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At least 73 records · Page 4

A combined experimental and computational analysis of failure mechanisms in open-hole cross-ply laminates under flexural loading

In this work, integrated experimental tests and computational modeling are proposed to investigate the failure mechanisms of open-hole cross-ply carbon fiber reinforced polymer (CFRP) laminated composites. In particular, we propose two effective methods, which include width-tapered double cantilever beam (WTDCB) and fixed-ratio mixed-mode end load split (FRMMELS) tests, to obtain the experimental data more reliably. We then calibrate the traction-separation laws of cohesive zone model (CZM) used among laminas of the composites by leveraging these two methods. The experimental results of fracture energy, i.e. G Ic and G Tc , obtained from WTDCB and FRMMELS tests are generally insensitive to the crack length thus requiring no effort to accurately measure the crack tip. Moreover, FRMMELS sample contains a fixed mixed-mode ratio of G IIc /G Tc depending on the width taper ratio. Examining comparisons between experimental results of FRMMELS tests and failure surface of B–K failure criterion predicted from a curve fitting, good agreement between the predictions and experimental data has been found, indicating that FRMMELS tests are an effective method to determine mixed-mode fracture criterion. In addition, a coupled experimental-computational modeling of WTDCB, edge notched flexure, and FRMMELS tests are adopted to calibrate and validate the interfacial strengths. Finally, failure mechanisms of open-hole cross-ply CFRP laminates under flexural loading have been studied systematically using experimental and multi-scale computational analyses based on the developed CZM model. The initiation and propagation of delamination, the failure of laminated layers as well as load-displacement curves predicted from computational analyses are in good agreement with what we have observed experimentally.

36 MATERIALS SCIENCE↗

In-situ imaging of flexure-induced fracture in tape-laminate composites using high-resolution X-ray computed tomography

Here, this study presents development of an in-situ flexure test for imaging progressive inter- and intralaminar fracture in tape-laminate composites using X-ray computed tomography (CT). The intent of this test is to provide detailed experimental observations of ply-level damage that can be used to validate existing, and develop new, progressive damage analysis (PDA) tools. The test consists of a vertically mounted specimen which is flexed using two eccentric compressive loads using an in-situ uniaxial load stage. The flexure specimen contains a starter notch mid-span which promotes initiation of composite failure within the X-ray field of view. Specimens with two different laminate stacking sequences were tested, imaged, analyzed. For a quasi-isotropic laminate with large angle changes between adjacent plies, there was near simultaneous growth of transverse cracks and delaminations below the midplane of the laminate. For a laminate with small angles between adjacent plies, there was extensive formation of transverse crack networks which penetrated the laminate thickness without delamination growth. In addition to imaging fracture, the X-ray CT data from both specimen types were used to quantify the variability in thickness and analyze the local orientation of individual plies. Overall, the proposed test and the image-data analysis methodology provided an important insight into the fracture processes in tape laminates and highlights the inherent ply-level geometrical variabilities that should be accounted for in PDA simulations.

42 ENGINEERING↗

JEDEC Tray Flexures for High-Consequence Electronics

JEDEC matrix trays are an industry standard for the safe handling, transport, and storage of electronics. Manufacturing tolerances of the trays (typical for injection-molded components) forces the creation of an envelope around components rather than a secure interface to prevent the trays themselves from damaging the electronics during use. However, this allows relative motion between the components, another potential damage source. This paper covers the design of tray features (flexures) than enable intentional, tuned contact preload to prevent relative motion, maximizing component safety while keeping the JEDEC tray form-factor. The target preload is balanced between gravity and shipment forces that could be experience during adverse handling or transport to prevent loss of contact or slip and keeping the load itself low enough to prevent component damage. Typical features/dimensions for JECEC trays were employed to maximize utility and minimize tray fabrication difficulty. The design also increases usability and component safety by making the chips visible while still sandwiched between trays. The point design described here exemplifies a simple, easy-to-manufacture tray-matrix flexure that significantly improves the security of supported components

42 ENGINEERING↗

A general conclusion regarding the large amplitude flexural vibration of beams and plates.

Use is made of the two coupled partial differential equations that govern the large amplitude flexural vibration of flat plates. On the basis of an assumed vibration mode taken to be separable in the space coordinates and time, the modal equation is obtained. In the case of a one-term solution, it is shown that the modal equation is the same as the dynamic equation of a mass-spring combination where the restoring force of the nonlinear spring is a cubic and an odd function of the displacement. Since the modal equation is a nonlinear, ordinary differential equation with positive coefficients, it is shown that the nonlinearity associated with the large amplitude flexural vibration of beams and plates is of the hardening type, that is, the frequency increases with amplitude.

