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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 667 records · Page 37
All sourcesNASA NTRSDOE OSTI
NASA NTRS1980

Progress report 3 of cooperative program for design, fabrication, and testing of high modulus composite helicopter shafting

This report describes the third phase of work, the objective of which was to overcome the excessive brittleness of the previously developed UH-1 helicopter tail rotor drive shaft design which demonstrated a shaft train weight savings of 53.1% over the current 2024-T3 aluminum shaft train. A materials impact program demonstrated exceptionally noteworthy performance of two woven constructions containing E-glass and PRD 49-III (designation later changed to KEVLAR 49) fibers in an epoxy resin matrix. Thermoplastic matrices and PRD 49-III fiber provided impact resistance at low weight which was superior to composites having the same fiber in a thermoset resin matrix. A design, fabrication, and test program showed that shaft impact resistance could be improved over the previously developed graphite composite design at a cost in shaft train rate savings. The shaft train weight savings of the most impact tolerant construction was 4.0% over the current aluminum shaft train. Alternating plies of graphite and glass appear to provide substantially greater tube impact durability than that provided by hybridization of the two fibers into one tape wound to a ply design equivalent in strength and stiffness to that of the alternating ply design. Recommendations were made to continue research work to exploit the potential for more impact-durable structures through the use of KEVLAR 49 fiber, woven structures, thermoplastic matrices and THORNEL 50-S/KEVLAR 49 blends with thermoset matrices.

Wright, C. C.↗
NASA NTRS2015

Development of Background-Oriented Schlieren for NASA Langley Research Center Ground Test Facilities

This paper provides an overview of recent wind tunnel tests performed at the NASA Langley Research Center where the Background-Oriented Schlieren (BOS) technique was used to provide information pertaining to flow-field density disturbances. The facilities in which the BOS technique was applied included the National Transonic Facility (NTF), Transonic Dynamics Tunnel (TDT), 31-Inch Mach 10 Air Tunnel, 15-Inch Mach 6 High-Temperature Air Tunnel, Rotor Test Cell at the 14 by 22 Subsonic Tunnel, and a 13-Inch Low-Speed Tunnel.

Bathel, Brett F.↗
NASA NTRS1984

Advanced Gas Turbine (AGT) powertrain system development for automotive applications

Rotor dynamic instability investigations were conducted. Forward ball bearing hydraulic mount configurations were tested with little effect. Trial assembly of S/N 002 ceramic engine was initiated. Impeller design activities were completed on the straight line element (SLE) blade definition to address near-net-shape powder metal die forging. Performance characteristics of the Baseline Test 2A impeller were closely preserved. The modified blading design has been released for tooling procurement. Developmental testing of the diffusion flame combustor (DFC) for initial use in the S/N 002 2100 F ceramic structures engine was completed. A natural gas slave preheater was designed and fabricated. Preliminary regenerator static seal rig testing showed a significant reduction in leakage and sensitivity to stack height. Ceramic screening tests were completed and two complete sets of ceramic static structures were qualified for engine testing. Efforts on rotor dynamics development to resolve subsynchronous motion were continued.

Source record↗
NASA NTRSDate not supplied

A perceptual evaluation of the efficacy of Sound Exposure Level in the rating of annoyance to helicopter noise

A psychoacoustic test was performed that aimed to test how well Sound Exposure Level (SEL) is at indicating changes in annoyance to helicopter noise for simple changes in design as well as for realistic changes found from flight tests. In particular, SEL was evaluated for auralizations of optimized designs of rotor geometries when compared to a baseline design and for recordings that compare different helicopters and maneuvers. Paired comparisons consisted of the 10dB-down portion of flyovers, which is the same portion used to calculate SEL. When played at the same SEL, annoyance responses showed in which cases SEL is a good indicator as well as when other aspects not included in the calculation of SEL may be important. Annoyance responses for relative differences in SEL allowed the calculation of an Equal Annoyance Point, giving further insight to the performance of SEL. Confidence intervals calculated with Monte Carlo simulations showed when responses are statistically different from the equal SEL comparison and also gave an indication of the necessary reduction for designers to be confident that a low noise design is impactful or that a difference in rotorcraft or maneuver is perceptually favorable.

psychoacoustics↗
NASA NTRSDate not supplied

A Perceptual Evaluation of the Efficacy of Sound Exposure Level in the Rating of Annoyance to Helicopter Noise

A psychoacoustic test was performed that aimed to test how well Sound Exposure Level (LAE) is at indicating changes in annoyance to helicopter noise for simple changes in design as well as for realistic changes found from flight tests. In particular, LAE was evaluated for auralizations of optimized designs of rotor geometries when compared to a baseline design and for recordings that compare different helicopters and maneuvers. Paired comparisons consisted of the 10dBA-down portion of flyovers, which is the same portion used to calculate LAE. When played at the same LAE, annoyance responses showed in which cases LAE is a good indicator as well as when other aspects not included in the calculation of LAE may be important. Annoyance responses for relative differences in LAE allowed the calculation of an Equal Annoyance Point, giving further insight to the performance of LAE. Confidence intervals calculated with Monte Carlo simulations showed when responses are statistically different from the equal LAE comparison and also gave an indication of the necessary reduction for designers to be confident that a low noise design is impactful or that a difference in rotorcraft or maneuver is perceptually favorable.

