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DOE OSTI2025

Overcoming energy limitation in post-compression of picosecond pulses by free beam propagation in air and temporal pulse splitting and recombining

Cryogenically cooled diode-pumped Yb:YAG has been demonstrated to efficiently generate pulses of >1 J energy and several picoseconds duration at a kilohertz repetition rate. Pulse broadening and post-compression techniques capable of operating at these high pulse energies will expand the use of these lasers in applications requiring shorter pulses. Towards this goal, we demonstrate the post-compression of 5.5 ps pulses with energy in the 0.1 J range by spectral broadening of self-collimated large area beams in air. In proof-of-principle experiments, pulses of 65 mJ energy from a cryogenically cooled Yb:YAG laser were compressed to 1.1 ps after 65 m propagation in a compact setup in which the beam was folded using flat mirrors. Further energy scaling was demonstrated by combining this spectral broadening technique with temporal pulse splitting and recombining. 120 mJ pulses were split into two pulses and coherently recombined with 85% efficiency after 50 m of propagation in air to yield 1.4 ps pulses.

High Energy Laser↗

DOE OSTI2026

Nonlinear post-compression to sub-20 fs using a single-stage multipass cell filled with ambient air

Noble gas-filled multipass cells have proven to be very effective in compressing high-energy, hundreds-of-femtoseconds pulses down to tens of femtoseconds. Molecular gases can be an attractive alternative to noble gases since they provide additional Raman nonlinearities that can be much stronger than the electronic Kerr nonlinearity and can therefore enable more spectral broadening and shorter compressed pulses. Air at atmospheric pressure offers molecular gases in their simplest format, with both easy access and no costs for implementing a gas chamber. Here we demonstrate a single-stage, air-filled multipass cell that spectrally broadens 145- μ J, 185-fs pulses with >90% throughput, with a small fraction of the output compressed to sub-20 fs using a prism-pair compressor. The multipass cell uses standard broadband mirrors without dispersion engineering and ambient air as the nonlinear medium, making it the simplest and most cost-effective solution for generating few-cycle femtosecond pulses.

47 OTHER INSTRUMENTATION↗

DOE OSTI2026

Generation of 3.3-mJ, 2.45-µm, sub-2-cycle laser pulses via hollow-core fiber pulse compression

We demonstrate nonlinear compression of mid-infrared pulses from a Cr:ZnSe chirped-pulse amplifier using a gas-filled stretched hollow-core fiber followed by bulk-material compression. Starting from 90 fs, 2.45 µm pulses with 5.3 mJ energy, spectral broadening in the gas-filled capillary combined with optimized dispersion management enables compression to 15 fs, less than two optical cycles at 2.45 µm, with 3.3 mJ pulse energy, corresponding to a peak power of approximately 0.12 TW. The simplicity of the approach, based on a single hollow-core fiber stage and bulk dispersion compensation, makes it scalable to higher energies and establishes a robust route to mid-infrared drivers for high harmonic generation and attosecond applications.

Britton, Mathew [SLAC National Accelerator Laborat↗

DOE OSTI2018

Overcoming fatigue through compression for advanced elastocaloric cooling

Elastocaloric materials exhibit extraordinary cooling potential, but the repetition of cyclic mechanical loadings during long-term operation of cooling systems requires the refrigerant material to have long fatigue life. Here, this paper reviews the fundamental cause of fatigue from aspects of initiation and propagation of fatigue cracks in shape-memory alloys (SMAs) that are used as elastocaloric materials, and highlights recent advances in using compression to overcome fatigue by curtailing the generation of surfaces associated with crack propagation. Compression is identified as a key means to extend fatigue lifetime in engineering design of elastocaloric cooling drive mechanisms. We summarize the state-of-the-art performance of different SMAs as elastocaloric materials and discuss the influence of low cyclic strains and high resistance to transformation. We present integration of compression-based material assemblies into a cooling system prototype and optimization of the system efficiency using work recovery and related measures.

