range of opportunities to produce complex geometries from existing materials, offers new routes for processing of previously difficult to process materials, allows for design of new high-performance materials, and finally facilitates hybridization of dissimilar materials. This emerging technology has successfully produced cars, wind turbine blade molds and even live cells. It could also open up big opportunities for the nuclear industry to quickly deploy technologies at a fraction of the cost. So far, AM techniques have been preliminarily applied in the field of nuclear reactors, including the classical parts such as the pressure vessel of a small reactor with 508-III steel, the bottom nozzle of a fuel assembly with 304L steel, the fuel cladding with zirconium alloy and the integrated impeller of a pump and the multi-channel valve body with 316L steel [6,7]. The AM applications for operating nuclear reactors started in auxiliary plant components and have slowly migrated to metallic reactors and core components, but many of these are not safety critical components. Although many parts used for nuclear reactors have been fabricated by AM techniques, practical applications in engineering are still a long way off due to the uncertainty factors focused on the processing, material properties, analysis methods and application standards, which feeds the safety and life-cycle of the nuclear reactor. Due to rapid, repeated heating and cooling during production, a high dislocation density was present in the AM material. This microstructure feature is unstable at elevated temperature while high temperature is one of the typical operation environments for nuclear reactors. Thus, it is important to understand the thermal effect on the microstructure of AM material. The objectives of this study are to investigate the effect of heat treatment on the microstructure and mechanical properties of 316L stainless steel produced by laser powder bed fusion additive manufacturing, and to determine an appropriate heat treatment practice that will be applied to the lightweight AM lattice-structured material with the same chemistry. The heat treatment study consisted of annealing the samples at a temperature range of 800 to 1200 oC with a 50 oC increment for different times (1-24 hours), followed by vacuum or air cooling. Microstructural characterization was carried out by Scanning Electron Microscope (SEM). Grain size and crystallographic orientation were investigated by Electron Backscatter Diffraction (EBSD). Vickers hardness tests with a 0.5 kg load were employed to determine the hardness of samples after different heat treatments. After heat treatment, the random crystallographic orientation was preserved, and the volume fraction of high-angle grain boundaries (grain boundary misorientation =15 oC) remained the same. The dislocation density decreased with annealing temperature due to recovery. The fine subgrain structures in the as-printed specimen were quite stable up to 1200 oC. Minimal recrystallization was observed up to 1200 oC. Recrystallization initiated only after 8.5 hours at 1200 oC. The SEM images did not show obvious dependence of microstructure on cooling rate. The hardness of the specimens decreased with increasing annealing temperature as a result of the decrease in dislocation density. It is interesting to note that the AM material showed very similar hardness to the wrought material when annealing at similar temperature, although the microstructures are very different. Annealing at 1050 oC for 1 hour followed by air cooling was selected as the heat treatment procedure for the lattice designed lightweight AM 316L material.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Detectability prediction for a thermoacoustic sensor in the breazeale nuclear reactor pool

Laboratory experiments have suggested that thermoacoustic engines can be in- corporated within nuclear fuel rods. Such engines would radiate sounds that could be used to measure and acoustically-telemeter information about the op- eration of the nuclear reactor (e.g., coolant temperature or uxes of neutrons or other energetic particles) or the physical condition of the nuclear fuel itself (e.g., changes in temperature, evolved gases) that are encoded as the frequency and/or amplitude of the radiated sound [IEEE Measurement and Instrumen- tation 16(3), 18-25 (2013)]. For such acoustic information to be detectable, it is important to characterize the vibroacoustical environments within reactors. Measurements will be presented of the background noise spectra (with and with- out coolant pumps) and reverberation times within the 70,000 gallon pool that cools and shields the fuel in the 1 MW research reactor on Penn State's campus using two hydrophones, a piezoelectric projector, and an accelerometer. Sev- eral signal-processing techniques will be demonstrated to enhance the measured results. Background vibrational measurement were also taken at the 250 MW Advanced Test Reactor, located at the Idaho National Laboratory, using ac- celerometers mounted outside the reactor's pressure vessel and on plumbing will also be presented. The detectability predictions made in the thesis were validated in September 2015 using a nuclear ssion-heated thermoacoustic sensor that was placed in the core of the Breazeale Nuclear Reactor on Penn State's campus. Some features of the thermoacoustic device used in that experiment will also be revealed. [Work supported by the U.S. Department of Energy.]

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Examples of Use of SINBAD Database for Nuclear Data and Code Validation

