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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 667 records · Page 37
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Improving Solar PV Degradation Prediction Certainty: PREDICTS2 (Final Technical Report)

The rate and type of in-service PV performance degradation vary for different module designs, vintages, and operating climates. The current IEC 61215 module qualification testing standard can be used to identify design and manufacturing flaws that may lead to early life failures, but it was not intended to accurately predict degradation rates in the first 5 to 10 years of a PV plant’s lifetime, nor long-term performance, under varied operating conditions. Correlations between accelerated aging data and real-world degradation data are needed to better predict wear-out degradation in response to environmental stressors, such as elevated temperature, temperature cycling, moisture, wind load, and solar radiation. The PREDICTS2 project aged 36 pristine-condition ‘spare’ modules from a commercial PV power plant in the U.S. Southwest using the IEC 61215 and Qualification Plus (Qual Plus) testing standards. The study is unique in its ability to compare performance degradation data for fielded modules operating outdoors for 6 years in a commercial plant environmental with degradation data for modules of the same make, model and vintage that have been aged artificially in an indoor laboratory. Changes in individual module current-voltage (I-V) curve data were measured before and after the artificial aging process and compared to I-V curve data for the fielded modules. This project advanced the industry’s understanding of how environmental stressors affect performance degradation and established relationships between degradation mechanisms and changes to module electrical parameters and power loss. Improved certainty in degradation rates is expected to be the greatest source of LCOE reduction resulting from this project. Reducing the spread in the degradation rate probability distribution lowers project risk, which translates to lower project financing costs.

14 SOLAR ENERGY↗
DOE OSTI2019

Imaging Lateral Drift Kinetics to Understand Causes of Outdoor Degradation in Silicon Heterojunction Photovoltaic Modules

Lateral drift currents caused by partial or patterned illumination of photovoltaic cells have important implications for laser-based screening methods and luminescence imaging of fielded and lab-stressed modules. This study investigates the kinetics of carrier drift and bulk recombination following patterned illumination in commercial silicon heterojunctions with intrinsic thin layer (HIT) modules, comparing the kinetics between a ten-year field-weathered module versus a control module that is stored indoors. The measurement of the microwave photoconductance decay (uPCD) transients in the modules, both coincident with the photoexcitation and in nonilluminated cell regions, reveals carrier drift on the 100 us timescale, followed by millisecond bulk lifetimes. Importantly, the uPCD transients are consistent with luminescence spreading over the cell, which is imaged using a time-gated InGaAs array camera. The weathered HIT module shows slower lateral drift and faster bulk lifetimes compared with the control, suggesting increased series resistance and accelerated nonradiative recombination in this module, attributable to degradation of the transparent conductive oxide and degradation of the passivation layer, respectively. These results provide a novel example of using time-resolved measurements directly on full photovoltaic modules to reveal causes of degradation, providing insight for further development of module imaging and screening capabilities.

14 SOLAR ENERGY↗
DOE OSTI2018

Analysis of the Long-Term Performance Degradation of Crystalline Silicon Photovoltaic Modules in Tropical Climates

For this study, the long-term performance degradation of five different types of commercial crystalline silicon (c-Si) photovoltaic (PV) modules (one sample for each type) in the tropics, or more specifically the tropical rainforest climate 'Af' by the Koppen climate classification (Singapore), is investigated over a period of seven years, based on outdoor I-V measurements at 10-s intervals. The degradation rates of these c-Si PV modules, based on the temperature-corrected performance ratio, range from -0.03 to -0.47%/year, which satisfy the products' performance warranty. Further analysis of the short-circuit current (I sc), open-circuit voltage, and fill factor for these modules shows that the performance degradation is mainly attributed to the l sc loss. Lastly, the possible causes of the module performance deterioration are also discussed.

