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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 721 records · Page 40
All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Integrated design of aluminum-enriched high-entropy refractory B2 alloys with synergy of high strength and ductility

Refractory high-entropy alloys (RHEAs) are promising high-temperature structural materials. Their large compositional space poses great design challenges for phase control and high strength-ductility synergy. The present research pioneers using integrated high-throughput machine learning with Monte Carlo simulations supplemented by ab initio calculations to effectively navigate phase selection and mechanical property predictions, developing single-phase ordered B2 aluminum-enriched RHEAs (Al-RHEAs) demonstrating high strength and ductility. These Al-RHEAs achieve remarkable mechanical properties, including compressive yield strengths up to 1.7 gigapascals, fracture strains exceeding 50%, and notable high-temperature strength retention. They also demonstrate a tensile yield strength of 1.0 gigapascals with a ductility of 9%, albeit with B2 ordering. Furthermore, we identify valence electron count domains for alloy ductility and brittleness with the explanation from density functional theory and provide crucial insights into elemental influence on atomic ordering and mechanical performance. The work sets forth a strategic blueprint for high-throughput alloy design and reveals fundamental principles governing the mechanical properties of advanced structural alloys.

Science & Technology - Other Topics↗
DOE OSTI2022

Molecular insights into the structure-property relationships of 3D printed polyamide reverse-osmosis membrane for desalination

3D-printing is an emerging method for manufacturing polyamide (PA) reserve osmosis (RO) membranes for water treatment and desalination, which can precisely control membrane structural properties, such as thickness, roughness, and resolution. However, the synthesis-structure (i.e., degree of cross-linking (DC), m-phenylenediamine/trimesoyl chloride (MPD/TMC) ratio, and membrane thickness) to property (permeability and water-salt selectivity) relationships for these membranes has not been well understood. At the same time, a microscopic understanding of the physical mechanism of water and salt transport is needed to guide the design of high-performance 3D-printed membranes and improve the printing efficiency. Furthermore, the atomic-scale transport features and energetics of water and salt ions are studied at high pressure for the 3D-printed PA RO membranes with the different DCs and MPD/TMC ratios through non-equilibrium molecular dynamics (NEMD) simulations. Factoring in membrane structure properties, rejection ratio of salt ions and pressure-dependent water flux, 3D-printed PA membranes having an MPD/TMC ratio of 3.0:2.0 and a DC between 80%~90% attains ideal performance: high water flux, high rejection of salt ions, and excellent structural integrity. Mechanistically, water permeability for highly cross-linked PA RO membranes depends on the temporary on-and-off channels that allow water molecules to jump from one cavity to another at high pressure. In addition, higher pressures cause rapid compaction of PA membranes’ free volume and membrane thickness. Membrane failure at high pressure is determined by the DC and MPD/TMC ratios-dependent compressive yield strength. In short, these findings provide physical insights for optimizing existing PA membranes and designing next-generation desalination membranes at the molecular level.

3D-printed PA RO membrane↗
DOE OSTI2019

Microstructural and basic mechanical characteristics of ZA27 alloy-based nanocomposites synthesized by mechanical milling and compocasting

Particulate nanocomposites with the base of ZA27 alloy were synthesized using an innovative route, which includes mechanical milling and compocasting. Scrap from the matrix alloy and ceramic nanoreinforcements were mechanically milled using the ball-milling technique, which led to the formation of composite microparticles. The use of these particles in the compocasting process provided better wettability of ceramic nanoreinforcements in the semi-solid metal matrix, which resulted in a relatively good dispersion of the nanoreinforcements in nanocomposite castings. The presence of nanoreinforcements led to the grain refinement in the matrix of nanocomposites. The mechanical properties of the synthesized nanocomposites are improved and compared with the properties of the metal matrix. The observed increase in the hardness of nanocomposites with Al2O3 nanoreinforcements (20–30 nm) was 6.5% to 10.8%, while the yield strength of these nanocomposites has increased by 12.2% to 23.2%. The hardness and compressive yield strength of the nanocomposites with Al2O3 nanoparticles (100 nm) increased by 1.7% to 8.0% and 2.3% to 8.3%, respectively. The increase in hardness of the nanocomposites with SiC nanoparticles (50 nm) was 11.5% to 20.6%, while the increase in the yield strength was 15.6% to 24.5%. The greatest contribution to the overall strengthening in the synthesized nanocomposites is the result of increased dislocation density due to the difference in coefficients of thermal expansion for the matrix alloy and nanoreinforcements. © The Author(s) 2018.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2019

Planar Anisotropy, Tension–Compression Asymmetry, and Deep Drawing Behavior of Commercially Pure Titanium at Room Temperature