36 MATERIALS SCIENCE↗

DOE OSTI2022

Compressive properties of silicone Bouligand structures

Abstract This article presents an examination of silicone, Bouligand lattices in compression. Appearing frequently in biological organisms and manufacturing design, Bouligand structures comprise layers of parallel strands or fibers oriented in a helical fashion. They can exhibit exceptional fracture resistance when composed of rigid or composite materials. The behavior of elastomeric Bouligand structures, however, is less well understood. Additively manufactured (AM) elastomeric lattices have applications in stress mitigation, medical devices, and soft robotics. This article demonstrates that Bouligand structures are a useful addition to the design space of AM elastomers. By adjusting the layer-rotation parameters, lattice stress can increase by more than 300% without altering the porosity. Additionally, we introduce path length metrics that help explain the observed relationship between layer rotation and compression response. Impact statement Additive manufacturing (AM) continues to push the boundary of manufacturable structures and enhance the ability to robustly design for specific properties and behaviors. The more we understand the design space of a novel AM microstructure, the greater its application range. In this article, we describe the mechanical behavior of helicoidal, elastomeric lattices and introduce path length metrics to help explain their stress response. We show that these structures can exhibit a large range of mechanical behaviors in compression, making them well suited for applications such as stress mitigation and impact absorption. Additionally, the path length metrics could become useful design tools and may be applicable to a larger set of cellular structures. These findings expand our ability to rapidly design materials with highly specific and customizable properties to meet the needs of modern engineering challenges. Graphical abstract

Van Meerbeek, I. M. (ORCID:000000021258132X)↗

DOE OSTI2026

IOTA experiment for proton pulse compression at extreme space-charge

The longitudinal compression of intense proton bunches with strong space-charge force is an essential component of a proton driver for a muon collider. We propose a proton bunch compression experiment at the Integrable Optics Test Accelerator (IOTA) storage ring at Fermilab to explore optimal radio frequency (RF) cavity and lattice configurations. IOTA is a compact fixed-energy storage ring dedicated to beam physics R&D that can circulate a 2.5-MeV proton beam with extreme space-charge. Using ImpactX and its 3D space-charge solver, simulations indicate that bunch length can be rapidly reduced by a factor of at least two, without appreciable degradation in transverse beam quality, even under strong space-charge conditions. However, longitudinal defocusing presents a large effect in short-pulsed proton beams, and the optimization of bunch compression under such conditions is discussed.

Simons, Benjamin [Northern Illinois U.; Fermilab]↗

DOE OSTI2014

Plastic cap evolution law derived from induced transverse isotropy in dilatational triaxial compression.

Mechanical testing of porous materials generates physical data that contain contributions from more than one underlying physical phenomenon. All that is measurable is the "ensemble" hardening modulus. This thesis is concerned with the phenomenon of dilatation in triaxial compression of porous media, which has been modeled very accurately in the literature for monotonic loading using models that predict dilatation under triaxial compression (TXC) by presuming that dilatation causes the cap to move outwards. These existing models, however, predict a counter-intuitive (and never validated) increase in hydrostatic compression strength. This work explores an alternative approach for modeling TXC dilatation based on allowing induced elastic anisotropy (which makes the material both less stiff and less strong in the lateral direction) with no increase in hydrostatic strength. Induced elastic anisotropy is introduced through the use of a distortion operator. This operator is a fourth-order tensor consisting of a combination of the undeformed stiffness and deformed compliance and has the same eigenprojectors as the elastic compliance. In the undeformed state, the distortion operator is equal to the fourth-order identity. Through the use of the distortion operator, an evolved stress tensor is introduced. When the evolved stress tensor is substituted into an isotropic yield function, a new anisotropic yield function results. In the case of the von Mises isotropic yield function (which contains only deviatoric components), it is shown that the distortion operator introduces a dilatational contribution without requiring an increase in hydrostatic strength. In the thesis, an introduction and literature review of the cap function is given. A transversely isotropic compliance is presented, based on a linear combination of natural bases constructed about a transverse-symmetry axis. Using a probabilistic distribution of cracks constructed for the case of transverse isotropy, a compliance expression is presented that demonstrated a decrease in lateral stiffness, but leaves axial stiffness unchanged. A demonstration of how the distortion operator could be used in the elastic/plastic analysis of a von Mises surface loaded in TXC is also presented.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Demonstration of Isothermal Compressed Air Energy Storage to Support Renewable Energy Production

This project develops and demonstrates a megawatt (MW)-scale Energy Storage System that employs compressed air as the storage medium. An isothermal compressed air energy storage (ICAES TM ) system rated for 1 MW or more will be demonstrated in a full-scale prototype unit. Breakthrough cost-effectiveness will be achieved through the use of proprietary methods for isothermal gas cycling and staged gas expansion implemented using industrially mature, readily-available components.The ICAES approach uses an electrically driven mechanical system to raise air to high pressure for storage in low-cost pressure vessels, pipeline, or lined-rock cavern (LRC). This air is later expanded through the same mechanical system to drive the electric motor as a generator. The approach incorporates two key efficiency-enhancing innovations: (1) isothermal (constant temperature) gas cycling, which is achieved by mixing liquid with air (via spray or foam) to exchange heat with air undergoing compression or expansion; and (2) a novel, staged gas-expansion scheme that allows the drivetrain to operate at constant power while still allowing the stored gas to work over its entire pressure range. The ICAES system will be scalable, non-toxic, and cost-effective, making it suitable for firming renewables and for other grid applications.

