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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2019

Liquid Nitrogen Testing of ISRU Liquefaction Methods in Unsteady Applications

To enable NASA’s planned long duration missions, the agency is putting emphasis on reusable cryogenic systems. Such systems will require replenishing of cryogens on-orbit via a cryogenic tanker or refueling depot, and potentially on the lunar or Martian surfaces with the utilization of in-situ resources. Surface replenishing requires the in-situ production of gaseous oxygen (and hydrogen if on the lunar surface), followed by liquefaction and storage. Funded by NASA’s Advanced Exploration Systems, and managed under the Advanced Cis-Lunar Space Capability Project, the Cryogenic Fluid In-Situ Liquefaction for Landers (CryoFILL) multi center team was formed to develop a liquefaction and storage system that is efficient, reliable and scalable. This presentation will demonstrate the liquefaction and storage of “In-Situ like” propellant via a Tube-On-Tank Heat Exchanger integrated with Active Cooling (cryocooler) (verify proof of concept and obtain relevant data for model validation) and gather lessons learned from “brassboard” testing which will be applied to future liquefaction system prototype testing, then eventually to an end-to-end demonstration.

Stephens, J. R.↗
NASA NTRS2019

Lynx X-Ray Microcalorimeter Cryogenic System

The Lynx x-ray microcalorimeter instrument on the Lynx X-ray Observatory requires a state-of-the-art cryogenic system to enable high-precision and high-resolution x-ray spectroscopy. The cryogenic system and components described provide the required environment using cooling technologies that are already at relatively high technology readiness levels and are progressing toward flight-compatible subsystems. These subsystems comprise a cryostat, a 4.5-K mechanical cryocooler, and an adiabatic demagnetization refrigerator that provides substantial cooling power at 50 mK.

DiPirro, Michael↗
NASA NTRS2020

Fitting Leak Test Report

Many Human Landing System flight elements are anticipated to implement mechanically connected joints in cryogenic fluid lines to simplify system assembly. These joints will need to survive launch vibration, while cold, and remain as leak‐free as possible to minimize commodity loss. Threaded fluid fittings should be qualified for use in their expected environments to reduce risk and ensure mission success. A new ground‐based test apparatus was developed and validated to obtain quantifiable low leak rate test data for a small component, such as a pressurized threaded fluid fitting, while in the temperature range of liquid hydrogen. A cryocooler is used to attain the cold test temperature and helium leakage from a pressurized fitting mounted within a vacuum test chamber is measured using a mass spectrometer leak detector. Two different sizes of Swagelok VCR fittings with three different types of seal rings were selected as the test articles for the initial proof of concept testing. Each fitting configuration was subjected to two consecutive cryogenic thermal cycles and cold leak measurement tests, followed by exposure to a high vibration test profile at ambient temperature on a shaker table, and then two additional cold leak measurement tests. Very low leak rates, below the acceptable leak rate threshold, were measured at the pressures tested. Several enhancements to the test hardware are discussed that would facilitate a comprehensive fitting qualification test campaign by enabling a higher test throughput rate and ensuring a repeatable test profile.

Cryogenic Fluid Management↗
NASA NTRS2017

Mid Infrared Instrument Cooler Subsystem Test Facility Overview

The Cryocooler for the Mid Infrared Instrument (MIRI) on the James Webb Space Telescope (JWST) provides cooling at 6.2K on the instrument interface. The cooler system design has been incrementally documented in previous publications [1][2][3][4][5]. It has components that traverse three primary thermal regions on JWST: Region 1, approximated by 40K; Region 2, approximated by 100K; and Region 3, which is at the allowable flight temperatures for the spacecraft bus. However, there are several sub-regions that exist in the transition between primary regions and at the heat reject interfaces of the Cooler Compressor Assembly (CCA) and Cooler Control Electronics Assembly (CCEA). The design and performance of the test facility to provide a flight representative thermal environment for acceptance testing and characterization of the complete MIRI cooler subsystem are presented.

Weilert, M.↗
NASA NTRS2019

Flux pinning concepts for on-orbit capture and orientation of an MSR orbiting sample container

Concepts for on-orbit capture and orientation of a Mars orbiting sample container (OS) using flux pinning were developed as candidate technologies for potential Mars Sample Return (MSR). The systems consist of a set of type-II superconductors field cooled below their critical temperature using a cryocooler, and operate on an orbiting sample container with a series of permanent magnets spaced around the exterior, along with an integrated layer of shielding to preserve the magnetic properties of the returned samples. Benefits of the approaches include passive, non-contact capture and orientation, as well as a reduction in the number of actuators relative to various mechanical methods.

