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NASA NTRS2003

Ultrasonic Assessment of Impact-Induced Damage and Microcracking in Polymer Matrix Composites

The main objective of this NASA Faculty Awards for Research (FAR) project is to conduct ultrasonic assessment of impact-induced damage and microcracking in fiber-metal laminated (FML) composites at various temperatures. It is believed that the proposed study of impact damage assessment on FML composites will benefit several NASA's missions and current interests, such as ballistic impact testing of composite fan containment and high strain rate deformation modeling of polymer matrix composites. Impact-induced damage mechanisms in GLARE and ARALL fiber-metal laminates subject to instrumented drop-weight impacts at various temperatures were studied. GLARE and ARALL are hybrid composites made of alternating layers of aluminum and glass- (for GLARE) and aramid- (for ARALL) fiber reinforced epoxy. Damage in pure aluminum panels impacted by foreign objects was mainly characterized by large plastic deformation surrounding a deep penetration dent. On the other hand, plastic deformation in fiber-metal laminates was often not as severe although the penetration dent was still produced. The more stiff fiber-reinforced epoxy layers provided better bending rigidity; thus, enhancing impact damage tolerance. Severe cracking, however, occurred due to the use of these more brittle fiber-reinforced epoxy layers. Fracture patterns, e.g., crack length and delamination size, were greatly affected by the lay-up configuration rather than by the number of layers, which implies that thickness effect was not significant for the panels tested in this study. Immersion ultrasound techniques were then used to assess damages generated by instrumented drop-weight impacts onto these fiber-metal laminate panels as well as 2024-T3 aluminum/cast acrylic sandwich plates adhered by epoxy. Depending on several parameters, such as impact velocity, mass, temperature, laminate configuration, sandwich construction, etc., various types of impact damage were observed, including plastic deformation, radiating cracks emanating from the impact site, ring cracks surrounding the impact site, partial and full delamination, and combinations of these damages.

Gyekanyesi, John↗

NASA NTRS2007

The Columbia Accident Investigation and The NASA Glenn Ballistic Impact Laboratory Contributions Supporting NASA's Return to Flight

On February 1, 2003, the Space Shuttle Columbia broke apart during reentry, resulting in loss of the vehicle and its seven crewmembers. For the next several months, an extensive investigation of the accident ensued involving a nationwide team of experts from NASA, industry, and academia, spanning dozens of technical disciplines. The Columbia Accident Investigation Board (CAIB), a group of experts assembled to conduct an investigation independent of NASA, concluded in August, 2003 that the most likely cause of the loss of Columbia and its crew was a breach in the left wing leading edge Reinforced Carbon-Carbon (RCC) thermal protection system initiated by the impact of thermal insulating foam that had separated from the orbiters external fuel tank 81 seconds into the mission's launch. During reentry, this breach allowed superheated air to penetrate behind the leading edge and erode the aluminum structure of left wing, which ultimately led to the breakup of the orbiter. The findings of the CAIB were supported by ballistic impact tests, which simulated the physics of External Tank Foam impact on the RCC wing leading edge material. These tests ranged from fundamental material characterization tests to full-scale Orbiter Wing Leading Edge tests. Following the accident investigation, NASA spent the next 18 months focused on returning the shuttle safely to flight. In order to fully evaluate all potential impact threats from the many debris sources on the Space Shuttle during ascent, NASA instituted a significant impact testing program. The results from these tests led to the validation of high-fidelity computer models, capable of predicting actual or potential Shuttle impact events, were used in the certification of STS-114, NASA s Return to Flight Mission, as safe to fly. This presentation will provide a look into the inner workings of the Space Shuttle and a behind the scenes perspective on the impact analysis and testing done for the Columbia Accident Investigation and NASA's Return to Flight programs. In addition, highlights from recent Shuttle missions are presented.

Melis, Matthew E.↗

NASA NTRS2007

Ballistic Impact Response of Kevlar 49 and Zylon under Conditions Representing Jet Engine Fan Containment

A ballistic impact test program was conducted to provide validation data for the development of numerical models of blade out events in fabric containment systems. The impact response of two different fiber materials - Kevlar 49 (E.I. DuPont Nemours and Company) and Zylon AS (Toyobo Co., Ltd.) was studied by firing metal projectiles into dry woven fabric specimens using a gas gun. The shape, mass, orientation and velocity of the projectile were varied and recorded. In most cases the tests were designed such that the projectile would perforate the specimen, allowing measurement of the energy absorbed by the fabric. The results for both Zylon and Kevlar presented here represent a useful set of data for the purposes of establishing and validating numerical models for predicting the response of fabrics under conditions simulating those of a jet engine blade release situation. In addition some useful empirical observations were made regarding the effects of projectile orientation and the relative performance of the different materials.