Pandalai, K. A. V.↗

Some cable suspension systems and their effects on the flexural frequencies of slender aerospace structures

The effects of several cable suspension configurations on the first free-free flexural frequency of uniform beams have been determined by experiment and analysis. The results of this study confirm that in general the larger the test vehicle the larger is the flexural frequency measurement error attributable to a given cable suspension configuration. For horizontally oriented beams representing modern aerospace vehicles of average size and flexibility, the restraining effects of all but the shortest support cables were minor. The restraining effects of support cables of moderate length attached near the base of vertically oriented vehicles were overshadowed by the effects of beam compression due to gravity.

Herr, R. W.↗

Environmental effects on the torsion and flexure fatigue properties of graphite-epoxy composites

Effects of torsional and flexural fatigue on the long-time integrity of advanced graphite-epoxy structural composites have been investigated. Reversed (R = - 1) and unidirectional (R = 0) torsional fatigue tests were made on unidirectional, cross-plied and woven graphite fiber materials in air and water at room temperature and at 74 C. Flexural fatigue tests (4-point bending) with R = - 1 were run in air and water at room temperature, and at R = 0 in air. Results show that in torsional cycling, both water environment and higher test temperature contribute to significant degradation of torsional stiffness. The degradation of stiffness from torsional stress cycling was observed to be much greater with R = - 1 than with simple R = 0 cycling. The effect of environment is also greater in the fully reversed cycling.

Sumsion, H. T.↗

Flexural fatigue of hollow rolling elements

Hollow cylindrical bars were tested in the rolling-contact fatigue tester to determine the effects of material and outside diameter to inside diameter (OD/ID) ratios of 2.0, 1.6, 1.4, and 1.2 on fatigue failure mode and subsequent failure propagation. The range of applied loads with these OD/ID ratios resulted in maximum tangential tensile stresses ranging from 165 to 655 megapascals (24,000 to 95,000 psi) at the bore surface. Flexural failures of the hollow test bars occurred when this bore stress was 490 megapascals (71,000 psi) or greater with AISI 52100 hollow bars and 338 megapascals (49,000 psi) or greater with AISI M-50 hollow bars. Good correlation was obtained in relating the failures of these hollow bars with flexural failures of drilled balls from previously published full scale bearing tests.

Bamberger, E. N.↗

Effect of wall thickness and material on flexural fatigue of hollow rolling elements

Hollow cylindrical bars were tested in a rolling-contact fatigue tester to determine the effects of material and outside diameter to inside diameter (OD/ID) ratios on fatigue failure mode and subsequent failure propagation. The range of applied loads with OD/ID ratios of 2.0, 1.6, 1.4, and 1.2 resulted in maximum tangential tensile stresses ranging from 165 to 655 MPa at the bore surface. Flexural failures of the hollow test bars occurred when this bore stress was 490 MPa or greater with AISI 52100 hollow bars and 338 MPa or greater with AISI M-50 hollow bars. Good correlation was obtained in relating the failures of these hollow bars with flexural failures of drilled balls from full-scale bearing test published previously.

Bamberger, E. N.↗

Adhesive-Bonded Fixture for Flexure Testing

Fixture for flexural tests of glass-fiber-reinforced epoxy rods 1/4 in. (6.4 mm) in diameter easy to fabricate. Little machining done by relatively unskilled. Flexural-test fixture allows bending stress applied to specimen rod while holding rod securely. Dowel pins, blocks, and plate that make up fixture joined by adhesive.

Clemons, J. M.↗

Interlaminar G(IIc) evaluation of toughened-resin matrix composites using the end-notched flexure test

The usefulness of the end-notched flexure (ENF) test for measuring G(IIc) for toughened composites was evaluated. Calculations were made using the measured flexural compliance from the ENF test and the measured axial modulus. Tests were conducted on three different composite materials, using laminates with two different span lengths and insert sizes. The error associated with neglecting nonlinear terms in the displacement-curvature relationship was analyzed to demonstrate the influence of specimen geometry on G(IIc) measurement. It is concluded that G(IIc) measurement may vary with the method of calculation, span length, or insert thickness, but these effects are minor compared to the large differences in measurements obtained for different materials. Hence, the ENF test is a valid one for screening materials for improvements in interlaminar shear fracture toughness.

Murri, G. B.↗

Interlaminar fracture toughness: Three-dimensional finite element modeling for end-notch and mixed-mode flexure

A computational procedure is described for evaluating End-Notch-Flexure (ENF) and Mixed-Mode-Flexure (MMF) interlaminar fracture toughness in unidirectional fiber composites. The procedure consists of a three-dimensional finite element analysis in conjunction with the strain energy release rate concept and with composite micromechanics. The procedure is used to analyze select cases of ENF and MMF. The strain energy release rate predicted by this procedure is in good agreement with limited experimental data. The procedure is used to identify significant parameters associated with interlaminar fracture toughness. It is also used to determine the critical strain energy release rate and its attendant crack length in ENF and/or MMF. This computational procedure has considerable versatility/generality and provides extensive information about interlaminar fracture toughness in fiber composites.