Chiu, Chi Yeung↗
NASA NTRS2021

ElectroChemical Hydrogen Refrigeration (ECHR)

NASA and Meta Vista have been actively working the development of a new type of cryogenic refrigeration cycle, one that uses hydrogen as the working fluid and compresses this hydrogen using an electrochemical hydrogen compressor. This new cycle has many advantages compared to current state of the art. The electrochemical compressor is more efficient than a mechanical compressor. It is a solid-state device with no moving parts, no vibration, and no lubrication requirements. The compressor is powered by direct current, so there is no Electromagnetic Interference (EMI). The power systems integration will be simpler and more efficient than typical space cryocooler power systems.

Adam M Swanger↗
NASA NTRS2020

NOAA-20 Visible Infrared Imaging Radiometer Suite day–night band on-orbit calibration and performance

The NOAA-20 Visible Infrared Imaging Radiometer Suite (VIIRS) instrument has been successfully operating on orbit since November 28, 2017. The day–night band (DNB) onboard NOAA-20 VIIRS is a panchromatic channel covering wavelengths from 0.5 to 0.9 μm, capable of observing the Earth scene in visible/near-infrared spectral range at a spatial resolution of 750 m. The DNB operates at low-, mid-, or high-radiometric gain stages, and it uses an onboard solar diffuser (SD) panel for low-gain stage calibration. The SD observations also provide a means to compute gain ratios between low-to-mid and mid-to-high-gain stages. With their large dynamic range and high sensitivity, the DNB detectors can make observations during both daytime and nighttime. We provide an assessment of the DNB on-orbit performance and behavior in the first two-year mission period and beyond. The calibration methodology used by the VIIRS Characterization Support Team in support of the NASA Earth science community has been described. The trending of on-board calibrators dark-offsets, SD gains, and gain ratios, and signal-to-noise ratio at minimum radiance have been analyzed, especially during key events such as the nadir and cryocooler doors opening. Furthermore, we performed intercomparison studies between Suomi National Polar-orbiting Partnership and NOAA-20 instruments and evaluated DNB radiometric calibration and characterization, including the SD degradation, detector gains, gain ratios, and straylight correction, as well as the calibration comparison between the NOAA Interface Data Processing Segment look-up-tables and our delivery results.

VIIRS↗
NASA NTRS2019

Uncooled Doped-Si Thermopiles for Thermal Land Imaging Applications

Sustained and enhanced land imaging is crucial for providing high-quality science data on change in land use, forest health, environment, and climate. Future thermal land imaging instruments operating in the 10-12 micron band will provide essential information for furthering our hydrologic understanding at scales of human influence, and producing field-scale moisture information through accurate retrievals of evapotranspiration (ET). To address the need for cost-effective future thermal land imaging missions we are developing novel uncooled doped-silicon thermopile detectors, an extension of a detector design concept originally developed at NASA-Goddard for planetary science applications. These doped-Si thermopile detectors have the potential to offer superior performance in terms of sensitivity, speed, and customization, when compared to current commercial-off-the-shelf uncooled detector technologies. Because cryocooler technology does not need to be fielded on the instrument, these and other uncooled detectors offer the benefit of greatly reduced instrument cost, mass, and power at the expense of some acceptable loss in detector sensitivity. We present the motivation for an uncooled thermal imaging instrument, our doped-Si thermopile detector concept, and performance expectations and comparisons. We also provide an update on the current status of this detector technology development.

Thermopiles↗
NASA NTRS2021

The Origins Space Telescope: Trades and Decisions Leading to the Baseline Mission Concept

The Origins Space Telescope will trace the history of our origins from the time dust and heavy elements permanently altered the cosmic landscape to present-day life. How did galaxies evolve from the earliest galactic systems to those found in the universe today? How do habitable planets form? How common are life-bearing worlds? We describe how Origins was designed to answer these alluring questions. We discuss the key decisions taken by the Origins mission concept study team, the rationale for those choices, and how they led through an exploratory design process to the Origins baseline mission concept. To understand the concept solution space, we studied two distinct mission concepts and descoped the second concept, aiming to maximize science per dollar and hit a self-imposed cost target. We report on the study approach and describe the concept evolution. The resulting baseline design includes a 5.9-m diameter telescope cryocooled to 4.5 K and equipped with three scientific instruments. The chosen architecture is similar to that of the Spitzer Space Telescope and requires very few deployments after launch. The cryo-thermal system design leverages JamesWebb Space Telescope technology and experience.

