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Collection of High Pedigree AM Data for Data Analysis and Correlation. CRADA Final Report
ORNL worked with Senvol to develop and evaluate a standard operating procedure for collection of pedigree data for Additive Manufacturing using the Concept Laser XLine 1000r using an Al-Si-Mg alloy. ORNL independently evaluated and provided feedback to Senvol regarding the standard operating procedure document. Those edits were incorporated in the document that was then used to fabricate builds on the Concept Laser XLine 1000r to evaluate the efficacy of the document in collecting pedigreed data. The builds were done with varying build parameters, and the samples were subjected to tensile testing. The tensile data was used as an input for an artificial intelligence-based data analytics framework to determine the correlation between the build parameters and resulting tensile strength.
CyDER: A Cyber Physical Co-simulation Platform for Distributed Energy Resources in Smartgrids
The CyDER project aimed at developing an open-source, modular and scalable co-simulation platform for power grids with large shares of Distributed Energy Resources (DERs). The project partners are the Lawrence Berkeley National Lab (LBNL), Lawrence Livermore National Lab (LLNL), PG&E, SolarCity, and ChargePoint. The prime recipient is LBNL; SolarCity and ChargePoint were partners for the project’s first two years. Increased DER integration introduces a number of challenges in power grid operation including a more dynamic interaction between the transmission grid and distribution grids, and increased modeling complexity. Although specialized software exists to precisely model different components of the power system, it is far from trivial to integrate all various models and perform a holistic simulation. Instead of replicating all models in a common simulation program, a commonly accepted approach to tackle this model diversity is to couple third-party simulators and models through a co-simulation platform that coordinates information exchange among the various components. Following this line of research, this project’s objective was to develop a co-simulation platform based on a widely accepted industrial standard called Functional Mockup Interface (FMI). Within this process, the project developed models compliant with the FMI standard, called Functional Mockup Units (FMUs), and used them to perform various operational and planning power system analyses. Relying and building upon an industrial standard is the main differentiation of this project compared with previous or parallel efforts in the co-simulation area. Particular emphasis was put on delivering software utilities to facilitate setting up and running co-simulations by end-users. Furthermore, a strong aspect of this project is demonstrating that co-simulation techniques can be used to perform Hardware-in-the-Loop (HIL) simulations that couple software components (e.g., simulated models) with hardware components (e.g., real devices such PV systems and batteries). The long-term goal of CyDER project is to help establish FMI as a powerful standard for co-simulation and promote adoption by electric utilities and other interested stakeholders. The main accomplishments of the project include the development of several FMUs including distribution and transmission grid models, PV inverters with Volt/Var/Watt controllers, batteries, and predictive optimal controllers. Additionally, a unique software package was developed, called SimulatorToFMU, which is capable of exporting any Python-driven simulator or Python script as an FMU. This is an important contribution towards establishing FMI as one of the main co-simulation standards, because more and more third-party programs for sub-system modeling and simulation are delivered with Python APIs. The CyDER platform was used to perform PV hosting capacity analyses in real utility feeders with and without smart inverter controls, battery storage, and EV charging. Smart inverter controls include conventional Volt/Var/Watt controls for reactive power support and active power curtailment, but also predictive controls that optimize the charging and discharging profile of the battery connected on the DC side in order to minimize the customer’s economic benefit. Finally, an important result of this project is delivering an experimental setup that consists of residential-scale PV inverters with battery storage, a real-time grid simulator with an ideal voltage source as grid emulator, and micro Phasor Measurement Units (PMUs). All these components and additional software modules are coupled to one another using the FMI standard and can be co-simulated with the CyDER platform.
Update of ASHRAE Standard 140 Section 5.2 and Related Sections (BESTEST Building Thermal Fabric Test Cases)
This report documents new work intended to update the current building thermal fabric software-to-software comparative test specifications and example results of ANSI/ASHRAE Standard 140-2017, Sections 5.2.1, 5.2.2, 5.2.3, and related supporting sections. The Building Energy Simulation Test and Diagnostic Method (BESTEST) test specification and example results that provide the basis for these Standard 140 sections were originally published in 1995. The state of the art in building energy simulation modeling has advanced since then. Additionally, comments on the test specification over the years highlighted ambiguities, further necessitating the update to the original work. This new work was conducted for the U.S. Department of Energy (DOE) by Argonne National Laboratory (Argonne) and National Renewable Energy Laboratory (NREL), in collaboration with a working group of international experts associated with the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE) Standing Standard Project Committee (SSPC) 140. SSPC 140 is responsible for ANSI/ASHRAE Standard 140. The new work, presented in this report, defined the test cases and specifications such that building energy simulation programs with time steps of one hour or less can perform the tests. Revisions to the test specification and update of example results follow the vetting process of iterative field trials established for previous BESTEST work that has been adapted for ASHRAE Standard 140.