14 SOLAR ENERGY↗
DOE OSTI2024

Performance Assessment of Photovoltaic Panels Using Impedance Spectroscopy

The goal of this project was to develop a technique for measuring internal characteristics of a PV module using light modulation under a fixed voltage bias while measuring the resulting alternating current. This technique, light-intensity modulated impedance spectroscopy (LIMIS), has the promise of detecting early signs of panel aging and degradation that could be used for example by solar farm operators to have early warnings to repair or replace panels to maintain reliability of the overall PV array. LIMIS would be complementary with the previously developed electrochemical impedance spectroscopy (EIS), which uses an alternating voltage applied electrically to a solar cell with a similar alternating current measurement. EIS has mostly been developed for individual PV cells rather than whole modules. The project was intended to assess what different information could be revealed by LIMIS, which may in some cases be more scalable to larger modules and potentially more practical to apply in field measurements without needing to electrically disconnect PV modules. We began with small 10 W PV modules and built a testbed capable of oscillating the light intensity with frequencies up to 50 kHz. In parallel, we built a large testbed for testing large 250 W PV modules. Meanwhile, we developed procedures for established measurement techniques: current–voltage (I–V), EIS, and electroluminescence (EL) imaging, where panels are subjected to forward bias while their infrared emission is recorded using a camera modified to be sensitive to IR wavelengths. In addition, we developed protocols for accelerated aging of PV modules in two ways. Thermal cycling from –40°C to +90°C simulates the diurnal temperature cycles on a rooftop. Mechanical stress by dropping a 227 g ball from a height of 1 m simulates damage such as that due to hail impacts.

14 SOLAR ENERGY↗
DOE OSTI2018

Developing a Framework for Reference Cell Standards for PV Resource Applications

Quantifying and predicting electricity production from photovoltaic (PV) systems is based on measured or modeled irradiance data. These solar resource data consist of global horizontal irradiance, global tilted irradiance, direct normal irradiance, and diffuse horizontal irradiance, which are either derived from satellite observations validated against ground-based measurements or directly obtained from ground-based measurements. The ground-based measurements are made using thermopile or photodiode radiometers. For a PV plant, the efficiency of the energy production is verified by comparing measured output with the modeled production, which is computed using either modeled or measured irradiance data. Thus, plant performance assessments typically include the uncertainty of the transposition and, in some cases, decomposition of a given irradiance to convert to the appropriate plane-of-array (POA) irradiance corresponding to the orientation of the PV installation. Additionally, the various types of uncertainty in radiometric measurements or the modeled irradiance and the PV module specifications influence the model results and thereby further increase the uncertainty. An alternative method of assessing the PV system performance has been to use reference cells to measure the "PV resource." When used to calculate PV performance ratios, there are inherent systematic differences between radiometers and reference cells, such as spectral, directional, temperature, time responses, nonstability, and nonlinearity differences. Reference cells tend to mimic the performance and characteristics of a PV module more closely. In this report, a framework is proposed to develop standards that will better quantify and characterize the use of reference cells for PV resource measurements. The measurement from an appropriate reference cell in the POA correlates closely with the plant performance, reduces the number of modeling steps needed to simulate PV performance, and hence reduces the uncertainties of the comparisons. Because technologically matched reference cells and PV modules respond similarly to each wavelength of light that composes the incident solar radiation, the uncertainty associated with the changing spectral distribution of incident radiation during the day and year can be greatly reduced. This will reduce the overall uncertainty in estimated PV performance. The same can be said for the angle-of-incidence effects because the reference cells are deployed in the same POA as the PV module. At that point, the main sources of uncertainty are in modeling the temperature effect differences between the reference cells and the PV module and accounting for the difference between the short-circuit current monitored by the reference cells and max power point current and voltage at which the PV module operates. These sources of uncertainty are also associated with typical irradiance measurements made by pyranometers and pyrheliometers; however, typical irradiance measurements also include uncertainties associated with the spectral mismatch between thermopile or photodiode pyranometers and the PV module, which are minimized with the use of reference cells. To enhance the use of reference cells for resource assessment, we identify the necessary data, characteristics, and calibration methodologies of reference cells and how to standardize the use of these data and methods. Further, as we develop this framework, the classification of reference cells will be essential to provide guidance for selecting PV reference cells appropriate for a specific application. As we address the calibration and sources of uncertainties of reference cells, classification schemes and expected limits of performance with respect to certain parameters become important.