Matthew Alban Boucher↗
NASA NTRS1988

Experimental investigation of the performance of a supersonic compressor cascade

Results are presented from an experimental investigation of a linear, supersonic, compressor cascade tested in the supersonic cascade wind tunnel facility at the DFVLR in Cologne, Federal Republic of Germany. The cascade design was derived from the near-tip section of a high-through-flow axial flow compressor rotor with a design relative inlet Mach number of 1.61. Test data were obtained over a range of inlet Mach numbers from 1.23 to 1.71, and a range of static pressure ratios and axial-velocity-density ratios (AVDR) at the design inlet condition. Flow velocity measurements showing the wave pattern in the cascade entrance region were obtained using a laser transit anemometer. From these measurements, some unique-incidence conditions were determined, thus relating the supersonic inlet Mach number to the inlet flow direction. The influence of static pressure ratio and AVDR on the blade passage flow and the blade-element performance is described, and an empirical correlation is used to show the influence of these two (independent) parameters on the exit flow angle and total-pressure loss for the design inlet condition.

Tweedt, D. L.↗
NASA NTRS1979

A flight investigation of performance and loads for a helicopter with NLR-1T main-rotor blade sections

Data on performance and rotor loads for a teetering-rotor, AH-1G helicopter flown with a main rotor that had the NLR-1T airfoil as the blade-section contour are presented. The test envelope included hover, forward-flight speed sweeps from 35 to 85 m/sec, and collective-fixed maneuvers at about 0.25 tip-speed ratio. The data set for each test point described vehicle flight state, control positions, rotor loads, power requirements, and blade motions. Rotor loads are reviewed primarily in terms of peak-to-peak and harmonic content. Lower frequency components predominated for most loads and generally increased with increased airspeed, but not necessarily with increased maneuver load factor.

Morris, C. E. K., Jr.↗
NASA NTRS1926

Description and Laboratory Tests of a Roots Type Aircraft Engine Supercharger

This report describes a roots type aircraft engine supercharger and presents the results of some tests made with it at the Langley Field Laboratories of the National Advisory Committee for Aeronautics. The supercharger used in these tests was constructed largely of aluminum, weighed 88 pounds and was arranged to be operated from the rear of a standard aircraft engine at a speed of 1 1/2 engine crankshaft speed. The rotors of the supercharger were cycloidal in form and were 11 inches long and 9 1/2 inches in diameter. The displacement of the supercharger was 0.51 cubic feet of air per revolution of the rotors. The supercharger was tested in the laboratory, independently and in combination with a Liberty-12 aircraft engine, under simulated altitude pressure conditions in order to obtain information on its operation and performance. From these tests it seems evident that the Roots blower compares favorably with other compressor types used as aircraft engine superchargers and that it has several features that make it particularly attractive for such use.

Ware, Marsden↗
NASA NTRS1994

Brush seals for turbine engine fuel conservation

The program objective is to demonstrate brush seals for replacing labyrinth seals in turboprop engines. The approach taken was to design and procure brush seals with assistance from Sealol, modify and instrument an existing T407 low pressure turbine test rig, replace inner balance piston and outer balance piston labyrinth seals with brush seals, conduct cyclic tests to evaluate seal leakage at operating pressures and temperatures, and evaluate effect of seal pack width and rotor eccentricity. Results are presented in viewgraph format and show that brush seals offer performance advantages over labyrinth seals.

Sousa, Mike↗
NASA NTRS2006

Modeling and Full-Scale Testing of an Aspirating Face Seal

A 36" diameter aspirating face seal for aircraft engine application has undergone extensive testing and analysis. Previous testing indicated that the seal tended to seek equilibrium at axial rotor clearances that were larger than expected. Parameter studies were conducted on several seal design parameters to evaluate effect on seal performance. Mixing of air flows from the air dam and air bearing regions of the seal was shown to have a significant impact on the seal's performance. Two methods of minimizing this flow interaction were studied both analytically and experimentally. The first method is to reduce the labyrinth tooth clearance, thereby limiting flow to the air dam itself. The second method involves utilizing a flow deflector between the air dam and air bearing regions of the seal in order to prevent radial flow from the air dam from disrupting the formation of a hydrostatic film at the air bearing. Both methods were shown to be effective design enhancements, allowing seal closure to be achieved. In both cases, the seal seeks an equilibrium position 0.0015" from the rotor surface, with corresponding low leakage rates.

