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NASA NTRSDate not supplied

Predictions of Line Chilldown Boiling Regime Transitions by a Coupled CFD-Sub-Grid Boiling Model Validated against 1G LN2 Experiments

Propellant storage and transfer during future long-duration missions will involve fuel depot operations in which a donor depot tank is used to fill a receiver spacecraft tank with a cryogenic propellant. Prior to the on-Orbit filling operation both the receiver tank and the transfer line must be cooled. The line chilldown process involves transition between boiling regimes in microgravity that will be quite different from their 1g ground-based counterparts. Since the cryogenic propellant itself will be used to perform the chilldown process, the time constants to cool the wall and the amount of fuel that will be used become important design considerations. In this light, the focus of the present work is to capture the flow boiling characteristics of a cryogenic fluid, namely, liquid nitrogen, during the chill-down of a transfer line using CFD modelling and simulations. The cryogenic chill-down process involves different flow boiling regimes: film boiling, transition boiling and nucleate boiling. The prediction of transition between these regimes in a CFD framework is new and challenging. The present work addresses this challenge by employing a volume-of-fluid (VOF) based methodology with Lee phase change model to predict the film boiling regime of the chill-down process in ANSYS Fluent®. The transition and nucleate boiling regimes are predicted by incorporating a sub-grid model that accounts for bubble nucleation, growth, shedding frequency, and departure diameter. The sub-grid model is implemented into Fluent via a user-defined function for wall-fluid heat flux calculations. The sub-grid model is similar in formulation to the well-known Rensselaer Polytechnic Institute (RPI) boiling model. The CFD model is validated against published experimental data for liquid nitrogen chill-down of a heated stainless-steel pipe in 1g. Predicted results shows good agreement of wall temperature, rewetting temperature, and transition between film and nucleate boiling with the experimental measurements for several different LN2 flowrates in the vertical orientation. The strengths and weaknesses of this modeling approach are presented and discussed.

Cryogenic Fluid Management↗

NASA NTRS1972

On dimensional line radiative transfer

Integrations over solid angle and frequency are performed in the expressions for the radiant heat flux and local energy loss of a line in a region of strong variations of the source function in one direction. Approximations are given for coefficients and kernels in the resulting forms which involve integrals over the physical coordinate.

Harstad, K. G.↗

NASA NTRS1973

One-dimensional line radiative transfer.

Harstad, K. G.↗

NASA NTRS2004

Numerical Modeling of Conjugate Heat Transfer in Fluid Network

Fluid network modeling with conjugate heat transfer has many applications in Aerospace engineering. In modeling unsteady flow with heat transfer, it is important to know the variation of wall temperature in time and space to calculate heat transfer between solid to fluid. Since wall temperature is a function of flow, a coupled analysis of temperature of solid and fluid is necessary. In cryogenic applications, modeling of conjugate heat transfer is of great importance to correctly predict boil-off rate in propellant tanks and chill down of transfer lines. In TFAWS 2003, the present author delivered a paper to describe a general-purpose computer program, GFSSP (Generalized Fluid System Simulation Program). GFSSP calculates flow distribution in complex flow circuit for compressible/incompressible, with or without heat transfer or phase change in all real fluids or mixtures. The flow circuit constitutes of fluid nodes and branches. The mass, energy and specie conservation equations are solved at the nodes where as momentum conservation equations are solved at the branches. The proposed paper describes the extension of GFSSP to model conjugate heat transfer. The network also includes solid nodes and conductors in addition to fluid nodes and branches. The energy conservation equations for solid nodes solves to determine the temperatures of the solid nodes simultaneously with all conservation equations governing fluid flow. The numerical scheme accounts for conduction, convection and radiation heat transfer. The paper will also describe the applications of the code to predict chill down of cryogenic transfer line and boil-off rate of cryogenic propellant storage tank.

Majumdar, Alok↗

NASA NTRS1989

Superfluid helium orbital resupply - The status of the SHOOT flight experiment and preliminary user requirements

The Superfluid Helium On-Orbit Transfer (SHOOT) flight experiment is designed to demonstrate the components and techniques necessary to resupply superfluid helium to satellites or Space Station based facilities. A top level description as well as the development status of the critical components to be used in SHOOT are discussed. Some of these components include the thermomechanical pump, the fluid acquisition system, the normal helium and superfluid helium phase separators, Venturi flow meter, cryogenic valves, burst disks, and astronaut-compatible EVA coupler and transfer line. The requirements for the control electronics and software are given. A preliminary description of the requirements that must be met by a satellite requiring superfluid helium servicing is given. In particular, minimum and optimum plumbing arrangements are shown, transfer line flow impedance and heat input impacts are assessed, instrumentation is described, and performance parameters are considered.