Infrared↗
NASA NTRSDate not supplied

Development of a Space Irradiance Simulator for Advanced Studies and Materials Research

A lab-scale experimental apparatus that mimics the solar-thermal environment of space has recently been developed and tested at NASA Kennedy Space Center in support of novel materials research for future space science and exploration applications. The Space Irradiance Simulator (SIRS) apparatus exposes specimens up to roughly 61 mm in diameter to a similar thermal environment that exists at distances as close as 0.4 AU from the Sun. This includes a high vacuum environment, access to a deep cryogenic background temperature with optical properties that closely imitate a blackbody, and irradiance from a broadband solar “point” source at fluxes as high as 9300 W/m2. Cooling is provided by a Gifford-McMahon cryocooler capable of 25 W of cooling power at 20 K, with a base temperature of 14 K. A commercially available Xeon lamp acts as the solar source, creating broadband electromagnetic radiation with a spectrum similar to that of the Sun. Light is beamed through the vacuum chamber and onto a sample suspended within the cold-mass via a flexible quartz fiber bundle in conjunction with a custom vacuum feedthrough. The system design, fabrication, and operation are discussed; and results from the initial checkout testing of the system are presented.

A. M. Swanger↗
NASA NTRSDate not supplied

Analysis of Heat Transfer from Local Heating and Cooling Sources at Cryogenic Temperatures

Understanding the dispersion of heat around a cryogenic fluid tank, specifically the interaction between the cryogenic fluid and the tank wall is critical in the analysis of long duration cryogen storage in microgravity. The heat transfer interaction between a cryogenic storage tank and heat sources from external spacecraft structures is also one of the many factors that determine how much heat enters a tank. Recent flight experiments with two-phase fluids have indicated that local concentrations of heat input (also known as “hot spots”) can cause unwanted affects including local boiling. Computational fluid dynamic (CFD) models can provide a detailed assessment of the heat transfer occurring across a cryogenic storage system. However, CFD modeling takes time to construct and run. A simpler approach that can act as initial guidance for later CFD modeling analyzes external “hot spots” as point or finite heat sources. A radial, finite element network or a local direct solution can effectively estimate the heat spread across a cryogenic storage tank by calculating the temperature and heat load as a function of distance from the heat source. This calculation accounts for the convective heat transfer between the cryogenic fluid and storage tank surface. Similar approaches can be used to determine the effectiveness of cooling from a cryocooler as a finite, local heat sink. This approach allows for quick approximations of the thermal map across a cryogenic tank as well as sensitivity analysis under a wide range of design parameters including gravitational fields as implied through natural convection coefficients.

Cryogenic Fluid Management↗
NASA NTRSDate not supplied

Scaling of Liquefaction Systems and the Effects of Gravity

Recent exploration initiatives both by NASA and others have produced interest in the liquefaction of fluids produced through in-situ processes on the surfaces of the Moon and Mars. Liquefaction of fluids in cryogenic temperatures is routinely done at large scale for terrestrial uses, but these processes do not necessarily scale down in an economical or technologically feasible manner for the anticipated rates of initial Lunar or Martian production plants. To understand appropriate processes and scaling parameters, various options should be considered. A multi-center team at NASA considered multiple different refrigeration cycles and refrigeration integration methodologies as well as how these might fit into early liquefaction plants. These studies resulted in the conclusion that integrating the tubing on the storage tank wall (for both structural and heat spreading reasons), preferably the tank which will actually use the fluid, is the nearest path forward. Given that assumption on the general framework of the liquefaction system, there are several different heat transfer mechanisms to consider from a scaling perspective. These include forced convection heat removal to the refrigeration system (or cryocooler), conduction through the tank wall heat exchanger, and condensation (with some natural convection) on the inner tank wall. Analysis of these mechanisms shows that while there is some sensitivity to gravitational level, that within the bounds of current interest (Lunar and Martian applications), this sensitivity does not dominate the liquefaction application. While there will be some effect, perhaps in a limiting manner as the tanks approach some high fill level, system level testing on the Earth should suffice for the performance prediction and demonstration of liquefaction operations as applicable to Lunar and Martian applications. However, as one approaches orbital conditions, this general approach to liquefaction will not be appropriate as the scaling of the heat transfer mechanisms is not appropriate. At this point, other approaches will need to be developed and demonstrated in the micro-gravity environment.

