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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Liquid hydrogen tankage design

For this, the tankage experienced only minor thermal loadings and flight loads, hence, the predominate loading was the tank pressurization. Since the tanks were basically tension designed, the fatigue and damage tolerance criteria played the most important part in the overall design of the tank. Sensitivity factors were generated for the reference LH2-fueled airplane to provide a basis for evaluation of the effects of changes from the baseline design. For example, the various candidate insulation systems and tank structural concepts offer tradeoffs of the tankage offset distance (distance between exterior surface to tank) and weight. As the offset varies, the aircraft fuselage length must change to provide the required fuel volume within the fixed fuselage cross-section and hence the sensitivity on the aircraft DOC could be assessed.

Davis, G. W.↗

Chemiluminescence Measurements in a Combustor Using a 7-Point Lean Direct Injector Array Configuration for Gas Turbine Engine Applications

This paper reports results for a 7-point lean direct injector (LDI) array for a particular configuration. The LDI configuration in this study used a 60 degrees center pilot swirler and 52.5 degrees on the six outer swirlers. Chemiluminescence images of C2 and CH were collected at a frame rate of 25 Hz using an intensified CCD camera. Narrow bandwidth filters were coupled with the CCD camera in order to spectrally isolate C2 and CH signals. C2 was captured at 515 nm, and the CH signal was acquired at 430 nm. Six inlet conditions were considered in this study, all with the same inlet pressure, 75 psia, and same inlet temperature, 800 degcrees Fahrenheit. These conditions aimed to observe the effect of equivalence ratio, fuel staging, and reference velocity on C2 and CH emissions. Based on the chemiluminescence images, the changes in the inlet conditions was evident in both the pilot and outers. Additionally, the pilot (center injector element) appeared well isolated from the six outer elements under all test conditions.

lean direct injection↗

Flame propagation under partially-premixed conditions

This study concentrates on developing a better understanding of triple flames. We relax the assumption of zero heat release, address the issue of stabilization, and, in order to investigate the role that heat release plays in flame propagation in partially premixed combustion, we return to a simple flow field and investigate the behavior of flames in a laminar environment. We solve the compressible Navier-Stokes equations in a two-dimensional domain. At the boundaries, we use an inflow boundary condition on the left and nearly-perfect reflective boundary conditions, required to avoid pressure drift, at the outflow and sides. After the flow and flame are initialized, the mixture fraction is varied at the inlet from its uniform stoichiometric value to a tanh profile varying from zero to one. As the mixture fraction gradient reaches the flame surface only the centerline is exposed to the stoichionetric mixture fraction and locally maintains the planar flame speed and reaction rate. Above this point the mixture is fuel rich, and below fuel lean. As a result, these regions of non-unity equivalence ratio burn less, the reaction rate drops, and the local flame speed is reduced. The excess fuel and oxidizer then combine behind the premixed flame along the stoichiometric surface and burn in a trailing diffusion flame. Thus the 'triple' flame refers to the fuel-rich premixed flame, the fuel-lean premixed flame, and the trailing diffusion flame. Due to heat release, the normal velocity across the flame is increased, whereas the tangential component remains unchanged. Far-field flame speed, local flame speed, and their differences are shown as a function of the local mixing thickness. It was also determined that the lateral position of the flame affects stabilization, and the distribution of the reaction rate along the premixed wings of triple flames affects flame propagation.

Ruetsch, Gregory R.↗

The NASA broad specification fuels combustion technology program at Pratt and Whitney

The technology required to accommodate the use of broadened properties fuels in commercial aircraft engine combustors with minimum impact on the emissions, performance, durability and engine operational characteristics is discussed. Emphasis was placed on defining the potential for reducing the fuel sensitivity of the reference combustion system through design refinements and the introduction of more advanced technology combustors. To this end the tests conducted included the evaluation of variations of three different combustor concepts representing progressively more advanced technology levels. It was demonstrated that reduced fuel hydrogen content has adverse impacts on current single stage combustors; the best opportunities for reducing the fuel sensitivity of these combustors are through improved fuel injectors and advanced liner cooling and structural concepts and that the advanced technology staged and variable geometry combustor concepts have inherent operational flexibility that can be exploited to accommodate changes in fuel composition. Also, advanced technology combustor concepts were evaluated. A variable geometry combustor capable of airflow modulation during operation and a new concept which is a further evolution of the Vorbix combustor are discussed.

