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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 505 records · Page 28
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Experimental and Numerical Investigation of PZT Response in Composite Structures with Variable Degradation Levels

Commercial aerospace vehicles have been increasingly demanding to withstand harsh conditions with low-weight material, i.e., composites. Unfortunately, low-velocity impacts strongly affect their performance. Structural health monitoring with permanently attached sensors allows achieving cost-effective maintenance and tearing down knockdown factors. However, the degradation of transducers adopted for online detection of damage negatively affects the diagnosis. That deterioration is addressed in this work with the electromechanical impedance approach employed at relatively low ultrasonic frequencies. Several degradation conditions are investigated with experimental and numerical simulations. The results demonstrate how the self-diagnosis approach detects pure sensor failures without any structural dependence. However, self-detection of the mixed mode of failures is challenging due to the opposite effect that different types of failure return. Numerical simulations provide a spectral response in compliance with measurements. On top of that, numerical results demonstrate that the combination of different types of damage may induce missed detection. That is where a multi-parameter self-diagnosis approach may further improve the overall monitoring system.

36 MATERIALS SCIENCE↗
DOE OSTI2024

A Simplified Method for Predicting Shaker Voltage in IMMATs

Impedance Matched Multi-Axis Tests (IMMATs) can replicate in-service vibration induced stress more accurately than single axis shaker table tests as they can better match a part’s operational boundary conditions and excite it in multiple degrees of freedom simultaneously. Here, the shakers used in IMMATs are less powerful than shaker tables, so shaker force limits can be exceeded during tests if they are not placed adequately for the desired environment. The ability to predict shaker voltage and force before performing a test is, therefore, helpful in selecting shaker locations so that their limits are not exceeded. In this study, electrodynamic shakers were modeled as discrete electromechanical systems, and the shaker parameters were chosen to match experimentally obtained acceleration/voltage frequency response functions (FRFs). These models were coupled to a finite element model of the device under test (DUT) via dynamic substructuring, and the substructured model was demonstrated to accurately predict shaker voltage as well as the error in reproducing the environment at multiple accelerometer locations. A simple method called the FRF Multiplication method, in which the FRF of the substructured system is approximated as the product of two separate FRFs of the shaker and DUT respectively, was proposed and applied to the same system, yielding similar voltage and error predictions to those obtained using substructuring. Simple case studies were presented to explore the applicability of the proposed method, and it was demonstrated to have similar accuracy to the substructuring method in a range of cases. Additionally, we showed that while it was not possible to derive a unique model of the shakers from acceleration/voltage FRFs alone, the models that could be obtained were sufficient to predict test error almost perfectly and shaker voltage with less than 40 percent error.

42 ENGINEERING↗
DOE OSTI2017

Tuning the polar states of ferroelectric films via surface charges and flexoelectricity

In this work, using the self-consistent Landau-Ginzburg-Devonshire approach we simulate and analyze the spontaneous formation of the domain structure in thin ferroelectric films covered with the surface screening charge represented by the Bardeen-type surface states. Hence we consider the competition between the screening and the domain formation as alternative ways to reduce the electrostatic energy and reveal unusual peculiarities of distributions of polarization, electric and elastic fields conditioned by the surface screening length and the flexocoupling strength. We have established that the critical thickness of the film and its transition temperature to a paraelectric phase strongly depend on the Bardeen screening length, while the flexocoupling affects the polarization rotation and closure domain structure. Furthermore the flexocoupling induces ribbon-like nano-scale domains in the film depth far from the top open surface, which might be related to the enigmatic polar nanoregions in relaxor ferroelectrics. Thus the joint action of the surface screening (originating from e.g. the adsorption of ambient ions or surface states) and flexocoupling may remarkably modify polar and electromechanical properties of thin ferroelectric films.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Development of a new control rod drive mechanism design for the ISU AGN-201M reactor