Pereira, J. Michael↗

NASA NTRS2017

Independent Assessment of the Backshell Pressure Field for Mars Entry, Descent, and Landing Instrumentation 2 (MEDLI2)

The Mars Entry, Descent, and Landing Instrumentation 2 (MEDLI2) project requested that the NASA Engineering and Safety Center (NESC) support a ballistic range test to measure backshell pressures on scale models of the Mars 2020 entry capsule. The MEDLI2 project needed the test to provide important dynamic pressure data to help select a backshell pressure port, quantify drag coefficient reconstruction uncertainties, and design the data acquisition hardware. This document contains the outcome of the NESC assessment.

Prince, Jill L.↗

NASA NTRS2018

Preliminary Assessment of the Use of Heavy Gases in Two-Stage Light Gas Guns

This paper discusses ballistic range testing at muzzle velocities of 0.7 to 2.7 km/s. Herein, we review several techniques for achieving these velocities - starting with the single stage gas gun and the powder gun. These techniques can have velocity limitations, both on the high end and on the low end, very high powder breech pressures, incomplete and inconsistent powder burn and can send unburned powder grains downrange to confound impact data. To try to resolve these issues, it was decided to study the use of the two stage light gas gun operated with a heavier working gas than is normally used. This would have the effect of lowering the usual muzzle velocity range of the two-stage gun using hydrogen to cover the desired low velocity range. Preliminary results are presented from firings with two NASA guns. Twenty-five shots were made with helium and nine shots with argon. Muzzle velocities of 1.1 to 4 km/s were obtained with helium and velocities of 0.7 to 2.7 km/s were obtained with argon. Overall, the heavy gas technique appears quite promising, but more firings are needed to fill out the database.

Bogdanoff, David W.↗

NASA NTRS2018

Preliminary Assessment of the Use of Heavy Gases in Two-Stage Light Gas Guns

Bogdanoff, David W.↗

NASA NTRS2018

Studies in Support of Venus Aerocapture Utilizing Drag Modulation

Aerocapture has been extensively studied and these studies have shown the benefit for planetary exploration missions. While the traditional approach to aerocapture with lifting configurations and lift-guided modulations have been assessed to be technologically feasible, aerocapture using purely drag modulation was proposed and studied by Prof. Braun and his students. These studies show that if one can assess the feasibility of aerocapture using drag modulation at Venus, and develop tall pole technologies needed at Venus, then this concept is much easier to execute at all other relevant destinations. Based on the above finding, partnered proposals were submitted by Adam Nelessen at JPL and Ethiraj Venkatapathy at Ames in collaboration with Prof. Braun at the University of Colorado, Boulder (UCB). Under this partnership, Ames Research Center (ARC) is working to address some of the key entry technology challenges associated with drag modulation aerocapture at Venus. Drag modulation aerocapture is a simple, scalable, and likely cost-effective way to enhance planetary science missions. The approach envisioned is to design a small spacecraft, that would most likely be a secondary payload, with a removable drag skirt. The vehicle would enter the atmosphere at Venus with a low ballistic coefficient, decelerate rapidly, drop the skirt resulting in a smaller vehicle with a higher ballistic coefficient which would skip out of the atmosphere and enter into a desired orbit. ARC's role in this collaboration is multifold. First of which is to perform design studies on various pre- and post-jettison geometries utilizing a 3-DOF trajectory code to determine the aerodynamics and aerothermodynamics of the vehicles and evaluate viable thermal protection material system designs. Once these design studies are complete, Ames will then perform higher fidelity CFD and TPS sizing to further design the vehicles. Second, the multi-body separation dynamics of the drag modulation event will be explored using both CFD simulations (CART3-D and US3D) as well as possible ballistic range testing. ARC's tools and expertise have been used to assess and advise on the selection of the separating configuration. In addition to the preliminary evaluation, ARC will provide tools and expertise to UCB team members to further assess aerodynamic interactions between the separating bodies and provide guidance as to the feasibility of stable transition.