Lohmann, R. P.↗

Space station propulsion: The advanced development program at Lewis

A reference configuration was established for the initial operating capability (IOC) station. The reference configuration has assumed hydrazine fueled thrusters as the propulsion system. This was to establish costing and as a reference for comparison when other propulsion systems are considered. An integral part of the plan to develop the Space Station is the advanced development program. The objective of this program is to provide advanced technology alternatives for the initial and evolutionary Space Station which optimize the system's functional characteristics in terms of performance, cost, and utilization. The portion of the Advanced Development Program that is concerned with auxiliary propulsion and the research and programmatic activities conducted are discussed.

Jones, R. E.↗

Space Station propulsion - The Advanced Development Program at Lewis

A reference configuration was established for the initial operating capability (IOC) station. The reference configuration has assumed hydrazine fueled thrusters as the propulsion system. This was to establish costing and as a reference for comparison when other propulsion systems are considered. An integral part of the plan to develop the Space Station is the advanced development program. The objective of this program is to provide advanced technology alternatives for the initial and evolutionary Space Station which optimize the system's functional characteristics in terms of performance, cost, and utilization. The portion of the Advanced Development Program that is concerned with auxiliary propulsion and the research and programmatic activities conducted are discussed.

Jones, R. E.↗

Factors Contributing to Pilot Valve Fuel Seal Extrusion in Orbiter PRCS Thrusters

Extrusion of the polytetrafluoroethylene (PTFE) pilot seal used in the monomethylhydrazine (fuel) valve of the Orbiter Primary Reaction Control System (PRCS) thrusters has been implicated in numerous on-orbit thruster failures and on-ground valve failures. Two extrusion mechanisms have been proposed, one or both may be occurring. The first mechanism is attributed to thermal expansion mismatch between adjacent PTFE and metal parts used in the fuel valve, and is referred to as thermal extrusion. The second mechanism is attributed to nitrogen tetroxide (oxidizer) leakage from the adjacent oxidizer valve on the same thruster during ground turnaround, and is referred to as oxidizer-induced extrusion. Model calculations of PTFE pilot seal in an exact pilot valve configuration show that extrusion can be caused by differential thermal expansion, without the intervening influence of oxidizer. Experimental data on semitrapped PTFE and TFM (modified PTFE) specimens simulating a fuel pilot valve configuration show that thermal extrusion 1) is incremental and irreversible, 2) increases with the size of the thermal excursion, 3) decreases with successive thermal cycling, and 4) is accompanied by gap formation. Both PTFE and TFM exhibit a higher affinity for oxidizer than fuel. The property changes associated with oxidizer uptake may explain why oxidizer seals do not exhibit extrusion. Impression replicas of fuel pilot seals removed from the Orbiter fleet show two types of extrusion: extrusion of the entire seal (loaded extrusion), or extrusion of non-sealing surface (unloaded extrusion). Both extrusion types may arise from differences in service history, rather than in failure mechanism. The plausibility oxidizer-induced extrusion was evaluated. Preliminary calculations suggest that enough energy, heat, or gas may be liberated under certain operational scenarios to cause catastrophic extrusion. However, given the lack of supporting data, conclusions implicating oxidizer leakage as a factor in extrusion must be made with caution.