25 ENERGY STORAGE↗

DOE OSTI2016

Hige Compression Ratio Turbo Gasoline Engine Operation Using Alcohol Enhancement

The overall objective of this project was to quantify the potential for improving the performance and efficiency of gasoline engine technology by use of alcohols to suppress knock. Knock-free operation is obtained by direct injection of a second “anti-knock” fuel such as ethanol, which suppresses knock when, with gasoline fuel, knock would occur. Suppressing knock enables increased turbocharging, engine downsizing, and use of higher compression ratios throughout the engine’s operating map. This project combined engine testing and simulation to define knock onset conditions, with different mixtures of gasoline and alcohol, and with this information quantify the potential for improving the efficiency of turbocharged gasoline spark-ignition engines, and the on-vehicle fuel consumption reductions that could then be realized. The more focused objectives of this project were therefore to: Determine engine efficiency with aggressive turbocharging and downsizing and high compression ratio (up to a compression ratio of 13.5:1) over the engine’s operating range; Determine the knock limits of a turbocharged and downsized engine as a function of engine speed and load; Determine the amount of the knock-suppressing alcohol fuel consumed, through the use of various alcohol-gasoline and alcohol-water gasoline blends, for different driving cycles, relative to the gasoline consumed; Determine implications of using alcohol-boosted engines, with their higher efficiency operation, in both light-duty and medium-duty vehicle sectors.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2017

Wave transmission through silicone foam pads in a compression Kolsky bar apparatus. Comparisons between simulations and measurements.

This memo concerns the transmission of mechanical signals through silicone foam pads in a compression Kolsky bar set-up. The results of numerical simulations for four levels of pad pre-compression and two striker velocities were compared directly to test measurements to assess the delity of the simulations. The nite element model simulated the Kolsky tests in their entirety and used the hyperelastic `hyperfoam' model for the silicone foam pads. Calibration of the hyperfoam model was deduced from quasi-static compression data. It was necessary, however, to augment the material model by adding sti ness proportional damping in order to generate results that resembled the experimental measurements. Based on the results presented here, it is important to account for the dynamic behavior of polymeric foams in numerical simulations that involve high loading rates.

47 OTHER INSTRUMENTATION↗

DOE OSTI2016

Impact of Elastic Moduli in Tension and Compression in Geomaterials

Predicting the long-term integrity of caprock is essential for determining the viability of carbon sequestration. Accurate prediction requires incorporating knowledge about small-scale, subcritical fracture and how they contribute to developing micro and macro-cracks. Tests such as short rod, notched three-point bending (N3PB), cylinder splitting, double torsion, etc. are used to determine the physical characteristics of material. Unlike other materials such as metals, geomaterials have different moduli in tension than compression. This study compares the effects of separate tension and compression moduli on simulations in Abaqus for the N3PB test. Previous models of N3PB created by Rhinehart et al. and Borowski have struggled to create results that accurately portrayed experimental results. Borowski found that previous models with only one value for Young's modulus improved when two moduli were used though it was difficult to determine regions of tension and compression prior to simulation. This study develops an Abaqus subroutine written in Fortran to dynamically reassign material properties as the simulation progresses and produces simulation results capable of much better replication of experimental data. However, the accuracy of the model heavily depends on accurate determination of the Young's modulus in tension.

36 MATERIALS SCIENCE↗

DOE OSTI2019

Impact of clays on the compressibility and permeability of sands during methane extraction from gas hydrate