14 SOLAR ENERGY↗
DOE OSTI2026

Collaborative R&D with REEL Solar Inc (REEL) to Understand and Overcome Performance Limitations in CdTe Solar Cells: Cooperative Research and Development (Final Report)

This CRADA will focus on processing, advanced characterization, and testing of photovoltaic materials and devices to understand and improve REEL CdTe solar technology. This will include examining process variations and different buffer, absorber, and contact layers from REEL and NLR to maximize performance. The unique and diverse advanced characterization tools at NLR, such as time-resolved photoluminescence, capacitance-voltage measurements, electron beam scattered diffraction, cathodoluminescence, electron microscopy, TOF-SIMS, and other measurements will be applied to characterize REEL processing to improve understanding and guide experimental directions. Accelerated stability and potential induced degradation tests will be used to analyze metastability, short-and-long term degradation, and improve bankability. A second and major thrust this period will be joint development of Si/CdTe tandem solar cells to overcome industry wide terrestrial solar efficiency limits with the two lowest cost and manufacturable solar materials today. This will include developing novel transparent back contacts that can be incorporated into tandem structures and other novel solar applications, detailed analysis of designs and configurations for CdTe/Si tandem modules, and prototyping REEL CdTe Technology with Si bottom cells in tandem structures.

14 SOLAR ENERGY↗
DOE OSTI2019

Q4 2018/Q1 2019 Solar Industry Update [Slides]

This technical presentation provides an update on the major trends that occurred in the solar industry in 2018 and the first quarter of 2019. Major topics of focus include costs and deployment, the global and U.S. supply and demand of PV, module and system price, investment trends and business models, and updates on U.S. government programs supporting the solar industry.

14 SOLAR ENERGY↗
DOE OSTI2018

Photovoltaic Materials and Devices 2017

The demand of photovoltaic energy has continued to grow in recent years concomitant with a decrease in the module prices. There continues to be slight overcapacity of production despite large installations worldwide, particularly in China and the USA. The global capacity additions in 2017 are expected to reach 79 gigawatts (GW), slightly higher than 77 GW in 2016. While most of the solar cell manufacturing is occurring in China, there is a growing interest in developing module assembly in many other countries (particularly in India). As the manufacturing volume grows, there is continued reduction in the manufacturing cost. However, there continues to be considerable need for further research into improved cell/module designs and fabrication technology. This is the 4th special issue of the International Journal of Photoenergy on 'Photovoltaic Materials and Devices' and is a very short assembly of accepted papers from a much wider submission, aimed at recent advances in materials and PV systems. Here, this issue contains 5 papers on various aspects of photovoltaics, which are briefly described here.

14 SOLAR ENERGY↗
DOE OSTI2023

Acceleration Factors for Combined‐Accelerated Stress Testing of Photovoltaic Modules

Combined‐accelerated stress testing (C‐AST) is developed to establish the durability of photovoltaic (PV) products, including for degradation modes that are not a priori known or examined in standardized tests. C‐AST aims to comprehensively represent the sample, stress factors, and their combinations using levels at the statistical tails of the natural environment. Acceleration factors for relevant climate sequences within the C‐AST cycle with respect to the Florida USA climate are estimated for selected degradation mechanisms. It is found that for degradation of the outer backsheet polymer layer, the acceleration factor of the tropical climate sequence (the longest of the climate sequences) is f ( T , G ) = 17.3 with ultraviolet photodegradation; for polyethylene terephthalate hydrolysis (backsheets), f ( T , RH ) = 426; for electrochemical corrosion (PV cell), f ( I ) = 14.1; and for PbSn solder fatigue f (Δ T , r ( T )) = 17.3. Here, T is the module temperature, G is the broadband spectrum irradiance on the plane of array of the module, RH is the relative humidity on the module surface, I is the leakage current through the module packaging, and r ( T ), the number of temperature reversals. The methods discussed herein are generally applicable for evaluating acceleration factors in other accelerated test methods.

14 SOLAR ENERGY↗
DOE OSTI2018

A Performance Model for Bifacial PV Modules

Sandia National Laboratories, the National Renewable Energy Laboratory, and the University of Iowa are collaborating to develop a performance model for bifacial PV modules. As with monofacial PV modules, a bifacial PV model consists of sequential operation of the component sub-models. Bifacial PV modules accept light on both their front and rear surfaces which presents a unique modeling challenge. This paper describes the approach of Sandia, NREL, and the University of Iowa to create a bifacial PV model and verify its accuracy with measured field data.