Waller, J.M.↗

Characteristics of constrained optimum trajectories with specified range

Necessary conditions of optimality are derived for trajectories whose structure is limited to climb, steady cruise, and descent segments. The performance function consists of the sum of fuel and time costs, referred to as direct operating cost (DOC). The state variable is range to go and the independent variable is energy. In this formulation a cruise segment always occurs at the optimum cruise energy for sufficiently large range. At short ranges (500 n. mi. and less) a cruise segment may also occur below the optimum cruise energy. The existence of such a cruise segment depends primarily on the fuel flow vs thrust characteristics and on thrust constraints. If thrust is a free control variable along with airspeed, it is shown that such cruise segments will not generally occur. If thrust is constrained to some maximum value in climb and to some minimum in descent, such cruise segments generally will occur. Computer calculations of typical short-range trajectories obtained about a 1% cost penalty for constraining the thrust.

Erzberger, H.↗

Optimum climb and descent trajectories for airline missions

The characteristics of optimum fixed-range trajectories whose structure is constrained to climb, steady cruise, and descent segments are derived by application of optimal control theory. The performance function consists of the sum of fuel and time costs, referred to as direct operating cost (DOC). The state variable is range to go and the independent variable is energy. In this formulation a cruise segment always occurs at the optimum cruise energy for sufficiently large range. At short ranges (400 n. mi. and less), a cruise segment may also occur below the optimum cruise energy. The existence of such a cruise segment depends primarily on the fuel flow vs thrust characteristics and on thrust constraints. If thrust is a free control variable along with airspeed, it is shown that such cruise segments will not generally occur. If thrust is constrained to some maximum value in climb and to some minimum in descent, such cruise segments generally will occur.

Erzberger, H.↗

Constrained optimum trajectories with specified range

The characteristics of optimum fixed-range trajectories whose structure is constrained to climb, steady cruise, and descent segments are derived by application of optimal control theory. The performance function consists of the sum of fuel and time costs, referred to as direct operating costs (DOC). The state variable is range-to-go and the independent variable is energy. In this formulation a cruise segment always occurs at the optimum cruise energy for sufficiently large range. At short ranges (500 n. mi. and less) a cruise segment may also occur below the optimum cruise energy. The existence of such a cruise segment depends primarily on the fuel flow vs thrust characteristics and on thrust constraints. If thrust is a free control variable along with airspeed, it is shown that such cruise segments will not generally occur. If thrust is constrained to some maximum value in climb and to some minimum in descent, such cruise segments generally will occur. The performance difference between free thrust and constrained thrust trajectories has been determined in computer calculations for an example transport aircraft.

Erzberger, H.↗

Fuel cell technology for lunar surface operations

Hydrogen-oxygen fuel cells have been shown, in several NASA and contractor studies, to be an enabling technology for providing electrical power for lunar bases, outposts, and vehicles. The fuel cell, in conjunction with similar electrolysis cells, comprises a closed regenerative energy storage system, commonly referred to as a regenerative fuel cell (RFC). For stationary applications, energy densities of 1,000 watt-hours per kilograms an order of magnitude over the best rechargeable batteries, have been projected. In this RFC, the coupled fuel cell and electrolyzer act as an ultra-light battery. Electrical energy from solar arrays 'charges' the system by electrolyzing water into hydrogen and oxygen. When an electrical load is applied, the fuel cell reacts the hydrogen and oxygen to 'discharge' usable power. Several concepts for utilizing RFC's, with varying degrees of integration, have been proposed, including both primary and backup roles. For mobile power needs, such as rovers, an effective configuration may be to have only the fuel cell located on the vehicle, and to use a central electrolysis 'gas station'. Two fuel cell technologies are prime candidates for lunar power system concepts: alkaline electrolyte and proton exchange membrane. Alkaline fuel cells have been developed to a mature production power unit in NASA's Space Shuttle Orbiter. Recent advances in materials offer to significantly improve durability to the level needed for extended lunar operations. Proton exchange membrane fuel cells are receiving considerable support for hydrospace and terrestrial transportation applications. This technology promises durability, simplicity, and flexibility.