Turnquist, Norman A.↗
NASA NTRS1949

Performance of Axial-Flow Supersonic Compressor on XJ-55-FF-1 Turbojet Engine. I - Preliminary Performance of Compressor: Preliminary Performance of Compressor - 1

An investigation was conducted to determine the performance characteristics of the axial-flow supersonic compressor of the XJ-55-FF-1 turbo Jet engine. The test unit consisted of a row of inlet guide vanes and a supersonic rotor; the stator vanes after the rotor were omitted. The maximum pressure ratio produced in the single stage was 2.28 at an equivalent tip speed or 1814 feet per second with an adiabatic efficiency of approximately 0.61, equivalent weight flow of 13.4 pounds per second. The maximum efficiency of 0.79 was obtained at an equivalent tip speed of 801 feet per second.

Hartmann, Melvin J.↗
NASA NTRS2001

2000 NASA Seal/Secondary Air System Workshop

The 2000 NASA Seal/Secondary Air System Workshop covered four main areas: (1) overviews of NASA-sponsored Ultra-Efficient Engine Technology (UEET) and Access to Space Programs, with emphasis on program goals and seal needs; (2) review of turbine engine seal issues from the perspective of end users such as United Airlines; (3) reviews of sealing concepts, test results, experimental facilities, and numerical predictions; and (4) reviews of material development programs relevant to advanced seals development. The NASA UEET overview illustrates for the reader the importance of advanced technologies, including seals, in meeting future engine system efficiency and emission goals. GE, Pratt & Whitney, and Honeywell presented advanced seal development work being performed within their organizations. The NASA-funded GE/Stein Seal team has successfully demonstrated a large (3-ft. diam) aspirating seal that can withstand all anticipated pressures, speeds, and rotor runouts anticipated for a GE90 L.P. turbine balance piston location. GE/Stein Seal are fabricating a full-scale seal to be tested in a GE-90 ground test engine in early 2002. Pratt & Whitney and Stein Seal are investigating carbon seals to accommodate large radial movements anticipated in future geared-fan gearbox locations. Honeywell presented a finger seal design being considered for a high-temperature static combustor location incorporating ceramic finger elements. Successful demonstration of the braided carbon rope thermal barriers to extreme temperatures (5500 F) for short durations provide a new form of very high temperature thermal barrier for future Shuttle solid rocket motor nozzle joints. The X-37, X-38, and future highly reusable launch vehicles pose challenging control surface seal demands that require new seal concepts made from emerging high temperature ceramics and other materials.

Steinetz, Bruce M.↗
NASA NTRSDate not supplied

Airfoil Table Generation Comparison Utilizing XFOIL and UNS2D Flow Solvers

The flow solvers XFOIL and UNS2D were utilized within the airfoil table generator AFTGen to generate airfoil performance tables, and these results were compared to determine accuracy at low Mach numbers that may be relevant to Urban Air Mobiltiy (UAM) applications. Airfoil tables were generated for the NACA 0012 airfoil as well as a set of three asymmetrical airfoils developed in this study from which the rotor blade CSUS 001 was comprised. To determine which solver more accurately represented real-world aerodynamics, the airfoils were experimentally tested in the CSU 2-foot by 2-foot wind tunnel. The results of XFOIL and UNS2D were compared to the experimental results. It is important to note that due to differences in the Reynolds numbers between simulations and experimental testing, the magnitude of the section lift and drag coefficient varies between the two methods. However, observations on the accuracy of XFOIL and UNS2D could still be made based on the trends of the data. For the symmetrical NACA 0012 airfoil, it was found that XFOIL and UNS2D accurately predicted the trends of the section lift and drag coefficients. However, XFOIL predicted slightly lower section drag coefficients than UNS2D for the tested angles of attack. For the asymmetrical CSUS 001 airfoils, XFOIL could not predict a steady to decreasing section lift coefficient phenomenon at negative angles of attack observed in both the UNS2D and experimental results. Similarly, XFOIL was unable to predict an increased section drag coefficient at negative angles of attack for the CSUS 001 airfoils as observed in the UNS2D and experimental results. Additionally, 3D computational fluid dynamics was utilized through RotCFD to compare the performance of a rotor blade using the CSUS 001 airfoils versus a rotor blade using the NACA 0012 airfoil.

