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At least 667 records · Page 37

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NASA NTRS1994

Ground vibration test of the XV-15 Tiltrotor Research Aircraft and pretest predictions

The first comprehensive ground vibration survey was performed on the XV-15 Tiltrotor Research Aircraft to measure the vibration modes of the airframe and to provide data critical for determining whirl flutter stability margins. The aircraft was suspended by the wings with bungee cords and cables. A NASTRAN finite element model was used in the design of the suspension system to minimize its interference with the wing modes. The primary objective of the test was to measure the dynamic characteristics of the wings and pylons for aeroelastic stability analysis. In addition, over 130 accelerometers were placed on the airframe to characterize the fuselage, wing, and tail vibration. Pretest predictions were made with the NASTRAN model as well as correlations with the test data. The results showed that the suspension system provided the isolation necessary for modal measurements.

Studebaker, Karen↗

NASA NTRS2009

Model Validation of an RSRM Transporter Through Full-scale Operational and Modal Testing

The Reusable Solid Rocket Motor (RSRM) segments, which are part of the current Space Shuttle system and will provide the first stage of the Ares launch vehicle, must be transported from their manufacturing facility in Promontory, Utah, to a railhead in Corinne, Utah. This approximately 25-mile trip on secondary paved roads is accomplished using a special transporter system which lifts and conveys each individual segment. ATK Launch Systems (ATK) has recently obtained a new set of these transporters from Scheuerle, a company in Germany. The transporter is a 96-wheel, dual tractor vehicle that supports the payload via a hydraulic suspension. Since this system is a different design than was previously used, computer modeling with validation via test is required to ensure that the environment to which the segment is exposed is not too severe for this space-critical hardware. Accurate prediction of the loads imparted to the rocket motor is essential in order to prevent damage to the segment. To develop and validate a finite element model capable of such accurate predictions, ATA Engineering, Inc., teamed with ATK to perform a modal survey of the transport system, including a forward RSRM segment. A set of electrodynamic shakers was placed around the transporter at locations capable of exciting the transporter vehicle dynamics. Forces from the shakers with varying phase combinations were applied using sinusoidal sweep excitation. The relative phase of the shaker forcing functions was adjusted to match the shape characteristics of each of several target modes, thereby customizing each sweep run for exciting a particular mode. The resulting frequency response functions (FRF) from this series of sine sweeps allowed identification of all target modes and other higher-order modes, allowing good comparison to the finite element model. Furthermore, the survey-derived modal frequencies were correlated with peak frequencies observed during road-going operating tests. This correlation enabled verification of the most significant modes contributing to real-world loading of the motor segment under transport. After traditional model updating, dynamic simulation of the transportation environment was compared to the measured operating data to provided further validation of the analysis model. KEYWORDS Validation, correlation, modal test, rocket motor, transporter

Brillhart, Ralph↗

NASA NTRS1973

Aerothermodynamics of the Space Shuttle reaction control system.

Based on experimental data, the aerothermodynamic surface environment for the Space Shuttle Orbiter reaction control system (RCS) thrusters during entry was established. Using this environment the required thermal protection for the RCS thruster nozzles and surrounding vehicle surfaces on the orbiter nose was determined. Wind tunnel test data was obtained at Mach 8 to measure the heat transfer and pressure distribution in separated flow due to deep, three-dimensional cavities and lateral jet interference using helium and air (hot and cold) injection from a supersonic nozzle. Results of the analysis and correlation of the test data are presented.

Brevig, O.↗

NASA NTRS2011

Shunted Piezoelectric Vibration Damping Analysis Including Centrifugal Loading Effects

Excessive vibration of turbomachinery blades causes high cycle fatigue problems which require damping treatments to mitigate vibration levels. One method is the use of piezoelectric materials as passive or active dampers. Based on the technical challenges and requirements learned from previous turbomachinery rotor blades research, an effort has been made to investigate the effectiveness of a shunted piezoelectric for the turbomachinery rotor blades vibration control, specifically for a condition with centrifugal rotation. While ample research has been performed on the use of a piezoelectric material with electric circuits to attempt to control the structural vibration damping, very little study has been done regarding rotational effects. The present study attempts to fill this void. Specifically, the objectives of this study are: (a) to create and analyze finite element models for harmonic forced response vibration analysis coupled with shunted piezoelectric circuits for engine blade operational conditions, (b) to validate the experimental test approaches with numerical results and vice versa, and (c) to establish a numerical modeling capability for vibration control using shunted piezoelectric circuits under rotation. Study has focused on a resonant damping control using shunted piezoelectric patches on plate specimens. Tests and analyses were performed for both non-spinning and spinning conditions. The finite element (FE) shunted piezoelectric circuit damping simulations were performed using the ANSYS Multiphysics code for the resistive and inductive circuit piezoelectric simulations of both conditions. The FE results showed a good correlation with experimental test results. Tests and analyses of shunted piezoelectric damping control, demonstrating with plate specimens, show a great potential to reduce blade vibrations under centrifugal loading.