Deronck, Henry J.↗

Flame Structure Comparison using Jet-A and an isoparaffinic fuel in a lean direct injection flame tube combustor

This paper offers a first look at some recently acquired optical data. The effect of reference velocity on flame thickness, fuel atomization, and relative speciation of OH, CH, C2, and soot for two National Jet Fuel Combustion Program (NJFCP) fuels are explored in this paper. The NJFCP fuels are an average Jet-A, designated A-2 with a derived cetane number (DCN) of 49, and an isoparaffinic kerosene, C-4. C-4 fuel is made up primarily of C9 - C13, and C16 isoparaffins and is a combination of 60% Sasol IPK and 40% GEVO alcohol-to-jet (ATJ). C-4 has a DCN of 28. Both fuels begin distillation at about the same temperature, but C-4 completes about 30 degrees Celsius lower than A-2. Chemiluminescence images were acquired in a 5-atm gas turbine flame tube combustor using the NASA 7-point lean direct injector (LDI). The flame characteristics were determined through imaging with three scientific cameras. OH*, CH*, and C2* chemiluminescence were collected through narrow bandpass filters centered at 313nm, 430nm and 515nm onto an intensified high-speed camera framed at 8-kHz. A second high-speed camera collected color flame images at rates between 40 and 50 kHz. An ICCD camera framed at 20 Hz was used to record planar laser scatter from liquid fuel. Differences in speciation for the chemiluminescent species was observed between the two fuels. Some reasons for the differences are explored in this paper.

gas turbine combustion↗

Degree of vaporization using an airblast type fuel injector for a premixed-prevaporized combustor

Vaporization data are presented which could be useful in designing premixed-prevaporized fuel preparation systems for gas turbine combustors. Lean, premixed-prevaporized combustion systems are being developed because they operate with low flame temperatures and, therefore, produce low levels of nitrogen oxides. Parametric tests of the effect of inlet air temperature, length (residence time), reference velocity, pressure and fuel-air ratio on the degree of vaporization are reported. Jet A and Diesel no. 2 fuel were tested. A formula is provided which shows the effect of inlet air temperature, residence time, reference velocity, and pressure on the degree of vaporization for a constant fuel-air ratio of 0.020. The results of the effect of inlet air temperature on the degree of vaporization using Jet A and Diesel no. 2 are nearly identical.

Tacina, R. R.↗

Effect of flame stabilizer design on performance and exhaust pollutants of a two-row 72-module swirl-can combustor

A test program was conducted to evaluate the effects of four flame stabilizer designs on the performance and gaseous pollutant levels of an experimental full-annular swirl-can combustor. Combustor operating parameters, including inlet-air temperature, reference velocity, and fuel-air ratio, were set to simulate conditions in a 30:1 pressure ratio engine. Combustor inlet total pressure was held constant at 6 atm due to the facility limit. Combustor performance and gaseous pollutant levels were strongly affected by the geometry and resulting total pressure loss of the four flame stabilizer designs investigated. The addition of shrouds to two designs produced an 18 to 22% decrease in the combustion chamber pressure loss and thus resulted in doubling the exit temperature pattern factor and up to 42% higher levels of oxides of nitrogen. A previously developed oxides of nitrogen correlating parameter agreed with each model within an emission index of plus or minus 1 but was not capable of correlating all models together.

Biaglow, J. A.↗

Coherent Anti-stokes Raman Spectroscopy (CARS) of gun propellant flames

Temperature measurements were made in a slightly fuel rich, premixed propane/air reference flame and nitrate ester propellant flames burning in air at atmospheric pressure using coherent anti-stokes raman scattering (CARS). Both single and multiple pulse VARS spectra of nitrogen in the reference flame were in good agreement with calculated and reported values. Single pulse CARS nitrogen spectra obtained in the propellant flames were analyzed to give temperatures consistent with values calculated using the NASA-Lewis thermochemical calculation. Comparison of a 0.1 second separated sequence of single pulse CARS spectra indicate turbulent air mixing in these propellant flames. The CARS spectral results demonstrate that temporal and spatially resolved temperature measurements could be determined in transient, turbulent flames.