Beck, Robin↗

NASA NTRSDate not supplied

The NASA Ames Aerothermodynamics Branch (Code TSA)

The NASA Ames Aerothermodynamics Branch provides NASA with integrated modeling, simulation, and test capabilities in the areas of aerothermodynamics, shock layer radiation, and entry system design. Our core capabilities include CFD simulation for entry vehicles at hypersonic velocities, including arc jet facility flow modeling and characterization; modeling and testing of shock layer kinetics and radiation; development of flow-field diagnostic techniques; and aero- and aerothermal testing via ballistic ranges. This presentation provides a brief technical introduction to the branches work and our capabilities in these areas.

Aerothermodynamics↗

NASA NTRSDate not supplied

Development of a Trajectory-Centric CFD-RBD Framework for Advanced Multidisciplinary/Multiphysics Simulation

The desire to model increasingly complex unsteady flow phenomena drives coupling of physics-based disciplinary analysis tools, such as coupled aerodynamics-rigid body dynamics simulations. This paper documents the creation of a framework linking the six-degree-of-freedom trajectory propagator POST2 with NASA’s FUN3D computational fluid dynamics flow solver. Cross-code verification between the framework and a CFD-centric 6DOF code is performed using the Army-Navy Finner projectile experiencing unsteady accelerating flow. Free-flight simulations of an entry vehicle ballistic range test are validated against physical and computational experiments.

Zachary J Ernst↗

NASA NTRSDate not supplied

Development of a Trajectory-Centric CFD-RBD Framework for Advanced Multidisciplinary/Multiphysics Simulation

Zachary J Ernst↗

NASA NTRSDate not supplied

Comparison of Pre- and Post-Flight Estimations of Pitch Damping Coefficients for Unguided Entry Vehicles

Introduction: Pre-flight predictions of pitch damping coefficient (𝐶!!+𝐶!"̇)curves are used in entry simulations to determine flight readiness and if any dynamic remediation strategies are required. Accurate characterization of these pitch damping coefficient curves is crucial for mission success. Historically, pre-flight estimations of these curves are derived experimentally either via ballistic range testing or with 1-degree-of-freedom (DOF) free-or forced-oscillation wind tunnel testing. Methodology:With post-flight best-estimated trajectories, a fitting procedure as described in Karlgaard, et. al. [1] is used to compare pre-and post-flight pitch damping coefficients. This technique relies on an assumed analytical form of the trajectory, a limited 3-DOF representation described in Schoenenbergerand Queen [2], which results in anEuler-Cauchy solution form.This solution assumes constant density,thus limited amplitude multi-peak windows of the trajectory are considered to populate the pitch damping-amplitudes pace. Fig. 1 shows preliminary estimations of the pitch damping coefficients estimated using the post-flight best estimated trajectoryfor MER B, using a3-amplitude-peak window. Important to note is that the Euler-Cauchy solution also assumes planar motion, thus coning or 𝛽contribution is not included. Further,the estimated post-flight pitch damping approximations and the pre-flight predictions shown are effective representations of pitch damping, or the integrated effect of the pitch damping coefficient over one pitch cycle at the corresponding cycle’s peak amplitude. Effective pitch damping coefficient curves provide more intuitive insights about where the vehicle is stable and permits readily processed comparisons between data-sets. It is important to note that most pitch damping curves, such as those reported in aerodatabases and utilized in flight mechanics trajectory simulations, are represented in instantaneous angle-of-attack space distinct from what is presented in Fig 1. The extracted post-flight pitch damping coefficient points show a wide range of values across a narrow band of amplitudes (Fig.1a), albeit centered on the published pre-flight approximation. This also applies to the prediction as a function of Mach in Fig1b, where the post-flight scatter points are centered around the pre-flight predictions, but the pre-flight predictions notably lack data aboveMach 5.Further tuning of the technique, such as changing the number of peaks considered in each stencil, resolving density in higher resolution, and employing more accurate fitting procedures (beyond scipy.curve_fit()), will be performed. PosterFocus:This study will apply this reconstruction method to the as-flown trajectories for the following unguided entry vehicles: MER A, MER B, IRVE3, Phoenix, Insight, Pathfinder, and SIAD. The pitch damping coefficient will be derived from these trajectories and compared with the pre-flight predictions. Comparing across different missions, entry environments, and vehicle geometries can inform where our pre-flight testing methodologies accurately capture the flight dynamics. Results will provide valuable insight into the accuracy of pre-flight predicted pitch damping curves. Beyond that, this method can shed light on how accurate these curves need to be, which can inform uncertainty ranges applied to pre-flight curves for other missions.