Min, James B.↗

NASA NTRSDate not supplied

SLS Integrated Modal Test Uncertainty Quantification using the Hybrid Parametric Variation Method

Uncertainty in structural loading during launch is a significant concern in the development of spacecraft and launch vehicles. Small variations in launch vehicle and payload mode shapes and their interaction can result in significant variation in system loads. In many cases involving large aerospace systems it is difficult, not economical, or impossible to perform a system modal test. However, it is still vital to obtain test results that can be compared with analytical predictions to validate models. Instead, the “Building Block Approach” is used in which system components are tested individually. Component models are correlated and updated to agree as best they can with test results. The Space Launch System consists of a number of components that are assembled into a launch vehicle. Finite element models of the components are developed, reduced to Hurty/Craig-Bampton models and assembled to represent different phases of flight. The only opportunity to obtain modal test data from an assembled Space Launch System will be during the Integrated Modal Test. There is always uncertainty in every model, which flows into uncertainty in predicted system results. Uncertainty Quantification is used to determine statistical bounds on prediction accuracy based on model uncertainty. For the Space Launch System, model uncertainty is at the Hurty/Craig-Bampton component level. Uncertainty in the Hurty/Craig-Bampton components is quantified using the hybrid parametric variation approach that combines parametric and nonparametric uncertainty. Uncertainty in model form is one of the biggest contributors to uncertainty in complex built-up structures. This type of uncertainty cannot be represented by variations infinite element model input parameters and thus cannot be included in a parametric approach. However, model-form uncertainty can be modeled using a nonparametric approach based on random matrix theory. The hybrid parametric variation method requires the selection of dispersion values for the Hurty/Craig-Bampton fixed-interface eigenvalues, and the Hurty/Craig-Bampton stiffness matrices. Component test/analysis frequency error is used to identify the fixed-interface eigenvalue dispersions, while test/analysis cross-orthogonality is used to identify stiffness dispersion values. The hybrid parametric variation uncertainty quantification approach is applied to the Space Launch System Integrated Modal Test configuration. Monte Carlo analysis is performed, and statistics are determined for modal correlation metrics, frequency response from Integrated Modal Test shakers to selected accelerometers, as well as other metrics for determining how well target modes are excited and identified. If the predicted uncertainty envelopes future Integrated Modal Test results, then there will be increased confidence in the utility of the component-based hybrid parametric variation uncertainty quantification approach.

Uncertainty Quantification↗

NASA NTRS1974

Data correlation and analysis of arc tunnel and wind tunnel tests of RSI joints and gaps. Volume 2: Data base

Wind tunnel tests were conducted to determine the aerodynamic heating created by gaps in the reusable surface insulation (RSI) thermal protection system (TPS) for the space shuttle. The effects of various parameters of the RSI on convective heating characteristics are described. The wind tunnel tests provided a data base for accurate assessment of gap heating. Analysis and correlation of the data provide methods for predicting heating in the RSI gaps on the space shuttle.

Christensen, H. E.↗

NASA NTRS1976

Evaluation of flat-plate collector efficiency under controlled conditions in a solar simulator

The measured thermal efficiencies of 35 collectors tested with a solar simulator, along with the correlation equations used to generalize the data, are presented. The single correlation used is shown to apply to all the different types of collectors tested, including one with black paint and one cover, one with a selective surface coating and two covers, and an evacuated-tube collector. The test and correlation technique is also modified by using a shield so that collectors larger than the simulator test area can also be tested. This technique was verified experimentally for a shielded collector for which the collector shielded area was 31% of the solar simulator radiation area. A table lists all the collectors tested, the collector areas, and the experimental constants used to correlate the data for each collector.