Background: The quantity of methane potentially recoverable from gas hydrate is large enough to motivate federally-supported production tests in several countries, which in turn motivates studies of reservoir production efficiency. Evaluating long-term production well viability involves modeling permeability evolution in the reservoir sediments around the production well because processes reducing the flow of gas into the production well also reduce the long-term economic viability of the well. Fine particles, such as clays, exist nearly ubiquitously in the permafrost and marine settings that typically host gas hydrate, and fines reacting to fluid flow by migrating and clogging pore throats can reduce flow toward the production well. Many fines are sensitive to variations in pore-fluid chemistry, swelling in reaction to in situ pore brine being displaced by fresh water liberated from hydrates during dissociation. Additionally, fine particles tend to collect at gas/water interfaces created by the multiphase flow of gas and water. Thus, as methane and fresh water flow from the hydrate-dissociation front toward the production well, fine particles in the reservoir sands, interbedded fine-grained layers and seal layers can be swelled, migrated (or both), potentially clogging pathways and limiting flow to the production well. Objective: This project provides a quantitative basis for reservoir models to account for the impact of clays and other fine-grained material (“fines”) on reservoir compressibility and permeability, two key factors controlling the flow of gas and fluids toward a production well. This overall objective is addressed through a combination of site-specific and more generalized, fundamental science goals: Site-specific measurement goals: quantify the change in compressibility and permeability due to the reaction of fines to pore-water freshening in sediment collected during gas hydrates research expeditions (2010 UBGH2 expedition offshore eastern Korea; 2015 NGHP-02 expedition offshore eastern India). Fundamental measurements on pure fines goal: distinguish between, and quantify, mechanisms for sediment compressibility and permeability change due to physical and chemical responses of fines to the flow of freshened pore water and gas: 1) Chemical response: quantify and catalog the sensitivity of pure fines (fines with only a single component, or “endmember” fines) to pore-water chemistry, and 2) Physical response: quantify the link between fines migration and clogging during single and multiphase flow.

03 NATURAL GAS↗

DOE OSTI2016

Model Reduction for Compressible Cavity Simulations Towards Uncertainty Quantification of Structural Loading

This report summarizes FY16 progress towards enabling uncertainty quantification for compressible cavity simulations using model order reduction (MOR). The targeted application is the quantification of the captive-carry environment for the design and qualification of nuclear weapons systems. To accurately simulate this scenario, Large Eddy Simulations (LES) require very fine meshes and long run times, which lead to week-long runs even on parallel state-of-the-art super- computers. MOR can reduce substantially the CPU-time requirement for these simulations. We describe two approaches for model order reduction for nonlinear systems, which can yield significant speed-ups when combined with hyper-reduction: the Proper Orthogonal Decomposition (POD)/Galerkin approach and the POD/Least-Squares Petrov Galerkin (LSPG) approach. The implementation of these methods within the in-house compressible flow solver SPARC is discussed. Next, a method for stabilizing and enhancing low-dimensional reduced bases that was developed as a part of this project is detailed. This approach is based on a premise termed "minimal subspace rotation", and has the advantage of yielding ROMs that are more stable and accurate for long-time compressible cavity simulations. Numerical results for some laminar cavity problems aimed at gauging the viability of the proposed model reduction methodologies are presented and discussed.

42 ENGINEERING↗

DOE OSTI2022

Compression Analysis of Materials via in situ X-ray Computed Tomography

X-ray computed tomography (X-ray CT) is an analytical technique used in materials science to non– destructively characterize features in a variety of materials like polymers, metals, composites, and explosives. The non-destructive imaging allows for the analysis of features (voids and cracks), which give a fundamental understanding of material characteristics.This is more effective when combinedwith a load cell to expose the material to realworld stimuli to understand material characteristics and morphological behavior in situ. This study focused on using in situ X-ray CT to understand the material characteristics and morphological changes of sugar prills and a lattice under a compressive load. Sugar prills are used as a surrogate to analyze explosives in a safer and less expensiveway. The sugar prills were found to be brittle and shattered when compressed via the CT renderings and the stress/strain information. The lattices are used as both the basis and ground truth comparison for the development of models to predict the morphological and material characteristic changes that occur as a result of loading. The lattice was found to have weak regions due to low polymer interlayer fusion in these regions during the printing process. It was also found that under the initial compression the lattice demonstrated elastic behavior as its cellular structure was intact until the cellular structure started to collapse causing yielding in the lattice. Additionally, the analysis of the sugar prills and lattice demonstrate the information that can be gleaned from in situ X-ray CT experiments that would be lost in traditional pre- and post-mortem X-rayCT analysis.