The planar anisotropy (PA) and tension–compression asymmetry (TCA) of the CP-Ti were investigated via uniaxial tension and compression tests at room temperature. The formability and the earing behavior of the CP-Ti sheet were studied via deep drawing experiment. The deep drawing simulations using the uniaxial tensile and the compressive curves as the hardening rules were compared with each other and with the experimental results. The CP-Ti sheet showed PA and TCA in yielding and strain hardening. The PA was characterized by the plastic strain ratio r{sub 0}, r{sub 45}, and r{sub 90} of 1.47, 2.06, and 2.05. The TCA showed PA, which showed tension–compression yield strength ratios of 1.12, 1.08, and 1.04 in 0°, 45°, and 90° in the rolling direction, and tensile and compressive hardening exponent ratios of 0.86, 0.8, and 0.62. The orientation distribution functions (ODFs) analysis demonstrated that the tensile and the compressive deformation textures were different and showed PA. The simulative results, including the simulated forming force and the earing profiles using the uniaxial tensile and compressive curves as the hardening rules, were not in agreement with each other. The results were not in good agreement with the experimental results, implying that the TCA had an important effect on the formability of the sheet. The TCA tended to reduce the thickness of the deep drawing parts, increase the earing ratio, and affect the drawing force.

36 MATERIALS SCIENCE↗
NASA NTRS1981

Oxidation-induced contraction and strengthening of boron fibers

An investigation was conducted to measure and understand the physical and mechanical effects that occur in boron fibers during and after thermal treatment in a controlled oxygen argon gaseous mixture. Of principal concern was the optimization of this treatment as a secondary processing method for significantly improving fiber tensile strength. Strengthening was accomplished by an oxidation induced axial contraction of the fiber and a resulting axial compression of strength limiting flaws within the fiber's tungsten boride core. Various physical observations were used to develop mechanistic models for oxidation, contraction, and flow formation. Processing guidelines are discussed for possibly exceeding the 5.5 GN/sq m strength limit and also for achieving fiber strengthening during application of boron containing diffusion barrier coatings.

Dicarlo, J. A.↗
DOE OSTI2021

Enhanced work hardening from oxygen-stabilized ω precipitates in an aged metastable β Ti-Nb alloy

High levels of oxygen in solid solution in Ti alloys are considered detrimental to mechanical properties because of embrittlement concerns. In metastable β titanium alloys, the formation of isothermal ω precipitates is also known to cause severe embrittlement and ductility reduction. However, oxygen has been shown to partition to the ω phase during ageing, and this partitioning behavior may potentially impact ω’s mechanical contribution. Using micropillar compression, we compared the deformation behavior of Ti-20Nb (at. %) with oxygen-stabilized ω precipitates to the behavior of oxygen-free specimens. The oxygen-stabilized microstructures showed increased compressive yield strength and enhanced work hardening behavior compared to oxygen-free specimens. In the absence of oxygen, the compressed pillars showed slip band formation and catastrophic failure, and transmission electron microscopy imaging revealed that ω precipitates were sheared within the continuous deformation channels resulting in slip localization. In contrast, oxygen-stabilized ω precipitates were harder to shear and the formation of continuous deformation channels was suppressed during compression, leading to improved work hardening behavior up to 15% strain. Furthermore, this counter-intuitive role of oxygen may offer design strategies to address the significant embrittlement and loss of ductility observed for ω-strengthened β Ti alloys without oxygen and avenues to expand the use of β Ti alloys.

36 MATERIALS SCIENCE↗
NASA NTRS1991

Tension, Compression, and Bend Properties for Sic/RBSN Composites

The room-temperature tension, compression, and bend properties of unidirectional SiC fiber-reinforced reaction-bonded silicon nitride composites (SiC/RBSN) have been investigated. The effects of fiber content on the modulus, first matrix cracking strength, and ultimate strength properties were determined. In tension, composites with greater than 8-percent fiber content showed strain capability beyond matrix fracture and fiber-dominated ultimate strength. In compression, the composites displayed essentially elastic behavior, and matrix-dominated ultimate strength. For both deformation modes, most mechanical properties increased with fiber content. In bend, the modulus, strength properties, and failure modes of the composites were influenced by span-to-thickness ratio.

Bhatt, Ramakrishna T.↗
NASA NTRS1983

Stability analysis of Centaur-in-Shuttle composite corrugated adapters

This paper evaluates analytically the structural integrity of discretely-loaded, graphite-epoxy, corrugated adapters for the Centaur-in-Shuttle, where combined compression and shear are the critical loads involved. With normal build-ups in the thickness at load introduction boundaries, the structural integrity for both compression and shear buckling was little (or not al all) affected by the discrete load introductions. The analytical tool employed was the STAGSC computer code, and both bifurction buckling and nonlinear collapse options were used; the latter option was limited to shear since postbuckling strength in compression for plate-type structures is governed by crippling strengths, which is not attainable by existing computer codes.