pitch damping coefficient↗

NASA NTRSDate not supplied

Comparison of Pre- and Post-Flight Estimations of Pitch Damping Coefficients for Unguided Entry Vehicles

Pre-flight predictions of pitch damping coefficient (C M q + C m ȧ ) curves are used in entry simulations to determine flight readiness and if any dynamic remediation strategies are required. Accurate characterization of these pitch damping coefficient curves is crucial for mission success. Historically, pre-flight estimations of these curves are derived experimentally either via ballistic range testing or with 1-degree-of-freedom (DOF) free-or forced-oscillation wind tunnel testing. With post-flight best-estimated trajectories, a fitting procedure as described in Karlgaard, et. al. is used to compare pre-and post-flight pitch damping coefficients. This technique relies on an assumed analytical form of the trajectory, a limited 3-DOF representation described in Schoenenberger and Queen, which results in an Euler-Cauchy solution form. This solution assumes constant density, thus limited amplitude multi-peak windows of the trajectory are considered to populate the pitch damping-amplitudes pace. The estimated post-flight pitch damping approximations and the pre-flight predictions shown are effective representations of pitch damping, or the integrated effect of the pitch damping coefficient over one pitch cycle at the corresponding cycle’s peak amplitude. Effective pitch damping coefficient curves provide more intuitive insights about where the vehicle is stable and permits readily processed comparisons between data-sets. It is important to note that most pitch damping curves, such as those reported in aero databases and utilized in flight mechanics trajectory simulations, are represented in instantaneous angle-of-attack space distinct from what is presented in the paper.

pitch damping coefficient↗

NASA NTRSDate not supplied

Assessing the Effects of Various Surface Textures and Features on Turbulent Heat Transfer in Hypersonic Flight

Experiments were conducted in the NASA Ames Hypervelocity Free Flight Aerodynamic Facility (ballistic range) to quantify the effects on turbulent convective heat transfer of distributed surface roughness, and of isolated features, representative of thermal protection systems on atmospheric entry vehicles. The surface textures and features were applied on the conic frusta of 45o sphere-cone models having a nose-to-base radius ratio of 0.5, similar to the forebody geometry of the Galileo and Pioneer-Venus entry probes. Test conditions were selected to provide turbulent roughness Reynolds numbers, k+, in the ranges expected for outer planet entry missions. Turbulent flow on the conic frustum was achieved by tripping the flow on the sphere-segment nose cap with distributed surface roughness, created by sand-blasting the nose cap. Surface textures included distributed, acreage, roughness, as well as cavity and groove discrete features. The majority of the data to be presented are results for distributed roughness, which includes both random, sand-grain-like roughness, and regular pattern roughness. The pattern roughness was designed to represent the roughness on woven thermal protection system materials, such as NASA’s 3-D Medium Density Carbon Phenolic (3MDCP), also known as HEEET, developed by the Heatshield for Extreme Entry Environments Technology project. The pattern roughness tested is a 3-D wavy surface, and includes three different roughness element height-to-spacing ratios representative of two configurations of 3MDCP, and spanning ratios measured both before, and after, ablation in an arc jet test facility. The patterns tested in the ballistic range were laser-etched on metal models, and represented an idealized version of the real-world materials in which each roughness element was nearly identical. Additional tests were performed wherein the laser-etched patterns were degraded by sand-blasting with various sized grit media, to produce regular patterns with superimposed irregular roughness, more representative of flight materials. Results of each will be compared. The discrete features tested included cylindrical cavities and rectangular grooves of various width-to-depth ratios. Cavities represent either heatshield damage, such as from micro-meteoroid and orbital debris (MMOD) damage, or from designed penetrations, such as on the Genesis sample return capsule. The grooves were scaled representations of seams between segments of HEEET material in a notional tiled thermal protection system. The tests examined the effects on turbulent heating downstream of the isolated features. The tests were conducted at speeds between 3 km/s and 4 km/s in air between 0.15 atm and 0.25 atm (Mach numbers between 9 and 12). Roughness Reynolds numbers, k+, ranged from 12 to 70 for the sand roughness, and as high as 200 for the pattern roughness. Boundary-layer parameters required for calculating k+ were evaluated using computational fluid dynamics simulations using the DPLR (Data Parallel Line Relaxation) code. Each model included both rough- and smooth-wall segments, and heat transfer augmentation factors were determined as the ratio of the rough-wall to smooth-wall heat flux measured on each test.