The Aerojet General Nucleonics (AGN) model 201-Modified, known as the AGN-201M reactor, plays an essential role in the educational and research activities at Idaho State University (ISU). The ISU AGN-201M's original Control Rod Drive Mechanism (CRDM) has been in operation for more than fifty years with no large-scale redesigns. The CRDM is required to eject the fuel rods within one second during a SCRAM event (also known as a 'reactor trip') and adjust the control rods' insertion speed, and keeps the rod insertion sequence correct. The existing control rod drive mechanisms meet these criteria but experience a few concerns due to aging. Concerns include complex maintenance and costly repairs for old electromechanical components, rod position feedback errors, and the impediment of the plate during a SCRAM due to binding of the lead screws of the existing mechanism. During a binding event, the drive mechanism becomes locked, preventing the control rod's magnetic plate from moving in or out under the reactor's normal and emergency operating conditions. Although, the binding has no effect on the ability of the rod to exit the core during the SCRAM. To counteract the concerns and issues with the current CRDM, a new design has been proposed using newer components and a simplified design. The new design utilizes more advanced electric and mechanical components that are commercially available. The new CRDM system is divided into four main aspects: (1) control rod movement design (motor, lead screw, guide rods), (2) control rod ejection (springs, electromagnet), (3) control rod position and feedback (position transducer, microswitches), and (4) material selection and structural analysis. The new design aims to reduce the overall complexity and probability of failure to improve the reactor's overall reliability. With proper material selection and improved structural design, the new drives are lighter with little to no change in structural integrity. The new control rod drive mechanism eliminates binding scenarios by using a single lead screw and implementing additional guide rods. An advanced linear position sensor and microswitches replace the existing and aging synchro system for accurate rod position feedback resulting in better reactivity control. The new design meets the reactor's operational limits by having an average reactivity insertion of 0.065% Δk/k per second, which corresponds to a total control rod insertion time of 19.23 s, while the control rod's ejection time remains less than one second during a SCRAM event. The new design ensures the reactor's long-term viability for educational and research activities by increasing the reliability and safety of operation for years to come.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Electroelastic investigation of drying rate in the direct contact ultrasonic fabric dewatering process

Ultrasonic vibrations, used to atomize liquids into a fine mist, are a promising solution for the future of efficient clothes drying technology. The world’s first ultrasonic dryer—demonstrated by researchers at Oak Ridge National Laboratory—successfully applies the scientific principles behind ultrasonic drying, and several working prototypes have been demonstrated. This technology is based on direct mechanical coupling between mesh piezoelectric transducers and wet fabric. During the atomization process, vertical oscillations of a contained liquid, called Faraday excitations, result in the formation of standing waves on the liquid surface. At increasing amplitudes and frequencies of oscillation, wave peaks become extended and form “necks” connecting small secondary droplets to the bulk liquid. When the oscillation reaches an acceleration threshold, the droplet momentum is sufficient to break the surface tension of the neck and enable the droplets to travel away from the liquid. In this work, we investigate the atomization process using an ultrasonic transducer as it pertains to moisture retained within a fabric. An experimentally validated electromechanical analytical-numerical model is proposed. This model bridges the vibrations of a piezoelectric mesh transducer to the critical acceleration needed for fabric drying to occur. Then, the drying rate model is developed, consisting of an initial nonlinear region due to atomization, followed by a linear thermal evaporation region. The models developed identify the influence of key parameters on ultrasonic drying and will aid in improving atomizer design for efficient, timely fabric drying. This study is the first proposed model for the ultrasonic atomization of fabrics saturated with water, applicable to any type of transducer. The results present a non-dimensional equation for the ultrasonic dewatering of fabrics, dependent only on transducer acceleration and the surface area of the cloth. Furthermore, the development of this technology using the proposed physical models will allow for global reductions in electrical demand related to clothes drying.

42 ENGINEERING↗
DOE OSTI2018

The effects of damage and self-healing on impedance spectroscopy of strain-hardening cementitious materials

This work elucidated the effects of damage and self-healing on the frequency-dependent electrical response of strain-hardening cementitious materials. Electrical impedance spectroscopy was conducted before material cracking, during single crack opening, sequential formation of multiple microcracks, and subsequent self-healing of the microcracks. The results revealed that the material complex impedance was strongly influenced by crack opening and crack number; both changed during mechanical straining as well as the self-healing process. A new equivalent circuit model was formulated for predicting the frequency-dependent electrical response of the material during damage evolution and self-healing process. Analyzing the changes of model parameters revealed the mechanisms that contribute to the frequency-dependent electromechanical response of the material. This study generated new experimental data and analytical model coupling the electrical response with damage level in cementitious materials. The new understandings are critical for the next step of realizing damage sensing in strain-hardening cementitious materials through frequency-dependent AC measurements.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Biaxial Flexural Strength of Poled Lead Zirconate Titanate under High Electric Field with Extended Field Range

