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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 109 records · Page 6
All sourcesNASA NTRSDOE OSTI
NASA NTRS1975

New two-stage accelerator for hypervelocity impact simulation

The present knowledge of the micrometeoroid environment and the simulation requirements for laboratory devices show that the simulated mass-velocity range must be extended to higher values in both mass and velocity. This is accomplished with the new two-stage accelerator, which consists of a light gas gun as the first stage and a coaxial accelerator with a compressor coil as the second stage. The operation of the new device is described together with a theoretical investigation of the timing of the first and the second stage, which leads to an appropriate adjustment of the two stages. The theoretical and experimental results agree well and show that 600-micron diameter glass beads have been accelerated to velocities near 20 km/sec.

Igenbergs, E. B.↗
NASA NTRS1989

Explosive fragmentation of orbiting propellant tanks

An examination is made of the in-orbit explosive characteristics of the Delta second stage and Ariane third stage, with a view to the vehicle breakups of the Ariane SPOT third-stage fuel tank in November, 1986, and of two Delta second stage tanks. Attention is given to the possible role of residual propellants in these breakups. After reviewing orbital data and comparing predicted fragment velocities with observed fragment velocities in debris patterns, a comparison has been made of total debris energy with total calculated explosion energy. Both physical and chemical explosions are deemed possible.

Benz, F. J.↗
NASA NTRS2015

HIFiRE-1 Turbulent Shock Boundary Layer Interaction - Flight Data and Computations

The Hypersonic International Flight Research Experimentation (HIFiRE) program is a hypersonic flight test program executed by the Air Force Research Laboratory (AFRL) and Australian Defence Science and Technology Organisation (DSTO). This flight contained a cylinder-flare induced shock boundary layer interaction (SBLI). Computations of the interaction were conducted for a number of times during the ascent. The DPLR code used for predictions was calibrated against ground test data prior to exercising the code at flight conditions. Generally, the computations predicted the upstream influence and interaction pressures very well. Plateau pressures on the cylinder were predicted well at all conditions. Although the experimental heat transfer showed a large amount of scatter, especially at low heating levels, the measured heat transfer agreed well with computations. The primary discrepancy between the experiment and computation occurred in the pressures measured on the flare during second stage burn. Measured pressures exhibited large overshoots late in the second stage burn, the mechanism of which is unknown. The good agreement between flight measurements and CFD helps validate the philosophy of calibrating CFD against ground test, prior to exercising it at flight conditions.

Turbulence↗
NASA NTRS2010

Development of Weld Inspection of the Ares I Crew Launch Vehicle Upper Stage

NASA is designing a new crewed launch vehicle called Ares I to replace the Space Shuttle after its scheduled retirement in 2010. This new launch vehicle will build on the Shuttle technology in many ways including using a first stage based upon the Space Shuttle Solid Rocket Booster, advanced aluminum alloys for the second stage tanks, and friction stir welding to assemble the second stage. Friction stir welding uses a spinning pin that is inserted in the joint between two panels that are to be welded. The pin mechanically mixes the metal together below the melting temperature to form the weld. Friction stir welding allows high strength joints in metals that would otherwise lose much of their strength as they are melted during the fusion welding process. One significant change from the Space Shuttle that impacts NDE is the implementation of self-reacting friction stir welding for non-linear welds on the primary metallic structure. The self-reacting technique differs from the conventional technique because the load of the pin tool pressing down on the metal being joined is reacted by a nut on the end of the tool rather than an anvil behind the part. No spacecraft has ever flown with a self-reacting friction stir weld, so this is a major advancement in the manufacturing process, bringing with it a whole new set of challenges for NDE to overcome. The metal microstructure and possible defects are different from other weld processes. Friction plug welds will be used to close out the hole remaining in the radial welds when friction stir welded. This plug welding also has unique challenges in inspection. The current state of development of these inspections will be presented, along with other information pertinent to NDE of the Ares I.

Russell, Sam↗
NASA NTRS1991

Titan improvement study - Hydrogen core stages

The performance benefits and comparative cost-effectiveness of Titan/Centaur launcher improvement options involving a new LH2/LOX second stage and/or a new LH2/LOX first stage are presented. This incremental improvement approach involves higher confidence due to high components-commonality with well-tested systems. The proposed second stage's capabilities are such as to allow it to serve as an OTV. This improvement to Titan constitutes one of several justifications for a new 500-1000 kN thrust liquid-fuel engine.