Johnson, S. M.↗

NASA NTRS1976

Evaluation of flat-plate collector efficiency under controlled conditions in a solar simulator

The measured thermal efficiencies of 35 collectors tested with a solar simulator, along with the correlation equations used to generalize the data, are presented in this report. The single correlation used is shown to apply to all the different types of collectors tested, including one with black paint and one cover, one with a selective surface coating and two covers, and an evacuated-tube collector. The test and correlation technique is also modified by using a shield so that collectors larger than the simulator test area can also be tested. This technique was verified experimentally for a shielded collector for which the collector shielded area was 31% of the solar simulator radiation area. A table lists all the collectors tested, the collector areas, and the experimental constants used to correlate the data for each collector.

Johnson, S. M.↗

NASA NTRS1973

Analytical study of stresses recorded in the DH 2011 rotor blades

An analytical study of stresses in the blades recorded during the tests of the DH 2011 jet flap rotor was performed. The main objective of the study was to compare the experimental results with analyticaly determined stresses. The comparison extended over 15 specific flight cases has been only partially successful. In fact computed 3P and 4P stress components showed only a poor correlation with the test data obtained. It is believed that the simplified model of aeroelastic effects used is mainly responsible for this lack of agreement with test results.

Kretz, M.↗

NASA NTRS1977

Outer planet probe engineering model thermal vacuum test

A thermal vacuum test was performed on the engineering model of the outer planets atmospheric entry probe. Steady state runs at three simulated radioisotope heating unit loads and one transient run simulating the pre-entry power profile were made to determine the thermal characteristics of the engineering model. An analytic simulation of the model was correlated to the test data. Several steady state and one transient run were made with the model attached to the spacecraft adapter to determine the thermal interface between the model and the adapter.

Grote, M. G.↗

NASA NTRS1984

Effects of streamwise variations in noise levels and spectra on supersonic boundary-layer transition

Transition data for sharp cones in two quiet wind tunnels at Mach numbers 3.5 and 5.0 have been correlated in terms of noise parameters with data from several conventional wind tunnels and from the flight data for the AEDC transition cone. The noise parameters were developed to account for the large axial variations of the rms stream noise and the high frequency noise spectra that occurred in the quiet tunnels for some test conditions. The correlation results indicated transition in the quiet tunnels was dominated by the local stream noise that was incident on the cone boundary layer upstream of the neutral stability point. The correlation results also suggested that the energy in high frequency components of the quiet tunnel noise spectra had significant adverse effects on transition when the noise was incident on the boundary layer both upstream and downstream of the neutral stability point.

Chen, F.-J.↗

NASA NTRS2017

Test and Analysis of Buckling-Critical Stiffened Metallic Launch Vehicle Cylinders

A summary of a NASA design analysis and test program on the buckling of large-scale, integrally-stiffened metallic cylinders is presented. The test article designs were developed based on proposed NASA launch vehicle cylinder designs and span a significant portion of the design space. Various loading conditions were applied to the cylinders and include different combinations of axial compression, bending, and internal pressure loads that simulate typical launch vehicle loading scenarios. The data gathered from this test program is being used to develop and validate new analysis-based knockdown factors and design guidelines for these stiffened metallic cylinders. In this paper, the test article designs and fabrication methods are described along with the test facilities and instrumentation. Selected test and finite element analysis results are presented and compared and are used to illustrate the typical response characteristics of the stiffened metallic cylinders considered. Overall, good qualitative agreement is found, however, several discrepancies in the results were identified across several of the tests. The discrepancies were investigated thoroughly and can be attributed to variations in the as-built skin and stiffener geometry, variations in the measured geometric imperfection, and modeling assumptions associated with the boundary conditions, and loading imperfections. Based on these findings, several refinements were made to the finite element models which significantly improved the correlation between the test and analysis results. These modeling refinements are described and the updated analysis results are presented.

Hilburger, Mark W.↗

NASA NTRS1973

Laser holographic nondestructive testing of the NASA X-248 rocket motor

A program to apply holography for nondestructive testing of the X-248 rocket motor was undertaken. The objective was to establish the capability of holography in detecting known unbonding between liner and propellant. Holography was performed employing stressing techniques: (1) acoustical, (2) thermal, (3) radiative, and (4) static loading. Radiative stressing was successful in locating a large area of liner/propellant unbond. The results were correlated with destructive testing. Theoretical analysis provided an understanding of motor case holography in conjunction with radiative stressing.