Murthy, P. L. N.↗

Flexural Properties of Aramid-Reinforced Pultrusions

Four resin systems show improved properties after postcuring. Comparison of flexural properties made of pultrusions reinforced by Kevlar (or equivalent) aromatic polyamide and having constant fiber volume and varied matrices, pretreatments, and postcures. Objective of study to improve flexural properties of pultrusion reinforced with Kevlar (or equivalent). Advantages of using pultrusion process, over conventional hand-layup methods included higher production rates, low facility and labor requirements, and reduced manufacturing costs of advanced composites.

Wilson, M. L.↗

Proof-mass actuator placement strategies for regulation of flexure during the SCOLE slew

An analysis was performed in order to find the best placement for proof-mass actuators and to determine the importance of placement, i.e., what is the sensitivity of beam flexure to actuator placement. The analysis was performed by using the NASTRAN finite element model for a flexible beam with 21 grid points on beam, by using the nonlinear DISCOS simulation of 20 deg slew and the use of a closed-loop linear quadratic regulator (lqr). Some conclusions reached are: (1) proof-mass actuators can reduce flexure amplitude and damp oscillations; (2) amplitude of deformations during slew is relatively insensitive to placement of actuators; (3) damping factor of oscillations is sensitive to actuator placement; and (4) the degree of controllability method indicates most effective placement for actuators.

Fisher, Shalom (mike)↗

On the analysis and design of the end notched flexure (ENF) specimen for Mode II testing

The end notched flexure (ENF) specimen is examined as a candidate for measuring interlaminar fracture toughness in skew symmetric loading. A simple design study for sizing the ENF specimen to minimize geometric nonlinear response and to avoid nonlinear material behavior or flexural failure is presented. Results indicate that interlaminar shear effects may be significant for tough resin systems requiring large thickness-to-length geometries. The influences of interlaminar shear deformation and friction between the crack surfaces on the strain energy release rate are examined.

Carlsson, L. A.↗

Active control of flexural vibrations in beams

The feasibility of using piezoelectric actuators to control the flexural oscillations of large structures in space is investigated. Flexural oscillations are excited by impulsive loads. The vibratory response can degrade the pointing accuracy of cameras and antennae, and can cause high stresses at structural node points. Piezoelectric actuators have the advantage of exerting localized bending moments. In this way, vibration is controlled without exciting rigid body modes. The actuators are used in collocated sensor/driver pairs to form a feedback control system. The sensor produces a voltage that is proportional to the dynamic stress at the sensor location, and the driver produces a force that is proportional to the voltage applied to it. The analog control system amplifies and phase shifts the sensor signal to produce the voltage signal that is applied to the driver. The feedback control is demonstrated to increase the first mode damping in a cantilever beam by up to 100 percent, depending on the amplifier gain. The damping efficiency of the control system when the piezoelectrics are not optimally positioned at points of high stress in the beam is evaluated.

Gerhold, Carl H.↗

Lithospheric flexure beneath the Freyja Montes foredeep, Venus - Constraints on lithospheric thermal gradient and heat flow

Analysis of Venera 15 and 16 radar images and topographic data from the Freyja Montes region on Venus suggests that this mountain belt formed as a result of a sequence of underthrusts of the lithosphere of the North Polar Plains beneath the highlands of Ishtar Terra. The lithospheric flexure hypothesis is tested, and the effective thickness Te of the elastic lithosphere of the underthrusting portion of the North Polar Plains is estimated by fitting individual topographic profiles to deflection curves for a broken elastic plate. The theoretical curves fit the observed topographic profiles to within measurement error for values of flexural rigidity D in the range (0.8-3) x 10 to the 22nd N m, equivalent to Te in the range 11-18 km.

Solomon, Sean C.↗

Flexure Bearing Reduces Startup Friction

Design concept for ball bearing incorporates small pieces of shim stock, wire spokes like those in bicycle wheels, or other flexing elements to reduce both stiction and friction slope. In flexure bearing, flexing elements placed between outer race of ball bearing and outer ring. Elements flex when ball bearings encounter small frictional-torque "bumps" or even larger ones when bearing balls encounter buildups of grease on inner or outer race. Flexure of elements reduce high friction slopes of "bumps", helping to keep torque between outer ring and inner race low and more nearly constant. Concept intended for bearings in gimbals on laser and/or antenna mirrors.

Clingman, W. Dean↗

Flexural waves induced by electro-impulse deicing forces

The generation, reflection and propagation of flexural waves created by electroimpulsive deicing forces are demonstrated both experimentally and analytically in a thin circular plate and a thin semicylindrical shell. Analytical prediction of these waves with finite element models shows good correlation with acceleration and displacement measurements at discrete points on the structures studied. However, sensitivity to spurious flexural waves resulting from the spatial discretization of the structures is shown to be significant. Consideration is also given to composite structures as an extension of these studies.

Gien, P. H.↗