Benchmark experiments can serve several purposes and the availability of suitable experimental data is fundamental to ensure that modelling tools meet the requirements of nuclear industry and licensing needs. Essentially, they are used for: - validation of nuclear cross-section data, - validation of nuclear codes and models used, - qualification and training of users through benchmarking and code comparison exercises. The Shielding Integral Benchmark Archive and Database (SINBAD) project was started in the early 1990's at the OECD Nuclear Energy Agency Data Bank (NEA DB) and the Radiation Safety Information Computational Center (RSICC) as a collection of quality experiments for validating and benchmarking computer codes and data for radiation transport and shielding applications. Currently, the SINBAD database comprises over 100 benchmark compilations and evaluations of relevance to: - reactor shielding, pressure vessel dosimetry (48); - fusion blanket neutronics (31); - accelerator shielding (23). In order to facilitate their use, the data are organized in the standardized format structure. The index and the master document (called abstract) use the Hyper Text Markup Language (HTML) format with links to text files, figures, Portable Document Format (pdf) documents and computer code inputs. The format allows easy access and forward/backward navigation among the data and has proved to be suitable, general enough and above all easy (and low-cost) to maintain. In addition to the characterization of the radiation source, description of the shielding set-up, the instrumentation and the relevant detector measurements, most sets in SINBAD contain also the deterministic or Monte Carlo radiation transport computer model used for the interpretation of the experiment and, where available, results from uncertainty analysis. The set of primary documents used for the benchmark compilation and evaluation are provided in computer readable form. The database is intended for different types of users, including nuclear data evaluators, computer code developers, experiment designers and university students. SINBAD is available from the NEA Data Bank and RSICC (see https://www.oecdnea.org/science/wprs/shielding/sinbad/). Up to now several hundreds of SINBAD packages were distributed from the NEA DB and RSICC. Since 2011 the maintenance and further development of the database is coordinated in the scope of the OECD NEA Nuclear Science Committee (NSC) Working Party on Scientific Issues of Reactor Systems (WPRS) Expert Group on Radiation Transport and Shielding (EGRTS). A key objective of the group is to identify, evaluate and preserve experimental data on shielding benchmarks. The Expert Group maintains close links with the International Reactor Physics Experiment Evaluation (IRPhE) and International Criticality Safety Benchmark Evaluation (ICSBEP) projects, as well as in co-ordination with the JEFF and EFF NEA Data Bank projects and with the SATIF community of accelerator shielding specialists. In the last years, much effort was devoted to the quality review of the available benchmark information.

42 ENGINEERING↗
DOE OSTI2021

Economic solution for low carbon process heat: A horizontal, compact high temperature gas reactor

In 2018, nuclear energy generated 55% of United States’ and one third of the world’s carbon free electricity, making nuclear energy a key tool in efforts to mitigate climate change before 2050. However, the current nuclear technology, light water reactors (LWRs), is limited to 300°C, so it cannot be used to decarbonize industrial process heat which accounts for 12% of US greenhouse gas emissions. High temperature gas reactors (HTGRs) can meet the high temperature demand with carbon free nuclear heat. The estimated cost of HTGRs, such as the Next Generation Nuclear Plant (NGNP), are even higher than state-of-the-art LWRs. In this paper, we expanded our nuclear cost estimating tool to include HTGRs and find that the NGNP overnight capital costs were 32% higher than an advanced LWR per unit capacity. The higher cost will naturally result in larger risk to cost overrun as recently experienced by larger LWRs in western nations. With a design-to-build mindset to minimize cost and construction risk, we introduce the horizontal, compact HTGR (HC-HTGR). The reactor core and steam generator are mounted horizontally on rails and in-line with one another, decreasing the size of the reactor building relative to the power capacity four times when compared to traditional HTGRs. The HC-HTGR reduced overnight civil structure costs by 42%, indirect costs by 38%, and total capital costs by 20% from NGNP. We discussed the required engineering of new systems for the HC-HTGR including vessel supports, the reactor cavity cooling system, and steam generator design. Finally, we estimated the fuel and operations costs of the HC-HTGR, and a survey of low-carbon industrial process heat technology showed the HC-HTGR can deliver a highly competitive levelized cost of heat in the range of $6.13–12.48/GJ.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Advanced Nuclear Technology: Integrated Pressurized Water Reactor (iPWR) Containment Aerosol Deposition Behavior

Under assumed severe accident conditions, a nuclear reactor’s containment vessel provides a defense-in-depth function by preventing radionuclide particle release. This is achieved by creating a physical barrier and by decontamination (removal of aerosolized particles produced during the accident). Decontamination occurs through active mechanical systems (where applicable) and passive natural occurring phenomena. Due to their comparatively higher containment surface area to volume ratios when compared to large light water reactors (LWRs), the integrated pressurized water reactor (iPWR) subcategory of small modular reactors (SMRs) has design features that increase the significance of the passive decontamination factors, due to the following natural occurring phenomena: gravitational settling, thermophoresis, diffusiophoresis, and impaction due to convective flows. The purpose of this study is to provide estimates for the decontamination associated with these phenomena. Specifically, these results provide decontamination factors associated with the thermal-hydraulic and geometric parameters that characterize iPWRs, based on the experimental work documented in this report.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Shift reactor for direct fuel cell hydrogen system

A multi-stage shift reactor includes a vessel having an inner chamber configured to contain a first shift catalyst, the first shift catalyst configured to receive anode exhaust gas form a fuel cell and to output a first shifted gas, and an outer chamber annularly disposed about the inner chamber and configured to contain a second shift catalyst, the second shift catalyst configured to receive the first shifted gas and output a second shifted gas. The shift reactor further includes a water injection port downstream from the inner chamber and packing between the water injection port and the outer chamber, the packing configured to prevent liquid water from passing therethrough.

30 DIRECT ENERGY CONVERSION↗