Measurement Uncertainty in One-of-a-kind Experiments
A golden standard in science is to repeat an experimental measurement multiple times and calculate the measured value with experimental uncertainty by following well developed statistical procedures. For various reasons – cost, technical difficulty, international treaties, ethics of dealing with human or animal subjects, ecology - many important experiments and observations can not be repeated. Astronomy, earthquakes, hurricanes produce data from one-of-a-kind events. When information is not available in any other way, it should not be dismissed as qualitative, anecdotal evidence only. Analyzed in a mathematically rigorous way, it produces quantitative experimental data. Analysis of data from one-of-a-kind event differs from analysis of repeated experiments’ data. For repeated experiments, the experimental error includes a range of true values generated by repetitions of the experiment, and measurement uncertainty caused by detectors. They are independent. Repetitions of any experiment, as similar as achievable, always have built-in differences resulting in a range of the true values rather than in a single value. Measurement uncertainty depends on the measurement system only. Digital measurements have very small uncertainty, frequently smaller than the range of true experimental values resulting from built-in differences in the experiment repetitions. When data from one–of–a kind experiment are analyzed, only the measurement uncertainty can be reported.
Sandia Parallel Aerodynamics Reentry Code (SPARC) -- the Future of Production and Research Aerodynamics [Brief]
The Sandia Parallel Aerodynamics and Reentry Code (SPARC) is described.
Vision-Guided Automation and Assistance
Robotic automation and assistance is an excellent way to increase efficiency and safety when working in a potentially hazardous workspace. However, many traditional automation approaches rely on the precise placement of items to be manipulated. The scope of such automated tasks is also limited to the manipulation of one type of object since there is no way to distinguish between different objects. The addition of a vision pipeline, where robot vision is used to localize and recognize objects, can allow the robot to perform more complex tasks in a variable workspace. In my vision pipeline, a depth camera is used to generate a 3D point cloud of the workspace. Objects to be manipulated are isolated in the point cloud by filtering out shared surfaces and using Euclidean cluster extraction to group clusters of points. The locations of the objects are then estimated from the point cloud of the isolated objects. The localization of objects with robot vision allows for variable workspaces, reducing the overhead associated with requiring all objects to be precisely placed in the workspace. For object recognition, deep learning is used to train a neural network that classifies objects from the raw point clouds. More complex tasks that require multiple objects to be manipulated differently can be achieved through the vision pipeline. Through its ability to visualize the workspace, robot vision greatly improves efficiency and safety of automated and assistive tasks.
First Trials with EMPHASIS
This report presents a series of three EMPHASIS trial problems we ran in March 2019, to demonstrate (1) that we can set up and run an SGEMP calculation, and (2) that we understand the nature and units of the input specifications and the output results. As these are the first EMPHASIS problems we have set up and run, we present some of the input decks and some of the lessons learned, to better orient a reader who might also be a new user of EMPHASIS. The EMPHASIS manual and the ITS manual are both good, but not complete enough to set up and run these applications. Substantial trial and error was still required. The trial problems are all based on an evacuated aluminum cylinder with 1 m inner radius and 1 m inner height. The cylinder is 100 mil thick. We take the axis of symmetry to be the z axis. The aluminum cylinder will be treated as perfectly conducting. The trial problems are (1) the cavity driven with a short pulse on an antenna at the center of the cavity, (2) the cavity driven by a prescribed short pulse of photocurrent injected normally from the bottom inside of the cylinder, and (3) the cavity driven by a prescribed short pulse of x-rays normally incident on the bottom outside of the cylinder.
Leading-Order Analysis by Artificial Intelligence [Slides]
The following topics are addressed in this seminar presentation: The author's background; What is leading-order analysis?; What are supervised and unsupervised machine learning and what is artificial intelligence?; The definition of AI; and, Conclusions and outlook.
Development of Prognostic Models Using Plant Asset Data
The recent growth of machine learning and artificial intelligence technologies provides opportunities for leveraging data-driven algorithms to address the problems of diagnostics and prognostics in the nuclear power industry. The use of machine learning and other statistical methods as prognostic models is of particular interest in the nuclear industry to accurately predict future equipment or plant state given a set of measurements. Such predictive capability will enable predictive assessment of component condition and remaining life and allow for condition-based predictive maintenance. The resulting optimization of maintenance scheduling and reduction in unnecessary maintenance activities will lower overall maintenance costs and improve the economics of nuclear power. This report discusses the various aspects of data processing and model development that are likely to influence the performance of prognostic models. Data from a boiling-water reactor was used to evaluate several prognostic models to identify key considerations for developing such models to predict data-driven plant state and equipment degradation condition. Preliminary results indicate the need for data sets that are relevant to the problem at hand and contain signatures that may be correlated to the prediction problem. Assuming such data exist, development of prognostic models using data-driven methods requires an understanding of the various sources of influence on the prediction accuracy (such as the model architecture, data preprocessing approaches, and potentially external factors influencing the equipment or plant system under assessment). Ongoing research is evaluating these factors in greater detail and examining techniques for calculating prediction uncertainty bounds.