14 SOLAR ENERGY↗
DOE OSTI2020

Cost estimates of production scale semitransparent organic photovoltaic modules for building integrated photovoltaics

Building integrated photovoltaics (BIPVs) are attached to commercial and residential structures to enable solar energy harvesting. While conventional Si photovoltaics (PVs) are dominant in the current market, second and third generation thin film solar cells based on amorphous Si, CdTe, CIGS, perovskites or organic photovoltaics (OPVs) are often considered as an alternative for BIPV applications since they may offer reduced costs compared to Si PVs. Indeed, recent advances in performance suggest that lightweight, flexible and visibly transparent OPVs can potentially be integrated into windows or other applications to which Si PVs are less well suited. Here, we estimate the cost of high efficiency, semitransparent OPVs (ST-OPVs) based on solution processing in a roll-to-roll (R2R) manufacturing line. Assuming modules with 10% power conversion efficiency (PCE), a 70% geometric fill factor (GFF), and 95% inverter efficiency, we anticipate a %1.6 per Wp module manufacturing cost that includes the cost of the microinverter to condition the OPV dc output to be compatible with the ac line voltage of the building. The materials and inverter cost comprise ~90% of the total module cost. Hence, with simplified material synthesis and a lower inverter cost, including marginally improved PCE and GFF, we expect the cost can be as low as $0.47 per Wp. Here, while the module costs ~60% of the average (uninstalled) double-pane window, we expect the payback period can be as short as 2 to 6 years, suggesting that OPVs can be an economic and attractive candidate for BIPV applications.

14 SOLAR ENERGY↗
DOE OSTI2023

Analyzing photovoltaic module mechanics using composite plate theories and finite element solutions

Deflection and stress calculated from an experimentally validated, high-fidelity finite element model (FEM) of a photovoltaic module experiencing mechanical load was compared to results from a simplified FEM treating the module laminate as a homogenized composite using a rule of mixtures approach, and further compared to analytical calculations treating the module as a Kirchoff-Love flat plate. The goal of this study was to determine the error incurred by analyzing module mechanics with varying levels of simplification, since resolving the aspect ratios of a module is computationally expensive. Homogenized FEMs were found to underpredict peak deflection under a 1.0 kPa load by between 13 and 19% for lower and upper bound application of the rule of mixtures. However, module shape was captured, implying that a useful replication of a resolved model could be achieved with a reduced, calibrated material stiffness. Homogenized stress results captured glass layer tensile stress components to within 46 to 52% at a sample location of interest, though agreement was poor through the remainder of the laminate due to the lack of material resolution. For plate theory, deflection was overpredicted by 45 to 67% for upper and lower bound homogenizations, and frame-adjacent module shapes were not adequately replicated. Stress results mirrored FEM trends but magnitudes were not well correlated to resolved model values. These results support the use of homogenized laminate models for module shape derivation, though resolved models remain necessary for stress analyses. The accuracy of plate theory was found to be inadequate for most applications.

14 SOLAR ENERGY↗
DOE OSTI2023

Task 12 PV Sustainability - Life Cycle Assessment of Crystalline Silicon Photovoltaic Module Delamination with Hot Knife Technology

The objective of this study is to complete a life cycle assessment (LCA) of a novel technology that separates the crystalline silicon (c-Si) photovoltaic (PV) module front glass from the backsheet using hot knife technology. This is known to be the most challenging step in module recycling, where the choice of delamination approach can determine the process selection for the next steps of the recycling process, the economic value of the recovered materials, and environmental performance. The life cycle inventory (LCI) reported here is based on primary data from the technology manufacturer. Different LCIs are established following the cut-off approach and the end-of-life (EOL) approach. The environmental impacts of the hot knife delamination process are analysed based on six indicators, and the main contributors to delamination efforts are identified. For the EOL approach, the potential environmental benefits from the recovered materials are compared to the environmental impacts caused by the delamination process. The functional unit of this analysis is the delamination of 1 kg of used framed c-Si PV modules at the place of installation.