In the present work, as-received poled lead zirconate titanate, or PZT 5A, was examined using ball-on-ring (BoR) mechanical testing coupled with an electric field. Electric fields in the range of 4Ec (Ec, coercive field) with controlled loading paths were applied, and mechanical tests at a substantial number of characteristic electric field levels were conducted. Commercial electronic liquid FC-40 was used to prevent the setup from dielectric breakdown under a high electric field. Weibull strength distribution was used to interpret the mechanical strength data. The data showed that the strength levels of the PZT-5A tested under OC (open circuit) in air and in FC-40 were almost the same. It was further revealed that , for the studied cases, the effect of loading history on the biaxial flexural strength of the PZT was significant in -Ec, but not in OC or zero field as well as 4Ec . An asymmetry V curve was observed for the characteristic strength-electric field graph, and the bottom of V curve was located near the negative coercive field. Microscopy analysis showed that surface-located volume-distributed flaws were the strength limiter and responsible for the failure of the tested PZT under electromechanical loadings.

Zhang, Kewei↗
DOE OSTI2016

Compositional inhomogeneityand segregation in (K 0.5 Na 0.5 )NbO 3 ceramics

The effects of the calcination temperature of (K 0.5 Na 0.5 )NbO 3 (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated in this report. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d 33 =128.3 pC/N, planar electromechanical coupling coefficient k p =32.2%, mechanical quality factor Q m =88, and dielectric loss tan δ=2.1%.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Using non-invasive MEMS pressure sensors for measuring building envelope air leakage

Micro-electromechanical systems (MEMS)-based sensors have seen significant improvements in accuracy and cost over the past several years, and due to the need for altitude sensing in unmanned aerial vehicles and wearable technologies, absolute pressure sensors have shown the most dramatic improvements. This paper investigates applications of MEMS sensors in commercial buildings, including pairing two absolute pressure sensors to determine differential pressures between different locations in and around buildings. Differential pressure measurements are commonly made in commercial buildings for a number of applications, including static pressure measurements for variable-speed supply fan control, air balancing in hospitals, and for envelope and duct air leakage testing. This paper focuses specifically on envelope air-leakage testing applications of these sensors. The use of continuous pressure measurements in addition to one-time non-intrusive outdoor airflow measurements of rooftop packaged units is investigated. A comparison with standardized leakage testing indicated that continuous measurements with MEMS pressure-sensors were able to estimate envelope leakage to within 3–16% of the standardized test result. In addition, the magnitude and stability of differential pressure differences that can be resolved with absolute pressure sensors are also investigated in the laboratory and the field. Results show that the sensors can be effectively used for pressures seen in low rise buildings with rooftop units.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2025

Thermal and electric multidomain dynamic model for integration of power grid distribution with behind-the-meter devices

As renewable energy sources like solar and wind power become more integrated into the grid, coordinated control of behind-the-meter devices is crucial for enhancing grid flexibility and reliability and for meeting cost targets, with standardized models being developed to support this transition. The increasing flexibility and uncertainty of integrated renewable energy grids, along with interactions between various subsystems, make traditional steady-state modeling insufficient to capture transient and dynamic behaviors. Current models (e.g., composite load and battery equivalent models) focus on thermodynamic or electrical characteristics but overlook critical electromechanical interactions. This limits the ability to share performance information for grid services and hampers fast dynamic simulations. In addition, motor stalling is usually triggered by a fault event and attributed to the characteristics of the mechanical torque of the motor, resulting in absorption of a large amount of reactive power during the stalling period. Further, this significant withdrawal of reactive power will deteriorate the dynamic voltage stability of power grids and cause delayed voltage recovery. Therefore, an in-depth modeling of the thermodynamics or mechanical torque is essential to study the impacts of the realistic torque characteristics of those behind-the-meter devices on power system voltage stability. This study developed a dynamic multidomain model for building HVAC systems, such as air-source heat pumps, to simulate their thermal and electrical responses to grid transients. The model can accurately predict power metrics with a mean absolute percentage error of 10%, by validating against with power system computer-aided design performance data. Case studies demonstrate the model capability of capturing the transient response to sudden voltage changes, rapid load fluctuations, and system shutdowns respectively. During a sudden voltage drop (30% for 0.1s), a fully loaded heat pump’s motor speed dropped, continued declining, and shut down after 3.6s, with severe power oscillations and a torque spike. A partially loaded unit experienced temporary oscillations but stabilized. Under higher building loads, compressor speed increased from 64% to 100%, with power and torque rising before stabilizing. In safety-triggered shutdowns, power decreased after minor fluctuations, and torque briefly spiked before dropping to zero.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2022

Nanotomographic observation and statistical analysis of overcharging induced cracks in LiCoO 2 single crystalline particles