Cryogenics↗
NASA NTRSDate not supplied

Gravitational Effects on Liquefaction Systems for Lunar and Mars xploration

There is interest at NASA, other space agencies, and industry, in the liquefaction of fluids produced through in-situ processes on the surfaces of the Moon and Mars. A multi-center team at NASA recently considered multiple different refrigeration cycles and refrigeration integration methodologies and how these might fit into early liquefaction plants for NASA's exploration initiatives. The rate of liquefaction for these initiatives is quite slow in comparison to large scale terrestrial applications. These studies concluded that, for both structural and heat spreading reasons, integrating the refrigeration tubing on the surface of the storage tank wall is an attractive path to pursue in the near term. An analysis is performed of the condensation processes within the tank to determine the sensitivity of liquefaction to gravitational effects. The heat transfer mechanisms include forced convection heat removal to the refrigeration system (or cryocooler), conduction through the tank wall heat exchanger, and condensation on the inner tank wall. Gravity affects the liquefaction process via condensate liquid drainage, natural convection in the ullage, and the shape of the liquid-vapor interface in the tank. Analysis of these mechanisms shows that while there is some sensitivity to gravitational level in general, within the bounds of current interest (rate of liquefaction appropriate to Lunar and Martian applications), this sensitivity of liquefaction to gravity is quite small. Thus, system level testing on the Earth should suffice for the performance prediction and demonstration of liquefaction operations as applicable to lunar and Martian applications.

Cryogenics↗
NASA NTRSDate not supplied

Finding and Fixing a Small Low Temperature Leak - A Case Study on XRISM/Resolve

The Resolve instrument on the X-Ray Imaging and Spectroscopy Mission (XRISM) uses an Adiabatic Demagnetization Refrigerator (ADR) to cool extremely sensitive x-ray microcalorimeters to 50 mK. A 40-liter superfluid helium dewar and a 4.5 K Joule Thomson (JT)/Stirling cryocooler serve as heat sinks for the ADR and staged cooling for the dewar. The superfluid helium lifetime is required to last at least 3 years on orbit with margin. The superfluid helium dewar developed a small leak (~5e-7 Pa m^3/s) at low temperature which compromised the dewar vacuum in two days of ground testing. It turns out that this leak disappears completely at room temperature (<5e-13 Pa m^3/s). This presentation describes the lengthy process of characterizing, isolating, and ultimately, repairing this leak.

Michael DiPirro↗
NASA NTRS2022

NASA Utilization of Space Nuclear Systems for Robotic and Human Exploration Missions: Response to EO 13972: Promoting Small Nuclear Reactors for National Defense and Space Exploration

