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The development and characteristics of heat pipes are examined. The subjects discussed are: (1) principles of operation, (2) heat pipe theory, (3) pressure gradient effects, (4) variable conductance, (5) design procedure, and (6) performance limit evaluation.
Development in the design of leading heat pipes for the space shuttle are reported. The analysis, design, and integration of the heat pipes into the module structure are described along with the recommended tests. Results indicate the design goals were meet.
Thermal control of electronic hardware and experiments on future space vehicles is critical to proper functioning and long life. Thermal conditioning panels (cold plates) are a baseline control technique in current conceptual studies. Heat generating components mounted on the panels are typically cooled by fluid flowing through integral channels within the panel. However, replacing the pumped fluid coolant loop within the panel with heat pipes offers attractive advantages in weight, reliability, and installation. This report describes the development and fabrication of two large 0.76 x 0.76 m heat pipe thermal conditioning panels to verify performance and establish the design concept.
A new geometry is described for low temperature diode heat pipes employing excess liquid to block the vapor space of the evaporator and part of the transport section during reverse mode conditions. An orifice plate is placed in the pipe at the blocking meniscus location, with the opening arranged to permit proper liquid distribution in both ground tests and zero 'g' operation. Parametric analytical results are presented for several fluids (carbon tetrafluoride, methane, and ethane). Experimental data is presented for a room temperature diode verifying feasibility, and a 1/4 in. O.D. cryogenic diode with methane working fluid.
Laser light could be generated within light pipe itself, thereby eliminating coupling losses. Theoretical calculations have shown feasibility of light-pipe laser propagating in circularly-polarized TE mode. It is predicted that fiber-optic distributed-feedback laser would have gain on order of 25 dB.
A combined structural reinforcing element and heat transfer member is disclosed for placement between a structural wall and an outer insulation blanket. The element comprises a heat pipe, one side of which supports the outer insulation blanket, the opposite side of which is connected to the structural wall. Heat penetrating through the outer insulation blanket directly reaches the heat pipe and is drawn off, thereby reducing thermal gradients in the structural wall. The element, due to its attachment to the structural wall, further functions as a reinforcing member.
A computer program for numerical solution of differential equations that describe heat pipes with graded-porosity fibrous wicks is discussed. A mathematical problem is provided with a summary of the input and output steps used to solve it. The program is also applied to the analysis of a typical heat pipe.
A gas-controlled variable-conductance heat pipe was qualified for flight aboard orbiting astronomical observatory (OAO3). Experiments were conducted to determine the performance and reliability of the pipe in the vacuum environment of space, and to demonstrate in a specific engineering application its effectiveness in providing temperature stability for spacecraft equipment which experiences varying electronic duty cycles and changing thermal boundary conditions. System design and hardware are discussed in detail.
A wicking concept is described for efficient evaporation of heat pipe working fluids under diverse conditions. It embodies the high heat transfer coefficient of the circumferential groove while retaining the circumferential fluid transport capability of a thick porous wick or screen. Experimental tests are described which substantiate the efficacy of the evaporation technique for a circumferentially-grooved heat pipe charged alternately with ammonia and R-ll (CCl3F). With ammonia, heat transfer coefficients in the range of 2 to 2.7 W/sq cm K were measured at heat flux densities up to 20 W/sq cm while, with R-ll, a heat transfer coefficient of l.0 W/sq cm K was measured with flux densities up to 5 W/sq cm. Heat transfer coefficients and flux densities were unusually high compared to literature data for other nonboiling evaporative surfaces.
The Ames Heat Pipe Experiment (AHPE) is a variable conductance heat pipe/radiator system which was launched aboard the OAO-C spacecraft in August, 1972. All available flight data was reviewed and those from a few orbits were selected for correlation with predictions from an analytical model of the system. The principal conclusion of this study is that gas controlled variable conductance heat pipes can perform reliably for long time periods in the space environment and can effectively provide temperature stabilization for spacecraft electronics. Furthermore, the performance of such systems can be adequately predicted using existing analysis tools.
The present work describes fabrication, welding, and repair procedures and specifications for the vacuum jacketed piping used for conveying cryogenic fuels at space vehicle launch sites. The weld inspection procedures are described, and some examples of modifications of the piping are presented.
A 2200-w capacity spacecraft heat rejection system designed for the SEPS and utilizing heat pipe radiator panels has been investigated. The total thermal control system consists of two radiator panels connected to the heat source by variable conductance heat pipes (VCHP's). The system was designed to operate in the 223 to 333 temperature range. The radiators have an emittance of 0.88 at their operational temperature and a fin efficiency of approximately 80 percent. The radiators are thermally isolated from the SEPS and environment by multilayer insulation and thermal shields. Butane was selected as the working fluid for the VCHP because of its low freezing point (135), which is necessary to prevent diffusion freezeout of the liquid during the cold outbond missions. Helium was selected for the control gas. This paper describes the VCHP system, discusses the system design parameters and presents the results of the analyses.
This bibliography lists 149 references with abstracts and 47 patents dealing with applications of heat pipe technology. Topics covered include: heat exchangers for heat recovery; electrical and electronic equipment cooling; temperature control of spacecraft; cryosurgery; cryogenic, cooling; nuclear reactor heat transfer; solar collectors; laser mirror cooling; laser vapor cavitites; cooling of permafrost; snow melting; thermal diodes variable conductance; artery gas venting; and venting; and gravity assisted pipes.
Various heat pipe temperature control techniques are critically evaluated using characteristic features and properties, including heat transport capability, volume and mass requirements, complexity and ease of fabrication, reliability, and control characteristics. Advantages and disadvantages of specific approaches are derived and discussed. Using four development levels, the state of-the-art of the various heat pipe temperature control techniques is assessed. The need for further research and development is discussed and suggested future efforts are projected.
A 304 stainless steel heat pipe with slab type capillary structure and nitrogen as the working fluid was studied in the temperature range of 60 K to 120 K. The pipe was 1.27 cm in outside diameter and 9.14 cm in total length. In the transient studies, described in detail in this report, saddles were included at evaporator and condenser ends and a radiator was included at the condenser end.
An investigation to adapt axial grooved designs to the gammit of heat pipe thermal control techniques, with particular emphasis on those suited for cryogenic applications was conducted. In addition to considering both active and passive gas control, diode designs utilizing liquid or gas blockage, or a liquid trap, are evaluated. The use of the liquid trap as a secondary heat pipe for forward mode operation during diode shutdown is also studied. This latter function is basically that of a thermal switch. Finally, a system capable of hybrid functions consisting of gas-controlled variable conductance and liquid trap diode shutdown or thermal switching is defined.
The liquid viscous drag and the evaporator film coefficient were determined analytically for a heat pipe with axial rectangular grooves under zero-g conditions. The liquid pressure drop and the evaporator film coefficient for an axially grooved heat pipe were found to be expressed by the functions of the meniscus angle, which makes it possible to predict its performance analytically. The performance near its capillary pumping limit is influenced by the contact angle.
Spacecraft applications that require the efficient cooling of high-powered components, the precise temperature control of sensitive electronic and optical components, and the protection of cooled components from temporary, adverse environmental conditions are increasing. Heat pipes using gas, vapor, liquid, or voltage control to provide variable conductance or diode thermal behavior have been and are continuing to be developed to meet increasingly difficult requirements. The various control techniques are critically evaluated using characteristic features and properties, including heat transport capability, volume and mass requirements, complexity and ease of fabrication, reliability, and control characteristics. As a result, advantages and disadvantages of specific approaches are derived and discussed. Using four development levels, the state-of-the-art of the various heat pipe temperature control techniques is assessed.