Particle fracture represents an important mode of battery electrode degradation. Extensive cracking occurs in the layered oxide cathodes of lithium-ion rechargeable batteries when they are charged beyond safe operational voltages. In this paper, we analyze the morphology and distribution of cracks in over 100 overcharged LiCoO 2 (LCO) single-crystalline particles imaged via X-ray nanotomography. Herein, we observe a strong particle size dependence in both nucleation and growth of cracks, with percentage of cracked particles, crack size, and crack surface area per unit volume all increasing significantly with particle volume. Increasing the cutoff voltage above 4.6V is found to trigger much more pronounced crack growth, which we attribute to the large misfit stress caused by the H1-3 to O1 phase transition. This study offers valuable statistical insights into the fracture behavior of layered oxide cathodes and reveals the importance of particle size control on electromechanical degradation of battery electrodes.

25 ENERGY STORAGE↗
DOE OSTI2022

Performance of multifunctional piezoelectric energy harvesting microgyroscopes with material degradation

Most microelectromechanical systems (MEMS) are made from brittle materials that are prone to cracking. Damage from the formation of cracks can occur anytime during the manufacturing process or due to mechanical loading of MEMS devices. Cracks can increase the structures flexibility and lead to changes in performance or total failure. Understanding the potential influences cracks in MEMS is necessary for the longevity of these systems. The energy harvesting microgyroscope studied in this work is susceptible to crack propagation in its silicon substrate and lead zirconate titanate piezoelectric patch. To this end, an electromechanical model is developed to capture the impacts of cracks on the performance of a damaged energy harvesting microgyroscope. Numerical methods are used to approximate the damage associated with distributed crack networks. Then, the static and dynamic responses of the damaged microgyroscope are analyzed for two possible multifunctional setups. Here, the current study revealed that cracks can significantly affect the static and dynamic behaviors of the microgyroscope energy harvester. Combinations of cracking and piezoelectric property degradation cause a decrease in the static pull-in voltage and shift the resonance frequencies of the system. Additionally, it is shown that the systems sensitivity to changes in the base rotation and energy harvesting capabilities vary widely depending on the severity of material degradation.

36 MATERIALS SCIENCE↗
DOE OSTI2023

ALEGRA: Finite element modeling for shock hydrodynamics and multiphysics

ALEGRA is a multiphysics finite-element shock hydrodynamics code, under development at Sandia National Laboratories since 1990. Fully coupled multiphysics capabilities include transient magnetics, magnetohydrodynamics, electromechanics, and radiation transport. Importantly, ALEGRA is used to study hypervelocity impact, pulsed power devices, and radiation effects. The breadth of physics represented in ALEGRA is outlined here, along with simulated results for a selected hypervelocity impact experiment.

42 ENGINEERING↗
DOE OSTI2019

Effects of polymeric binders on the cracking behavior of silicon composite electrodes during electrochemical cycling

Mechanical degradation caused by lithiation/delithiation-induced stress and large volume change is the primary cause of fast capacity fading of silicon (Si)-based electrodes. Although intensive efforts have been devoted to understanding electromechanically induced fractures of electrodes made of Si alone (e.g., Si particles, Si thin films, and Si wafers), the cracking behavior of Si/polymeric binders/carbon black composite electrodes is unclear and poorly understood. Here, we investigate, by in situ and ex situ techniques, the cracking behavior of Si composite electrodes made with different binders, including polyvinylidene fluoride (PVDF), sodium-alginate (SA), sodium-carboxymethyl cellulose (Na-CMC), and Nafion. We found that extensive cracks form during the 1st delithiation process, which periodically open and close during subsequent lithiation/delithiation cycles at the same locations in the Si composite electrodes made with SA, Na-CMC, and Nafion. In contrast, a significantly fewer number of cracks form in the Si/PVDF electrodes after electrochemical cycling. A possible mechanism is proposed to help understand the effects of binders on the cracking behavior (e.g., crack spacing and island size) of Si composite electrodes. We also suggest possible approaches, including reducing the electrode thickness, patterning electrodes, and using highly recoverable binders, to inhibit cracks and improve the mechanical integrity of Si composite electrodes.