Martin, James A.↗
NASA NTRS2010

Objectives and Progress on Ground Vibration Testing for the Ares Projects

Integrated vehicle ground vibration testing (IVGVT) will be a vital component for ensuring the safety of NASA s next generation of exploration vehicles to send human beings to the Moon and beyond. A ground vibration test (GVT) measures the fundamental dynamic characteristics of launch vehicles during various phases of flight. The Ares Flight & Integrated Test Office (FITO) will be conducting the IVGVT for the Ares I crew launch vehicle at Marshall Space Flight Center (MSFC) from 2012 to 2014 using Test Stand (TS) 4550. MSFC conducted similar GVT for the Saturn V and Space Shuttle vehicles. FITO will perform the IVGVT on the Ares I crew launch vehicle, which will lift the Orion crew exploration vehicle to low Earth orbit, and the Ares V cargo launch vehicle, which can launch the lunar lander into orbit and send the combined Orion/lander vehicles toward the Moon. Ares V consists of a six-engine core stage with two solid rocket boosters and an Earth departure stage (EDS). The same engine will power the EDS and the Ares I second stage. The current plan is to test six configurations in three unique test positions inside TS 4550. Four Ares I second stage test configurations will be tested in Position 3, consisting of the Upper Stage and Orion crew module in four nominal conditions: J-2X engine ignition, post Launch Abort System (LAS) jettison, critical slosh mass, and J-2X burn-out. Position 2 consists of the entire launch stack at first stage burn-out (using empty first stage segments). Position 1 represents the entire launch stack at lift-off (using inert first stage segments). Because of long disuse, TS 4550 is being repaired and modified for reactivation to conduct the Ares I IVGVT. The Shuttle-era platforms have been removed and are being replaced with mast climbers that provide ready access to the test articles and can be moved easily to support different positions within the test stand. Two new cranes will help move test articles at the test stand and at the Redstone Arsenal rail-head where first stage segments will be received in late 2010. The electrical system for TS 4550 also will be upgraded. The Hydraulic Support Systems (HDSs) used for Saturn and Shuttle are being disassembled and evaluated for use during IVGVT. Analyses indicate that the 45-year-old HDSs can be refurbished to support the Ares I IVGT. An alternate concept for a pneumatic suspension system is also being explored. A decision on which suspension system configuration to use for IVGVT will be made in 2010.

Tuma, Margaret L.↗
NASA NTRSDate not supplied

Preliminary Study of Heat Pipe Turbine Vane Cooling in the NASA N+3 Reference Engine

This paper investigates the effects of implementing Heat Pipe Turbine Vane (HPTV) cooling in the NASA N+3 engine. The HPTV can be thought of as a heat pipe in the shape of a turbine vane, functioning as both an aerodynamic body and heat exchanger. The heat-absorbing section of the HPTV remains fixed in the vanes of the high pressure turbine (HPT), while the heat-rejecting section can be placed in any stage of the low pressure turbine (LPT) as well as the bypass stream. The optimal location of the condensing (heat-rejecting) section is shown to be in the bypass stream for both HPT stages. The thrust specific fuel consumption increased by 0.2%, which is mainly attributed to the elimination of air cooling in the second stage HPT vanes combined with the transfer of energy from the main gas path to elsewhere in the cycle. Air cooling is also eliminated in the first stage HPT vanes, but this cooling air is nonchargeable. A preliminary design is proposed and shown to demonstrate the desired performance and operates below all the heat flux limitations in the first stage HPT . The design in the second stage HPT exceeds a limiting phenomenon but is expected to be remedied by changing the working fluid.