Harris, W. J.↗

NASA NTRS1991

Thermal design of the Cosmic Background Explorer cryogenic optical assembly

The Cosmic Background Explorer (COBE) is a satellite which is designed to study the 3-K cosmic background radiation. Two cryogenic instruments and a common support structure comprise the Cryogenic Optical Assembly (COA). In order to make definitive measurements of the low-energy FIR radiation, the temperature of the COA must be maintained below 3 K. Temperature control of the COA elements is achieved by the use of a superfluid helium dewar. The thermal design also minimizes power dissipation, transient operational effects, and thermal gradients within the COA. This is accomplished by isolating selected components and heat-sinking others to various locations on the cryogen tank. The thermal design was developed primarily through analysis. Analytical models were created to perform parametric design studies. Ground testing was performed to correlate the thermal models and validate the thermal design. Both test and flight data confirmed that all design requirements were either met or exceeded.

Mosier, Carol L.↗

NASA NTRS1992

Modal survey testing of the Lidar In-space Technology Experiment (LITE) - A Space Shuttle payload

This paper presents the results of the modal survey test of the Lidar In-space Technology Experiment (LITE), a Space Shuttle payload mounted in a Spacelab flight single pallet. The test was performed by the Dynamics Test Branch at Marshall Space Flight Center, AL and run in two phases. In the first phase, an unloaded orthogrid connected to the pallet with 52 tension struts was tested. This test included 73 measurement points in three directions. In the second phase, the pallet was integrated with mass simulators mounted on the flight support structure to represent the dynamics (weight and center of gravity) of the various components comprising the LITE experiment and instrumented at 213 points in 3 directions. The test article was suspended by an air bag system to simulate a free-free boundary condition. This paper presents the results obtained from the testing and analytical model correlation efforts. The effect of the suspension system on the test article is also discussed.

Anderson, J. B.↗

NASA NTRS1995

Effect of Cyclic Aeroconvective Heating on Flexible Thermal Insulations

This paper describes the effect of cyclic aeroconvective heating on the thermal performance of ceramic flexible insulations considered for potential use as thermal protection systems or thermal insulations for future hypersonic vehicles such as the Reusable Launch Vehicles (RLV's) and other applications where structures require thermal protection from severe heating. The thermal response of these materials after exposure to cyclic aeroconvective heating from a plasma arc is described. The thermal insulations evaluated were Composite Flexible Blanket Insulations composed of an outer layer of aluminoborosilicate fabric and alumina insulation. The insulations were evaluated with and without a high emissivity coating. These insulations were exposed to the plasma arc stream for nine minutes reaching surface temperatures of 1150 C and a heat flux of 10.5 W/sq cm. Insulations were exposed three, six, or nine times in order to demonstrate reusability and to determine the effect oi coatings on the surface durability of these insulations. Test results demonstrated the capability of these insulations to protect either composite or metallic structures from high heating environments. It is shown that high emittance coatings reduce backface temperatures. The durability of these insulations when impacted at low velocities was also demonstrated. The interaction of the coatings with the ceramic fibers was characterized. An analytical thermal model was utilized to correlate experimental thermal test results with calculated values.

Kourtides, Demetrius A.↗

NASA NTRS1989

Working group written presentation: Solar radiation

The members of the Solar Radiation Working Group arrived at two major solar radiation technology needs: (1) generation of a long term flight data base; and (2) development of a standardized UV testing methodology. The flight data base should include 1 to 5 year exposure of optical filters, windows, thermal control coatings, hardened coatings, polymeric films, and structural composites. The UV flux and wavelength distribution, as well as particulate radiation flux and energy, should be measured during this flight exposure. A standard testing methodology is needed to establish techniques for highly accelerated UV exposure which will correlate well with flight test data. Currently, UV can only be accelerated to about 3 solar constants and can correlate well with flight exposure data. With space missions to 30 years, acceleration rates of 30 to 100X are needed for efficient laboratory testing.

Slemp, Wayne S.↗

NASA NTRS1974

Data correlation and analysis of arc tunnel and wind tunnel tests of RSI joints and gaps. Volume 1: Technical report

Heat transfer data measured in gaps typical of those under consideration for joints in space shuttle reusable surface insulation protection systems have been assimilated, analyzed and correlated. The data were obtained in four NASA facilities. Several types of gaps were investigated with emphasis on simple butt joints. Gap widths ranged from 0.07 to 0.7 cm and depths ranged from 1 to 6 cm. Laminar, transitional and turbulent boundary layer flows over the gap opening were investigated. Three-dimensional heating variations were observed within gaps in the absence of external flow pressure gradients. Heat transfer correlation equations were obtained for several of the tests. Thermal protection system performance with and without gaps was compared for a representative shuttle entry trajectory.

Christensen, H. E.↗