Dipirro, Michael J.↗

NASA NTRS1980

Adaptation and optimization of a line-by-line radiative transfer program for the STAR-100 (STARSMART)

A program to calculate upwelling infrared radiation was modified to operate efficiently on the STAR-100. The modified software processes specific test cases significantly faster than the initial STAR-100 code. For example, a midlatitude summer atmospheric model is executed in less than 2% of the time originally required on the STAR-100. Furthermore, the optimized program performs extra operations to save the calculated absorption coefficients. Some of the advantages and pitfalls of virtual memory and vector processing are discussed along with strategies used to avoid loss of accuracy and computing power. Results from the vectorized code, in terms of speed, cost, and relative error with respect to serial code solutions are encouraging.

Rarig, P. L.↗

NASA NTRS1985

Approach for Service Life Extension of Explosive Devices for Aircraft Escape Systems

The service life evaluation of explosive devices used in a wide variety of aircraft escape systems is described. The purpose was to develop a service extension approach, supported by tests on candidate devices, to evaluate the effects of service, age, and degradation, and allow responsible, conservative, service life determinations. An overview is given on the recommended approach and experimental procedures for accurate service evaluations with test results on rigid and flexible explosive transfer lines, one-way transfers, and flexible linear shaped charges.

Bement, L. J.↗

NASA NTRS1985

Approach for service life extension of explosive devices for aircraft escape systems

Service life extension of explosive devices used in aircraft escape systems can achieve considerable savings. An overall approach is needed to challenge the logic of explosive component service extension from design to removal from service for evaluation. The purpose of the effort described in this paper was to develop a service-extension approach on explosive devices used in aircraft systems, supported by actual testing of representative candidate devices, to evaluate quantitatively the effects of service, age, and degradation, and allow responsible, conservative service life determinations. Evaluated were five explosive components: rigid and flexible explosive transfer lines, one-way transfers, flexible linear shaped charges, and initiation handles. The service extension approach generated in this effort is summarized by eight recommendations.

Bement, L. J.↗

NASA NTRS1987

Service-Life Extension of Explosive Escape Devices

Chemical and functional tests yield conservative service-life estimates. Approach to extension of service lives of explosive devices in aircraft escape system developed, supported by testing of representative candidate devices to evaluate quantitatively effects of service, age, and degradation, and to enable responsible, conservative service-life determinations. Five types of explosive components evaluated: rigid and flexible explosive transfer lines; one-way transfers; flexible, linear-shaped charges; and initiation-handles. Extension of service in realistic manner provides both cost savings and increased system reliability.

Bement, L. J.↗

NASA NTRSDate not supplied

Resonant-line radiative transfer within power-law density profiles

Explore the source record for details and available documents.

Bing-Xin Lao↗

NASA NTRS1984

Core saturation in a moving medium

A numerical technique for solving the line transfer equation of a two-level atom in static equilibrium is presented. Complete redistribution of emitted photons is assumed, as is saturation at the line core. Emission intensity is calculated either by a generalized Eddington-Barber relation, a first-order differential equation for the specific intensity, or by a formal transfer integral. Sample calculations are performed of the line transfer equation in a semi-infinite atmosphere with a constant Planck function of the collision parameter and for the Mg II resonance line in a model solar atmosphere experiencing shocks. Attention is focused on the line wings in the latter problem. The first order differential equation approach yields the best intensity values and temperature structure.

Kalkofen, W.↗

NASA NTRS1967

A study of cryogenic container thermodynamics during propellant transfer. Volume 2 - Final engineering report

This report describes the results of a study of cryogenic container thermodynamics during propellant transfer. The purpose of this study is to provide analytical and empirical descriptions of the transient phenomena occurring in cryogenic transfer lines and receive tanks during initial propellant transfer. A further basic objective is to identify those conditions which give rise to the possibility of tank implosion, and to establish the procedures and/or systems necessary to eliminate this possibility.

R M Vernon↗

NASA NTRS2018

Helium Pressurization Modeling of the EDU Submerged Diffuser Using Thermal Desktop

NASA is currently working on developing its predictive modeling capabilities to support future missions that require long term storage of cryogenic propellants. Through the Evolvable Cryogenics project, Development and Validation of Analysis Tools (DVAT) task, both CFD and multi-node fluid modeling tools are being validated against to increase the following cryogenic fluid management technologies: Self-Pressurization, Pressure Control, Helium Pressurization, de-stratification, jet mixing, Tank and transfer line chill-down, tank filling and transfer. NASA is using previous and future micro-gravity experiments to validate both types of models. Recent activities include: Validation of the Tank Pressure Control Experiment (TPCE), Hydrogen and Helium pressurization, and Completion of the Zero Boil Off Tank (ZBOT) experiment on ISS. Future activities include validation of the ZBOT experiment with both CFD and multi-node analysis tools, validation of the Cryogenic Demonstration System of the Robotic Refueling Mission (RRM3).