Gas Turbine↗
NASA NTRSDate not supplied

Preliminary Study of Heat Pipe Turbine Vane Cooling in the NASA N+3 Reference Engine

This investigates the effects of implementing Heat Pipe Turbine Vane (HPTV) cooling in the NASA N+3 engine. The HPTV can be thought of as a heat pipe in the shape of a turbine vane, functioning as both an aerodynamic body and heat exchanger. The heat-absorbing section of the HPTV remains fixed in the vanes of the high pressure turbine (HPT), while the heat-rejecting section can be placed in any stage of the low pressure turbine (LPT) as well as the bypass stream. The optimal location of the condensing (heat-rejecting) section is shown to be in the bypass stream for both HPT stages. The thrust specific fuel consumption increased by 0.2%, which is mainly attributed to the elimination of air cooling in the second stage HPT vanes combined with the transfer of energy from the main gas path to elsewhere in the cycle. Air cooling is also eliminated in the first stage HPT vanes, but this cooling air is nonchargeable. A preliminary design is proposed and shown to demonstrate the desired performance and operates below all the heat flux limitations in the first stage HPT . The design in the second stage HPT exceeds a limiting phenomenon but is expected to be remedied by changing the working fluid.

Gas Turbine↗
NASA NTRS1971

An investigation of tandem-row, high-head pump inducers

Investigation results indicate optimum design is tandem inducer system using supercavitating first stage and subcavitating second stage operating over wide range of suction specific speeds and flow coefficients. Fluid-flow cavitation effects theory and experimental results also apply to other fluid power system designs.

Etter, R. J.↗
NASA NTRS1973

A nonlinear programming approach for optimizing two-stage lifting vehicle ascent to orbit

An optimal atmospheric flight branched trajectory-shaping capability is presented based on the Davidon-Fletcher-Powell variable metric parameter optimization technique. Gradient information is generated using finite difference methods. A typical atmospheric flight branched optimization problem is analyzed which requires the determination of 31 parameters. This parameter set includes the three-dimensional description of vehicle attitude control angles for three branches of flight: first-stage ascent, second-stage ascent, and first-stage flyback. The important inflight inequality contraints required to maintain the integrity of the vehicles are considered. Some of the numerical methods employed are discussed, along with several new auxiliary techniques developed to improve the compatibility of the numerical gradient and iterator.

Kamm, J. L.↗
NASA NTRS1981

Numerical solution of compressible viscous flows at high Reynolds numbers

A new numerical method which was used to reduce the computation time required in fluid dynamics to solve the Navier-Stokes equations at flight Reynolds numbers is described. The method is the implicit analogue of the explicit finite different method. It uses this as its first stage, while the second stage removes the restrictive stability condition by recasting the difference equations in an implicit form. The resulting matrix equations to be solved are either upper or lower block bidiagonal equations. The new method makes it possible and practical to calculate many important three dimensional, high Reynolds number flow fields on computers.

Maccormack, R. W.↗
NASA NTRS1983

Space Shuttle base heating

First-stage and second-stage heating environments of the base region of the Space Shuttle are characterized in detail in terms of Orbiter-main-engine-plume and booster-plume radiation, freestream-air convective cooling, and reversed-plume-flow convective heating as they affect each base-region design point. Design predictions are compared with selected heating-rate data from flights STS-1 through STS-5; the flight data are found to show excellent interflight repeatability independent of small changes in trajectory, and to verify the validity of the prediction methodology. The impact of individual flight events on base heating is indicated.

Greenwood, T. F.↗
NASA NTRS1989

'Virtual triple Schmidt' - Wide field two-stage optics

The design concept of an unobscured-wide-field two-stage optical system based on a virtual triple Schmidt (VTS) configuration is presented. It is pointed out that the single large aperture and field-partitioning capability of two-stage systems can lower material and fabrication costs, making the VTS optics suitable for ground-based and space telescopes. The VTS design combines a Schmidt-camera first stage and a second stage comprising two back-to-back Schmidt systems as a 1:1 relay. Aspheric Schmidt correction is achieved at the relayed pupil location for all three systems. The effects of the separation between the error-producing surface and the aperture stop are discussed; the performance of the wavefront-correction system is analyzed; and extensive diagrams, drawings, and graphs of projected performance data are provided.

Manhart, Paul K.↗
NASA NTRS1991

Technology and staging effects on two-stage-to-orbit systems

Horizontal takeoff and landing two-stage systems with an airbreathing first stage and rocket second stage are evaluated for staging Mach numbers that range from 5 to 14. All systems are evaluated with advanced technologies being developed in the NASP Program and sized to the same mission requirements. With these advanced technologies, the two-stage systems are heavier than the single stage. The weights of the two-stage systems are closely related to staging. Using a rocket on the first stage to accelerate from the turboramjet limit of Mach 6 to Mach 10 signiificantly decreases dry weight as compared to the Mach 6-staged system. The optimum dry weight staging Mach number for the scramjet two-stage system is Mach 12. At a 40 percent weight growth (current technology level), the scramjet two-stage systems are half the weight and less sensitive to weight changes than the single stage, but still require substantial technology development in the areas of inlets, nozzles, ramjet propulsion, active cooling, and high-temperature structures.