36 MATERIALS SCIENCE↗

DOE OSTI2022

Performance of Lithium-Ion Batteries with 3D Printed Anodes and Compressible Carbon Structures

Carbon scaffolds have been shown to improve the performance of Li metal anodes in Li-ion batteries by acting as conductive hosts for Li metal plating and stripping. The scaffolds provide a more uniform electric field, and their 3D geometry enables smaller diffusion paths for the Li ions. In this project, several different types of carbon lattices were 3D printed, mechanically tested, and analyzed in coin cells. Planar and 3D printed graphite coatings were evaluated as the baseline, since graphite is a common anode material. The results showed that implementing a 3D graphite lattice into a coin cell improved the Li plating and stripping efficiency compared to the planar coating. However, since graphite can intercalate Li ions, other carbon materials were also explored that should act as better hosts for Li plating/stripping. To improve the compressibility of these non-graphite carbon scaffolds, five different carbon ink formulations were 3D printed in lattice configurations. SEM imaging and compression testing showed that both the final dimensions and the compressibility of the carbon lattices depended on the type of carbon precursors used. The two most suitable compositions were found to be those made with graphene oxide-resorcinol formaldehyde and graphene oxide-ammonium hydroxide. In the future, these formulations will be further refined to increase their mechanical strength, and their performance as scaffold hosts for Li metal anodes will be evaluated in coin cells.

25 ENERGY STORAGE↗

DOE OSTI2022

Electrochemical Hydrogen Compression Cell Design (CRADA Final Report)

Electrochemical compression and purification is a high potential technology that is likely to outcompete mechanical compression for hydrogen end use applications. However, testing and understanding what is occurring within the cell is difficult as it is not readily accessible through experimentation. Thus, the main target is to increase performance and reduce cost of electrochemical hydrogen compression (EHC) and purification (EHP) cells and stacks using multiscale mathematical modeling informed by experiment. The models can provide physical insight into limiting processes and develop mitigation methods, which can be proven out through rapid sub-scale testing of the devices.

08 HYDROGEN↗

DOE OSTI2023

Misr: Miniature Ignition Screening Rapid Compression Machine for Kinetic Measurements of Novel Fuels (Final Report)

High throughput ignition screening would be useful for evaluating fuels before scaled production. One method for doing this involves generating a map of ignition delay times over different conditions for each fuel blend. Constant condition ignition delay time maps can be used to estimate ignition for engines in prescribed thermodynamic trajectories. A Miniaturized Ignition Screening Rapid Compression Machine (MISR) has been developed and built at the University of Illinois Chicago (UIC) intending to generate those constant condition ignition delay time maps for low temperature chemistry relevant conditions. Some design features include a bellows-actuated driver section, which is lighter compared to other RCM designs, an adjustable brake section, and full optical access. The setup was designed to achieve reaction conditions (T > 600K and P < 100 bar with repetition rates of about 8 seconds per experiment). These conditions were meant to be relevant to low-to-intermediate temperature auto-ignition and for generation of data for developing relevant chemical kinetics models or ignition maps. Because of the compression characteristics and the heat loss characteristics of the MISR, the apparatus currently tests higher temperatures over shorter test times than what would be desirable, however there are some pathways to improved compression characteristics as detailed in this report. A detailed description of the MISR design and its operating mechanism is discussed. The team faced several challenges and setbacks in the construction and commissioning of the MISR, and those are highlighted, along with the modifications that were performed to get the MISR operational. To demonstrate the performance characteristics of the MISR, limited ignition delay experiments were conducted for ethanol fuel at different equivalence ratios (Φ), and those results were usable, but again test a higher temperature and shorter ignition delay time than initially intended.

02 PETROLEUM↗

DOE OSTI2023

Chaconne: A Statistical Approach to Nonlocal Compression for Supervised Learning, Semi-Supervised Learning, and Anomaly Detection

This project developed a novel statistical understanding of compression analytics (CA), which has challenged and clarified some core assumptions about CA, and enabled the development of novel techniques that address vital challenges of national security. Specifically, this project has yielded the development of novel capabilities including 1. Principled metrics for model selection in CA, 2. Techniques for deriving/applying optimal classification rules and decision theory to supervised CA, including how to properly handle class imbalance and differing costs of misclassification, 3. Two techniques for handling nonlocal information in CA, 4. A novel technique for unsupervised CA that is agnostic with regard to the underlying compression algorithm, 5. A framework for semisupervised CA when a small number of labels are known in an otherwise large unlabeled dataset. 6. The academic alliance component of this project has focused on the development of a novel exemplar-based Bayesian technique for estimating variable length Markov models (closely related to PPM [prediction by partial matching] compression techniques). We have developed examples illustrating the application of our work to text, video, genetic sequences, and unstructured cybersecurity log files.

99 GENERAL AND MISCELLANEOUS↗