UAM↗
NASA NTRS2016

Use of the NLP10x10 Sequential Quadratic Programming Algorithm To Solve Rotorcraft Hub Loads Minimisation Problems

Previous research and experimentation on the use of a non-linear programming constrained optimisation technique to define an optimal control vector for rotorcraft applications indicated that use of this methodology was feasible and desirable in many cases. In particular, use of non-linear programming methods that solve a sequence of related quadratic-programming sub-problems were used successfully to solve these problems. Accordingly, a licence for one of the latest versions of Professor Klaus Schittkowskis very successful Sequential Quadratic Programming NLPQLP software was obtained and used to experiment with and analyse typical optimisation problems of the type encountered in various rotorcraft wind tunnel and flight tests. This research resulted in the development of the general NLPQLP Computation System that could be used to solve problems of the type encountered in various rotorcraft applications where there is a linear dependence of the measurement vector on the control vector, and where equality andor inequality constraints might be imposed. This development was accomplished on a mainframe computer not part of actual wind tunnel andor flight-test experiment, but in a format which was transferable to wind tunnel lap-top computers. Emphasis was directed toward obtaining efficiency, robustness and speed in computation.The System was developed in support of the five-bladed SMART Rotor Active Flap Rotor Hub Loads analytical minimisation research. The design and development of the Computation System was tailored to address the particular requirements of the problem to minimise a performance metric function of measured hub load harmonic angular couple components by optimising the control vector harmonic flap angular couple components subject to constraints on the amplitudes of these control vector harmonic flap angular couple components. In addition, to facilitate real time wind tunnel experimentation, the ability to rapidly selectchange the particular hub load harmonic angular couple components andor the particular control vector harmonic angular couple components to be considered in the optimisation procedure was provided in the System. This capability allows the singling out of particular hub load frequencies andor particular flap angle frequencies to be analysed during testing operations. The System was used very successfully for the SMART Active Flap Rotor Hub minimisation problems considered in the study, the results of which were presented at the American Helicopter Society Fifth Decennial Aeromechanics Specialist Conference in January 2014. Excellent agreement between cases initiated with best guess starting estimates for the control vector elements and cases initiated with zero control vector starting element estimates resulted, indicating the robustness of the NLP10x10 algorithm.

Rotorcraft Hub Loads↗
NASA NTRS1974

Design and performance of a high-pressure-ratio, highly loaded axial-flow transonic compressor space

A 50-cm-diam. axial-flow transonic compressor stage with multiple-circular-arc blades was designed and tested. At design speed, a rotor peak efficiency of 0.85 occurred at an equivalent weight flow of 29.3 kg/sec. Stage peak efficiency was 0.79 at 28.6 kg/sec. Stage total pressure ratio at peak efficiency was 1.84. The stall margin at design speed was 5 percent. Rotor and stator losses were higher than predicted. The stator choked at design flow.

Lewis, G. W., Jr.↗
NASA NTRS2002

Psychoacoustic Testing of Modulated Blade Spacing for Main Rotors

Psychoacoustic testing of simulated helicopter main rotor noise is described, and the subjective results are presented. The objective of these tests was to evaluate the potential acoustic benefits of main rotors with modulated (uneven) blade spacing. Sound simulations were prepared for six main rotor configurations. A baseline 4-blade main rotor with regular blade spacing was based on the Bell Model 427 helicopter. A 5-blade main rotor with regular spacing was designed to approximate the performance of the 427, but at reduced tipspeed. Four modulated rotors - one with "optimum" spacing and three alternate configurations - were derived from the 5 bladed regular spacing rotor. The sounds were played to 2 subjects at a time, with care being taken in the speaker selection and placement to ensure that the sounds were identical for each subject. A total of 40 subjects participated. For each rotor configuration, the listeners were asked to evaluate the sounds in terms of noisiness. The test results indicate little to no "annoyance" benefit for the modulated blade spacing. In general, the subjects preferred the sound of the 5-blade regular spaced rotor over any of the modulated ones. A conclusion is that modulated blade spacing is not a promising design feature to reduce the annoyance for helicopter main rotors.

Edwards, Bryan↗
DOE OSTI2019

Flow Control Leveraging Downwind Rotors for Improved Wind Power Plant Operation: Preprint

Controlling the air flow within wind power plants has the potential to improve plant performance and is an active area of research in the wind energy control community. In order to develop, test, and tune wind power plant controllers efficiently, an accurate engineering model of the turbine wake dynamics is required. Two elements of flow control are wake steering via yaw and tilt of a turbine. When a turbine is yawed or tilted away from the incoming wind field, the wake shape is changed. This is largely due to shed vortices that produce a curled wake. In this work, the well-known wake engineering model FLOw Redirection and Induction in Steady State (FLORIS) wake engineering model is expanded to include these wake effects due to tilt. Since decay of these vortices has not been previously captured in an engineering model, the authors describe how vortices with decay have been added to FLORIS and how the updated model has been used to study the effects due to tilt in the wake. Results are demonstrated and compared to high-fidelity large-eddy simulations. Potential wind power plant performance gains due to flow control using tilt are investigated across different wind conditions and sites. Preliminary results show power gains by using tilt to implement flow control in a variety of wind distributions and tilt values.

17 WIND ENERGY↗