Spier, E. E.↗
DOE OSTI2019

Predictions of Yield Strength Evolution Due to Physical Aging of 828 DGEBA/DEA using the Simplified Potential Energy Clock Model

The capability of the Simplified Potential Energy Clock Model (SPEC) to represent the uniaxial compression yield strength evolution under isothermal aging conditions is evaluated for a widely used epoxy thermoset encapsulation material, 828 DGEBA/DEA. A baseline model calibration is used. We note that this calibration did not consider yield strength behavior close to the glass transition temperature ( T g ), but in this work, the model is exercised in this temperature range to evaluate the ability to predict changes in material response with aging as equilibrium is approached. Some model alterations were needed to remove negative Prony weights in the thermal and bulk relaxation function ( f 1 ), which is chiefly responsible for aging in this analysis, but otherwise, the model was not altered. Model predictions of yield stress evolution are quantitatively different compared with experiments, but the rate of change of yield stress with respect to aging time is in reasonable agreement with respect to experiments for the first 1000 hours of aging. After this aging time, the measured yield stress stops evolving, but the model continues to evolve for several more decades in time. Parametric studies and model alterations are considered to investigate how yield strength evolution predictions are affected by modeling choices. It is clear that the baseline calibration must be re-examined in order to represent the aging data quantitatively.

42 ENGINEERING↗
NASA NTRS1995

NiAl-Base Composite Containing High Volume Fraction of AIN Particulate for Advanced Engines

Cryomilling of prealloyed NiAl containing 53 at. % AJ was carried out to achieve high nitrogen levels. The consolidation of cryomilled powder by extrusion or hot pressing/ hot isostatic pressing resulted in a fully dense NiAl-base composite containing 30 vol. % of inhomogeneously distributed, nanosized AIN particulate. The NiAl-30AIN composite exhibited the highest compression yield strengths at all temperatures between 300 and 1300 K as compared with other compositions of NiAl-AIN composite. The NiAl-30AIN specimens tested under compressive creep loading between 1300 and 1500 K also exhibited the highest creep resistance with very little surface oxidation indicating also their superior elevated temperature oxidation resistance. In the high stress exponent regime, the strength is proportional to the square root of the AIN content and in the low stress exponent regime, the influence of AIN content on strength appears to be less dramatic. The specific creep strength of this material at 1300 K is superior to a first generation Ni-base single crystal superalloy. The improvements in elevated temperature creep strength and oxidation resistance have been achieved without sacrificing the room temperature fracture toughness of the NiAl-base material. Based on its attractive combination of properties, the NiAl-30AIN composite is a potential candidate for advanced engine applications,

Hebsur, Mohan G.↗
NASA NTRS1981

The failure strengths of perfect diamond crystals

Finite elasticity analysis is extended to the 110 direction, where off axis strain symmetry is not present, and the third order elastic data are obtained for diamond. The compressive yield strengths of perfect diamond crystals loaded in the 100, 110, and 111 directions are predicted to be 2.2, 5.6, and 2.8 Mbars, respectively, while the corresponding tensile fracture strengths are 1.0, 0.5, and 0.5 Mbars. From these results and from Hertz theory it is predicted that ring fracture of spherically tipped diamonds pressed against a flat will occur at pressures of 1.8-1.9 Mbars, substantially below the yield pressure (above 3 Mbars). Modification of the tip shape leads to a predicted increase in the pressure at which fracture occurs.

Whitlock, J.↗
NASA NTRS2019

Ionizing Radiation from Ex Vivo Sterilization Diminishes Fatigue but Not Static Murine Vertebral Body Mechanics

For a variety of medical and scientific reasons, human bones can be exposed to ionizing radiation. At relatively high doses (30,000±5,000 Gy), ex vivo ionizing radiation is commonly used to sterilize bone allografts. However, ionizing radiation in these applications has been shown to increase risk of fracture clinically and decrease bone quality. Previously, we observed a significant decrease in compressive static strength and fatigue life of ex vivo whole bones exposed to x-ray radiation at 17,000 Gy and above; no changes in compressive mechanical properties were observed for radiation doses of 1,000 Gy and below. The gap in doses between no mechanical change (1,000 Gy) and significant mechanical degradation (17,000 Gy) is large, and it is unclear at what dose mechanical integrity begins to diminish in whole bones, and if its effects differ in response to static versus cyclic mechanical loading. This is a major clinical concern, as trabecular and cortical bone allografts are commonly used in structural, load-bearing applications. To gain insight into the effect of ionizing radiation from 1,000-17,000 Gy, we conducted an ex vivo radiation study on the static and fatigue mechanical properties of the vertebral whole bone. Our objectives were to: (1) quantify the effect of exposure to ex vivo ionizing radiation on the mechanical integrity (compressive static and fatigue) of whole bones; and (2) evaluate, if there are observed differences in mechanics, if they differ in magnitude for static versus cyclic properties. The results of this study will give insight into the need for changes in protocols for bone allograft radiation sterilization procedures.

bone mechanics↗