low-gravity fluid modeling↗

NASA NTRS1988

Space Cryogenics Workshop, University of Wisconsin, Madison, June 22, 23, 1987

Papers are presented on liquid helium servicing from the Space Station, performance estimates in the Superfluid Helium On-Orbit Transfer Flight Experiment, an analytical study of He II flow characteristics in the SHOOT transfer line, a Dewar to Dewar model for superfluid helium transfer, and mechanical pumps for superfluid helium transfer in space. Attention is also given to the cavitation characteristics of a small centrifugal pump in He I and He II, turbulent flow pressure drop in various He II transfer system components, slip effects associated with Knudsen transport phenomena in porous media, and an integrated fountain effect pump device for fluid management at low gravity. Other papers are on liquid/vapor phase separation in He-4 using electric fields, an enclosed capillary device for low-gravity management of He II, cavitation in flowing superfluid helium, the long-term performance of the passive thermal control systems of the IRAS spacecraft, and a novel approach to supercritical helium flight cryostat support structures.

Source record↗

NASA NTRSDate not supplied

Experimental Studies on the Effect of Inlet Liquid Subcooling on the Chilldown Characteristics of Stainless Steel Tubes

Understanding transfer line chilldown process under microgravity is important for the efficient transfer of cryogenic propellants in space fuel depots to facilitate future long duration space missions. The present work is part of the ongoing efforts to develop and test a two-phase flow chilldown test section to study the complete chilldown process under sustained microgravity conditions onboard the International Space Station. In this study, ground-based chilldown experiments are carried out on a 60 cm long SS-316 test section with PF-5060 as the working fluid. The complete chilldown curve was obtained including the film, transition and nucleate boiling regimes along with the temperature transition points. The effect of inlet liquid subcooling on the behavior of the chilldown curves are presented. Further, the chilldown and heat flux curves are analyzed to obtain re-wetting/Leidenfrost and onset of nucleate boiling temperature transition points as well as the critical heat flux values. The effect of inlet liquid subcooling on regime-specific heat flux and heat transfer coefficients are also examined.

CFD↗

NASA NTRS2005

Minimum impulse transfers to rotate the line of apsides

Transfer between two coplanar orbits can be accomplished via a single impulse if the two orbits intersect. Optimization of a single-impulse transfer, however, is not possible since the transfer orbit is completely constrained by the initial and final orbits. On the other hand, two-impulse transfers are possible between any two terminal orbits. While optimal scenarios are not known for the general two-impulse case, there are various approximate solutions to many special cases. We consider the problem of an inplane rotation of the line of apsides, leaving the size and shape of the orbit unaffected.

orbit rotation↗

NASA NTRS1994

Acceleration efficiency in line-driven flows

We reexamine the physics of flow driving by line scattering of a continuum radiation source to determine the degree to which such line scattering can heat as well as accelerate the flow. Within the framework of the Sobolev theory for line transfer, we argue that the finite thermal width of the line scattering profile can lead to a significant 'Doppler heating' via photon frequency redistribution within a Sobolev resonance layer. Quantitative computation of this heating shows, however, that it is largely canceled by a corresponding cooling by the diffuse radiation. The resulting reduction in net Doppler heating or cooling means that the overall effect is only of limited importance in the energy balance of line-driven stellar winds. Through simple scaling relations, we compare the effect to other competing heating or cooling terms, including the ion-drag frictional heating recently discussed by Springmann and Pauldrach. We also provide a physical explanation of the unexpected cooling effect, and comment that its near cancellation of the anticipated heating provides another example of the tendency for ideal Sobolev theory to apply to a higher order than expected.

Gayley, Kenneth G.↗

NASA NTRSDate not supplied

Progress on the Reduced Gravity Cryogenic Transfer (RGCT) Project

Reduced gravity transfer of cryogenic propellants is crucial to being able to perform planned extended-duration space exploration missions. However, the transfer of cryogenic propellants under reduced gravity conditions has never been demonstrated in a mass-efficient fashion. Efficient cryogenic fluid transfer methods will reduce the transfer time or amount of propellant consumed for chilldown of transfer lines and tanks and ensure successful engine restart or fill of a customer receiver tank. The purpose of the Reduced Gravity Cryogenic Transfer (RGCT) project is to enhance line chilldown, tank chilldown, and tank fill/transfer in a reduced gravity environment through (1) ground and reduced gravity cryogenic testing and (2) numerical model development and validation, which includes empirical, lumped capacitance, and computational fluid dynamics modeling. Technologies developed, data gathered, and models developed and validated under RGCT have played a critical role in enabling longer duration in-space missions. This presentation will provide a description of the ongoing cryogenic propellant transfer ground and reduced gravity testing, numerical modeling, and technology development to-date.

Boiling↗