Mcilwain, M. E.↗

Effect of flameholder pressure drop on emissions and performance of premixed-prevaporized combustors

Parametric tests were conducted to determine the effects of flameholder pressure drop on the emissions and performance of lean premixed-prevaporized combustors. A conical flameholder mounted in a diverging duct was tested with two values of flameholder blockage. Emissions of nitrogen oxides, carbon monoxide, carbon dioxide, and unburned hydrocarbons were measured for combustor entrance conditions of 600 to 800 K air temperature, 0.3 MPa to 0.5 MPa pressure, and 20 m/sec to 35 m/sec reference velocity. Jet A fuel was injected at flow rates corresponding to an equivalence ratio range from 0.8 down to the lean stability limit. Emission results for the high-blockage flameholder were a substantial improvement over the low-blockage emission results. A correlation of combustion efficiency with flameholder pressure drop was developed for pressure drops less than 9 percent.

Duerr, R. A.↗

Fuel characteristics pertinent to the design of aircraft fuel systems

Because of the importance of fuel properties in design of aircraft fuel systems the present report has been prepared to provide information on the characteristics of current jet fuels. In addition to information on fuel properties, discussions are presented on fuel specifications, the variations among fuels supplied under a given specification, fuel composition, and the pertinence of fuel composition and physical properties to fuel system design. In some instances the influence of variables such as pressure and temperature on physical properties is indicated. References are cited to provide fuel system designers with sources of information containing more detail than is practicable in the present report.

Barnett, Henry C↗

Flammability of Heterogeneously Combusting Metals

Most engineering materials, including some metals, most notably aluminum, burn in homogeneous combustion. 'Homogeneous' refers to both the fuel and the oxidizer being in the same phase, which is usually gaseous. The fuel and oxidizer are well mixed in the combustion reaction zone, and heat is released according to some relation like q(sub c) = delta H(sub c)c[((rho/rho(sub 0))]exp a)(exp -E(sub c)/RT), Eq. (1) where the pressure exponent a is usually close to unity. As long as there is enough heat released, combustion is sustained. It is useful to conceive of a threshold pressure beyond which there is sufficient heat to keep the temperature high enough to sustain combustion, and beneath which the heat is so low that temperature drains away and the combustion is extinguished. Some materials burn in heterogeneous combustion, in which the fuel and oxidizer are in different phases. These include iron and nickel based alloys, which burn in the liquid phase with gaseous oxygen. Heterogeneous combustion takes place on the surface of the material (fuel). Products of combustion may appear as a solid slag (oxide) which progressively covers the fuel. Propagation of the combustion melts and exposes fresh fuel. Heterogeneous combustion heat release also follows the general form of Eq.(1), except that the pressure exponent a tends to be much less than 1. Therefore, the increase in heat release with increasing pressure is not as dramatic as it is in homogeneous combustion. Although the concept of a threshold pressure still holds in heterogeneous combustion, the threshold is more difficult to identify experimentally, and pressure itself becomes less important relative to the heat transfer paths extant in any specific application. However, the constants C, a, and E(sub c) may still be identified by suitable data reduction from heterogeneous combustion experiments, and may be applied in a heat transfer model to judge the flammability of a material in any particular actual-use situation. In order to support the above assertions, two investigations are undertaken: 1) PCT data are examined in detail to discover the pressure dependence of heterogeneous combustion experiment results; and 2) heterogeneous combustion in a PCT situation is described by a heat transfer model, which is solved first in simplified form for a simple actual-use situation, and then extended to apply to PCT data reduction (combustion constant identification).

Jones, Peter D.↗