25 ENERGY STORAGE↗
DOE OSTI2020

Internal short circuit and failure mechanisms of lithium-ion pouch cells under mechanical indentation abuse conditions: An experimental study

Electromechanical structural integrity and thermal stability dictate the safety performance of lithium-ion batteries. Progressive deformation and failure across microscopic and macroscopic lengths scales that are responsible for internal short circuit (ISC) in lithium-ion cells under mechanical abuse conditions remains elusive. In this study, a series of indentation tests were conducted on lithium-ion cells with different capacities up to the occurrence of ISC. The external response and internal configuration of these cells were investigated. It is discovered that cells with different capacities and state of charges exhibited different behaviors. Maximum temperature, which is often regarded as the most important parameter related to thermal runaway (TR), varied considerably due to the complicated contact configurations. X-ray computed tomography (XCT) showed that ISC was a collective result of shear band or other strain-localization modes in the electrode assembly, shear offsets in the granular coatings of electrodes, and the accompanying ductile fracture in the metal foils. We believe that the irregular strain-localization modes (kinks, cusps, and buckles), radical mismatches in mechanical properties of different layers, and geometric features of the indenter eventually lead to the tearing/puncture of cell separator at various locations. Furthermore, the results could provide useful guidance for the micromechanical modeling of lithium-ion cells.

25 ENERGY STORAGE↗
DOE OSTI2016

Hydrothermal crystal growth, piezoelectricity, and triboluminescence of KNaNbOF{sub 5}

Single crystals of the noncentrosymmetric KNaNbOF{sub 5} polymorph were grown for piezoelectric and triboluminescent measurements. Piezoelectric measurements yielded a d{sub 33} value of ±6.3 pCN{sup −1} and an effective electromechanical coupling coefficient of up to 0.1565 in the frequency range 1960–2080 kHz. Crystals of KNaNbOF{sub 5} were found to exhibit a strong triboluminscence effect visible to the naked eye as blue sparks when crystals are crushed. This triboluminescence effect is uncommon in that it is likely independent from both the piezoelectric effect and atmospheric electrical discharge. Instead, triboluminescence may originate from crystal defects or be related to an electroluminescence effect. - Graphical abstract: An optical emission visible to the naked eye as blue sparks is observed when KNaNbOF{sub 5} single crystals are fractured. - Highlights: • Single crystals of KNaNbOF{sub 5} were grown under hydrothermal conditions. • Piezoelectric and triboluminescent properties were characterized. • Piezoelectric measurements yielded a d{sub 33} value of ±pCN{sup −1}. • KNaNbOF{sub 5} exhibits strong triboluminscence visible to the naked eye as blue sparks.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Effect of n-HA content on the isothermal crystallization, morphology and mechanical property of n-HA/PLGA composites

Graphical abstract: Effect of n-HA content on the isothermal crystallization, morphology and mechanical property of n-HA/PLGA composites was studied in details. The results showed that the addition of higher content of g-n-HA was favorable to promote the crystallization better in g-n-HA/PLGA composites, but it could also cause more agglomeration in PLGA matrix, as a result of worse mechanical properties, and the addition content of 3 wt% g-n-HA to PLGA matrix was an appropriate proportion, which had the highest bending strength among these g-n-HA/PLGA composites, and it might be potential to be used in biomedical fields in future. Highlights: ► The effect of n-HA content on the n-HA/PLGA composites was studied in detail. ► Isothermal crystallization, microstructure and mechanical property were studied. ► The relation between n-HA content and properties of n-HA/PLGA composite was found. ► An appropriate proportion of n-HA in n-HA/PLGA composite was obtained. - Abstract: A serials of g-n-HA/PLGA composites with surface-modified g-n-HA of 1%, 3%, 6%, 10% and 15% in weight were prepared by solution mixing. The isothermal crystallization, morphology and mechanical property of g-n-HA/PLGA composites were investigated by differential scanning calorimeter (DSC), scanning electron microscope (SEM) and electromechanical universal tester. The results showed that Avrami equation was suitable for describing the isothermal crystallization process in this system, and the crystallization rate of g-n-HA/PLGA composites containing more than 3 wt% g-n-HA was basically accord with the relational expression of T{sub 110} {sub °C} > T{sub 105°C} > T{sub 115°C} > T{sub 120°C}. Moreover, at the same Tc, crystallization rate was greatly enhanced with the increasing of g-n-HA acting as nucleate. However, the addition of higher content of g-n-HA would cause more agglomeration in PLGA matrix, so that the mechanical properties of g-n-HA/PLGA composites would gradually decrease. In conclusion, the addition of higher content of g-n-HA was favorable to promote the crystallization better in g-n-HA/PLGA composites, but it could also cause more agglomeration in PLGA matrix, result in worse mechanical properties, and the addition content of 3 wt% g-n-HA to PLGA matrix was an appropriate proportion, which had the highest bending strength among these g-n-HA/PLGA composites, and it might be potential to be used in biomedical fields in future.

36 MATERIALS SCIENCE↗