14 SOLAR ENERGY↗
DOE OSTI2020

Solar/Photovoltaic DC Systems: Information for Electrical Workers and Firefighters

Solar photovoltaic (PV) systems are common and continue to gain popularity. This article helps electrical workers and firefighters understand basic operating principles and hazards of PV dc arrays. The effects of solar radiation and temperature on power output are discussed including; PV-module testing standards; methods for calculating the number of modules in a PV string; some National Electrical Code (NEC) guidelines that are aimed toward improving array safety; dc-array commissioning, periodic maintenance, and testing; arc-flash-hazard potential ways firefighters can work safely around PV arrays; potential risks posed by moonlight and other light sources; some unique dc-system hazards. We also present statistics on PV dc-array electrical incidents and injuries.

14 SOLAR ENERGY↗
DOE OSTI2026

PV Durability at Scale: Assessing Bifacial and TOPCon Field Performance

Recent field performance results of TOPCon and PERC Bifacial modules are presented based on small-scale deployments at NLR, and a selection of 3rd-party residential data. Bifacial PERC degradation rates are a median of -1 % / yr with bifacial TOPCon modules at a similar rate of -1.1 %/yr over the first couple of years. Comparable PERC Monofacial modules have a degradation rate of -0.5%/yr. Some TOPCon modules exhibited an indoor dark metastability effect which requires recovery by light soaking or UV exposure prior to IV curve measurement. Further monitoring is needed to confirm the long-term stability of TOPCon modules.

14 SOLAR ENERGY↗
DOE OSTI2017

Final Technical Report for Automated Manufacturing of Innovative CPV/PV Modules

Cogenra’s Dense Cell Interconnect system was designed to use traditional front-contact cells and string them together into high efficiency and high reliability “supercells”. This novel stringer allows one to take advantage of the ~100 GW/year of existing cell production capacity and create a solar product for the customer that will produce more power and last longer than traditional PV products. The goal for this program was for Cogenra Solar to design and develop a first-of-kind automated solar manufacturing line that produces strings of overlapping cells or “supercells” based on Cogenra’s Dense Cell Interconnect (DCI) technology for their Low Concentration Photovoltaic (LCPV) systems. This will enable the commercialization of DCI technology to improve the efficiency, reliability and economics for their Low Concentration Photovoltaic systems. In this program, Cogenra Solar very successfully designed, developed, built, installed, and started up the ground-breaking manufacturing tools required to assemble supercells. Cogenra then successfully demonstrated operation of the integrated line at high yield and throughput far exceeding expectations. The development of a supercell production line represents a critical step toward a high volume and low cost Low Concentration Photovoltaic Module with Dense Cell Interconnect technology and has enabled the evaluation of the technology for reliability and yield. Unfortunately, performance and cost headwinds on Low Concentration Photovoltaics systems including lack of diffuse capture (10-15% hit) and more expensive tracker requirements resulted in a move away from LCPV technology. Fortunately, the versatility of Dense Cell Interconnect technology allows for application to flat plate module technology as well and Cogenra has worked with the DOE to utilize the learning from this grant to commercialize DCI technology for the solar market through the on-going grant: Catalyzing PV Manufacturing in the US With Cogenra Solar’s Next-Generation Dense Cell Interconnect PV Module Manufacturing Technology. This program is now very successfully building off of this work and commercializing the technology to enable increased solar adoption.

14 SOLAR ENERGY↗
DOE OSTI2020

Analysis and Validation of Spectral Irradiance Simulations for 75 kW Bifacial Solar Test Field

This work investigates how the spectrum of irradiance incident on the rear of bifacial modules impacts their performance. Light incident on the rear of bifacial modules can be reflected from the ground, mounting structures, and other nearby objects, causing both the intensity and spectrum to be modified. As a result, PV cells and sensors with different spectral responses report different values for the rear irradiance, leading to increased uncertainty when modeling performance. Here, we calculate the spectral irradiance incident on the rear of modules through raytrace simulations and validate with measured field data collected from a 75kW single-axis-tracked bifacial test site. Spectral responses for different sensors and PV cells are applied and compared with field measurements for four days. Based on these results, a method for improving non-spectral simulations is proposed. In addition, a linear regression is applied to the modeled spectral results as a method to gain insight into the contributions of ground reflected light to total rear irradiance.

bifacial photovoltaics↗