Space Nuclear Systems (SNS) technology development offers a wide range of capabilities to support NASA’s current and future missions. Executive Order (EO) 13972, “Promoting Small Modular Reactors for National Defense and Space Exploration” [1], issued 5 January 2021, directs NASA to define requirements for NASA utilization of nuclear energy systems for human and robotic exploration missions through 2040 and analyze the costs and benefits of such requirements.” Although it is premature to define requirements and cost for future exploration missions that have not yet been formulated, this report describes planned objectives and missions by 2040 that are enabled or enhanced by nuclear systems while taking into account a number of unique considerations for nuclear energy in the space environment. Nuclear energy systems are enabling for space missions and critical capabilities where conventional forms of energy production are impractical or impossible due to mass constraints, mission duration, or distance from the Sun. Space nuclear technologies available or in development for use by 2040 utilize radioisotope decay or nuclear fission and fall into three categories: heat, power, and propulsion. Current applications utilize radioisotope power systems that provide consistent and reliable performance in the sub-kilowatt power range. More advanced SNS can enable new mission objectives where high energy density solutions are critical, or where access to solar solutions is prohibitive. Higher power radioisotope and fission systems are under development within NASA for a wide variety of human exploration and science mission applications. Planned missions designed to use radioisotope systems include Dragonfly, a rotorcraft that will explore the surface of Titan, and Persephone, a mission concept for a Pluto orbiter. Nuclear fission systems have the key advantage of providing significantly higher power, lower mass solutions from tens to even thousands of kilowatts. Fission power is enabling to a sustained human presence on the Moon and developing a robust lunar economy. Fission propulsion is enabling for missions within and beyond cis-lunar space. This report examines NASA-envisioned mission applications and associated performance needs for SNS over the next twenty years leading to 2040 along with the unique technical considerations posed by space nuclear technology development. This includes engineering and operational logistics for ground handling, thermal management, survival of the space environment, operational safety, power requirements, and service longevity. Safety to the public, the NASA work force, and agency assets remains a top priority for NASA and particular attention is given to this aspect in the design, hardware assembly, ground operation, launch, and mission operation of an SNS. NASA relies on the Department of Energy as nuclear authority and its legacy of rigorous safety procedures as standards for ground development, test, transportation, and launch site operation. The principal concern is preventing unintended radiological release to the public or environment. Radioisotope system experience has established processes, including ground operation, transportation, and launch, that are considered directly applicable to emerging fission systems; however, fission systems have unique design needs that impact the safety and performance requirements. High efficiency power conversion from both fission and radioisotope systems requires high operating temperatures necessitating both passive and active thermal management to maintain safe and nominal operating conditions. Effective cooling and waste heat rejection have special considerations for space applications, whether in zero-g or reduced gravity. Fluid and heat transfer within the reactor system is not anticipated to be impacted by reduced or zero-g environments. Cryogenic working fluids and propellant supplies utilized in some space nuclear applications will need low mass, high capacity cryocoolers to meet the long-term storage and near zero-boiloff needs. Integrated, high power density SNS capable of being packaged in a single vehicle is a key consideration for NASA. Due to concerns for complexity and reliability, in space reactor assembly and reactor refueling are not current design considerations. Expanding into a new era for space exploration depends on mass-efficient, high-energy solutions to power deep-space vehicles, operate in harsh environments, and increase mission flexibility. NASA nuclear technology investments are targeting power for surface operations and propulsion for fast-transit, deep-space missions, all with the ability to reliably operate without the need for repair or refueling. NASA’s goals, enabled by nuclear technologies, provide for exciting advances in scientific objectives and human exploration, ushering in a new space age that enables a human presence on bodies beyond our Earth.

nuclear↗
NASA NTRS2020

Radiometric Performance Characterization of the CubeSat Infrared Atmospheric Sounder (CIRAS) High Operating Temperature-Barrier Infrared Detectors (HOT-BIRD))

The CubeSat Infrared Atmospheric Sounder (CIRAS) is a remote sensing instrument under development for thedemonstration and technology maturation of hyperspectral infrared sounding in a 6U CubeSat. The CIRASinstrument utilizes a 2D Focal Plane Array (FPA) of High Operating Temperature-Barrier Infrared Detectors(HOT-BIRD). The HOT-BIRD material provides improved uniformity, higher allowable operating temperatures,and lower 1/f noise. The performance of the HOT-BIRD FPA was tested inside a Integrated Dewarand Cryocooler Assembly (IDCA), allowing the operating temperature of the FPA to reach low temperatures.Experimentation involved using an external Blackbody Calibrator Target (BCT) to generate numerous imagesof the BCT object at varying scene temperatures. The data acquired was compared to a radiometric model tocharacterize the responsivity of the detectors. In addition, a solid angle correction was developed to improve theaccuracy of the modeling. Real and synthetic images are presented in the comparative analysis to validate theexpected responsivity of the detectors through calculation of the quantum efficency.

Rafol, Sir B.↗
NASA NTRSDate not supplied

Concept Design a 1.4 MW Inverter for Rotor Loss Minimization in a Partially Superconducting Motor

Partially superconducting machines with cryocooler-cooled rotors are a potential near term technology that can achieve the motor performance needed by future fixed wing electric aircraft. For this type of machine, minimizing cryogenic heat load is one of the keys for enabling high machine performance. Rotor eddy current loss is often the most difficult cryogenic heat load to mitigate due to current ripple from the motor drive. This paper presents the concept design for a 20 kW/kg, 99.5 percent efficient motor drive that has sufficiently low current ripple to enable high performance partially superconducting machines by minimizing eddy current loss in the rotor. The motor drive concept design uses a resonant, interleaved, and multilevel topology to achieve these high-performance metrics with little current ripple. Rotor magnetic loss analysis using NASA’s 1.4 MW High Efficiency Megawatt Motor (HEMM) is used in the design process to down select the motor drive topology and show that the final design generates less than 5 W of magnetic loss in the rotor.

Concept design↗