TRUST-EABM Nonlinear Dynamics (ND) Report (Release FY2020-1.1)
The objective of the Delivery Environments (DE) Testbeds to Reduce Uncertainties in Simulations and Tests (TRUST) project is to support the efficient and responsive development of experimental, modeling, and simulation capabilities for future systems by developing representative testbeds that can be exercised more easily and efficiently than a WR-like assembly for the purposes uncertainty quantification. The testbeds are intended to be experimentally exercised in current and future relevant engineering environments with complementary modeling and simulation.
An Adaptive Framework for Extreme Deformation and Failure in Solids
Recent developments at Sandia in meshfree methods have delivered improved robustness in solid mechanics problems that prove difficult for traditional Lagrangian, mesh-based finite elements. Nevertheless, there remains a limitation in accurately predicting very large material deformations. It seems robust meshfree discretizations and integration schemes are necessary, but not sufficient, to close this capability gap. This state of affairs directly impacts current and future LEPs, whose simulation needs are not well met for extremely large deformation problems. We propose to use a new numerical framework, the Optimal Transportation Meshfree (OTM) method enhanced by meshfree adaptivity, as we believe that a combination of both will provide a novel way to close this capability gap.
Navy Condition-Based Monitoring Project Update: Hybrid Distances & Metric Learning [Slides]
A progress report is provided.
Applying Machine Learning to the Classification of DC-DC Converters (Milestone 2 Deliverable Report)
Since extending the Autodetector to a convolutional neural network (CNN) machine learning classifier model, an effort has been executed to demonstrate its ability to distinguish not only a switching DC-DC converter as high voltage, but identify the make and model of a converter on which it was trained. This was achieved by collecting data in a noisy environment, pre-processing the time domain data to obtain composite images using a method that improves upon that of the prior research, then validating a trained CNN model to an accuracy of 100% on a selected candidate converter.
Sockeye Theory Manual
Sockeye is an application that models heat pipe performance, based on the MOOSE framework. Its primary focus is on liquid-metal heat pipes with annular screen or porous wick structures, with the intended application being the simulation of heat pipes in microreactors. The purpose of this capability is to evaluate and understand heat pipe performance under different conditions. Furthermore, this heat pipe performance is intended to be coupled to multiphysics applications for modeling microreactors, so that the effects of heat pipe performance on the larger reactor system can be simulated.
Sockeye: A 1-D Heat Pipe Modeling Tool
Sockeye is a 1-D MOOSE-based application for modeling heat pipes. Sockeye is aimed at modeling heat pipes with annular wick and contains two-phase fluid property packages for sodium and potassium working fluids. Sockeye adapts the two-phase flow model from RELAP-7 to the simulation of heat pipes, by accounting for the capillary pressure in pressure relaxation terms. Additionally, a simple, aggregate heat transfer model exists for transitioning from temperatures below the melting temperature of the working fluid. Results are presented for an example test problem, and some future work is discussed.
High Level Potential Crack Identification and Detection [Slides]
Abstract not provided.
SIERRA Multimechanics Module: Aria Thermal Theory Manual - Version 4.58
Aria is a Galerkin finite element based program for solving coupled-physics problems described by systems of PDEs and is capable of solving nonlinear, implicit, transient and direct-to-steady state problems in two and three dimensions on parallel architectures. The suite of physics currently supported by Aria includes thermal energy transport, species transport, and electrostatics as well as generalized scalar, vector and tensor transport equations. Additionally, Aria includes support for manufacturing process flows via the incompressible Navier-Stokes equations specialized to a low Reynolds number (R e < 1) regime. Enhanced modeling support of manufacturing processing is made possible through use of either arbitrary Lagrangian-Eulerian (ALE) and level set based free and moving boundary tracking in conjunction with quasi-static nonlinear elastic solid mechanics for mesh control. Coupled physics problems are solved in several ways including fully-coupled Newtons method with analytic or numerical sensitivities, fully-coupled Newton-Krylov methods and a loosely-coupled nonlinear iteration about subsets of the system that are solved using combinations of the aforementioned methods. Error estimation, uniform and dynamic-adaptivity and dynamic load balancing are some of Arias more advanced capabilities.