Wilhite, Alan W.↗
NASA NTRS1992

Aerodynamics of the advanced launch system (ALS) propulsion and avionics (P/A) module

This paper discusses the design and testing of candidate Advanced Launch System (ALS) Propulsion and Avionics (P/A) Module configurations. The P/A Module is a key element of future launch systems because it is essential to the recovery and reuse of high-value propulsion and avionics hardware. The ALS approach involves landing of first stage (booster) and/or second stage (core) P/A modules near the launch site to minimize logistics and refurbishment cost. The key issue addressed herein is the aerodynamic design of the P/A module, including the stability characteristics and the lift-to-drag (L/D) performance required to achieve the necessary landing guidance accuracy. The reference P/A module configuration was found to be statically stable for the desired flight regime, to provide adequate L/D for targeting, and to have effective modulation of the L/D performance using a body flap. The hypersonic aerodynamic trends for nose corner radius, boattail angle and body flap deflections were consistent with pretest predictions. However, the levels for the L/D and axial force for hypersonic Mach numbers were overpredicted by impact theories.

Ferguson, Stan↗
NASA NTRS2005

Development of a Low-Power CO2 Removal and Compression System for Closed-Loop Air Revitalization in Future Spacecraft

The current CO2 removal technology of NASA is very energy intensive and contains many non-optimized subsystems. This paper discusses the design and prototype development of a two-stage CO2 removal and compression system that will utilize much less power than NASA s current CO2 removal technology. This integrated system contains a Nafion membrane followed by a residual water adsorber that performs the function of the desiccant beds in the four-bed molecular sieve (4BMS) system of the International Space Station (ISS). The membrane and the water adsorber are followed by a two-stage CO2 removal and compression subsystem that satisfies the operations of the CO2 adsorbent beds of the 4BMS aid the interface compressor for the Sabatier reactor connection. The two-stage compressor will utilize the principles of temperature-swing adsorption (TSA) compression technology for CO2 removal and compression. The similarities in operation and cycle times of the CO2 removal (first stage) and compression (second stage) operations will allow thermal coupling of the processes to maximize the efficiency of the system. In addition to the low-power advantage, this processor will maintain a lower CO2 concentration in the cabin than that can be achieved by the existing CO2 removal systems. The compact, consolidated, configuration of membrane gas dryer and CO2 separator and compressor will allow continuous recycling of humid air in the cabin and supply of compressed CO2 to the reduction unit for oxygen recovery. The device has potential application to the International Space Station and future, long duration, transit, and planetary missions.

Mulloth, Lila M.↗
NASA NTRS2009

Advanced Development Program for a 625 lbf thrust engine for Ares First Stage Roll Control System

NASA's new Ares Launch Vehicle will require twelve thrusters to provide roll control of the vehicle during the first stage firing. All twelve roll control thrusters will be located at the inter-stage segment that separates the solid rocket booster first stage from the second stage. NASA selected a mono propellant hydrazine solution and as a result awarded Aerojet-General a contract in 2007 for an advanced development program for an MR-80- series 625 Ibf vacuum thrust monopropellant hydrazine thruster. This thruster has heritage dating back to the 1976 Viking Landers and most recently for the 2011 Mars Science Laboratory. Prior to the Ares application, the MR-80-series thrusters had been equipped with throttle valves and not typically operated in pulse mode. The primary objective of the advanced development program was to increase the technology readiness level and retire major technical risks for the future flight qualification test program. Aerojet built on their heritage MR-80 rocket engine designs to achieve the design and performance requirements. Significant improvements to cost and lead-time were achieved by applying Design for Manufacturing and Assembly (DFMA) principles. AerojetGeneral has completed Preliminary and Critical Design Reviews, followed by two successful rocket engine development test programs. The test programs included qualification random vibration and firing lite that significantly exceed the flight qualification requirements. This paper discusses the advanced development program and the demonstrated capability of the MR-80C engine. Y;

Dawson, Matt↗