hypersonic↗

NASA NTRS2018

Determination of Ballistic Limit for IM7/8552 Using Peridynamics

Significant testing is required to design and certify primary aircraft structure subject to High Energy Dynamic Impact (HEDI) events; current work under the NASA Advanced Composites Consortium (ACC) HEDI Project seeks to determine the state-of-the-art of dynamic fracture simulations for composite structures in these events. This paper discusses one of four Progressive Damage Analysis (PDA) methods selected for this project: peridynamics, through EMU implementation. A brief discussion of peridynamic theory is provided, followed by an outline of ballistic impact testing performed for model development and assessment. Detailed modeling approach and test-analysis correlation for a single open test case are presented, followed by the results of a series of blind predictions made prior to testing and test-analysis correlation performed with measured NASA test results. Specifically, we present simulation results for the ballistic limit (V50) of IM7/8552 composite panels ballistically tested with an impactor representative of a high-velocity fan-blade-out condition. In particular, force and displacement history and the damage state determined analytically are compared to measured results. Ultimately, peridynamics has the ability to predict damage patterns, impact force and deflections during a high energy dynamic impact event on composite panels of different layups using two different types of impactors. Blind predictions were promising and increased confidence in the model for impact simulation. There are open questions regarding the fidelity of the test fixture idealization in regards to stiffness and damping which will need to be addressed in future work.

Cuenca, Fernando↗

NASA NTRS2013

Determine ISS Soyuz Orbital Module Ballistic Limits for Steel Projectiles Hypervelocity Impact Testing

A new orbital debris environment model (ORDEM 3.0) defines the density distribution of the debris environment in terms of the fraction of debris that are low-density (plastic), medium-density (aluminum) or high-density (steel) particles. This hypervelocity impact (HVI) program focused on assessing ballistic limits (BLs) for steel projectiles impacting the enhanced Soyuz Orbital Module (OM) micrometeoroid and orbital debris (MMOD) shield configuration. The ballistic limit was defined as the projectile size on the threshold of failure of the OM pressure shell as a function of impact speeds and angle. The enhanced OM shield configuration was first introduced with Soyuz 30S (launched in May 2012) to improve the MMOD protection of Soyuz vehicles docked to the International Space Station (ISS). This test program provides HVI data on U.S. materials similar in composition and density to the Russian materials for the enhanced Soyuz OM shield configuration of the vehicle. Data from this test program was used to update ballistic limit equations used in Soyuz OM penetration risk assessments. The objective of this hypervelocity impact test program was to determine the ballistic limit particle size for 440C stainless steel spherical projectiles on the Soyuz OM shielding at several impact conditions (velocity and angle combinations). This test report was prepared by NASA-JSC/ HVIT, upon completion of tests.

Lyons, Frankel↗

NASA NTRS1974

Nonlinear parameter identification: Ballistic range experience applicable to flight testing

The parameter identification scheme being used is a differential correction least squares procedure (Gauss-Newton method). The position, orientation, and derivatives of these quantities with respect to the parameters of interest (i.e., sensitivity coefficients) are determined by digital integration of the equations of motion and the parametric differential equations. The application of this technique to three vastly different sets of data is used to illustrate the versatility of the method and to indicate some of the problems that still remain.

Chapman, G.↗

NASA NTRS1985

ICIASF '85 - International Congress on Instrumentation in Aerospace Simulation Facilities, 11th, Stanford University, CA, August 26-28, 1985, Record

Developments related to laser Doppler velocimetry are discussed, taking into account a three-component dual beam laser-Doppler-anemometer to be operated in large wind tunnels, a new optical system for three-dimensional laser-Doppler-anemometry using an argon-ion and a dye laser, and a two-component laser Doppler velocimeter by switching fringe orientation. Other topics studied are concerned with facilities, instrumentation, control, hot wire/thin film measurements, optical diagnostic techniques, signal and data processing, facilities and adaptive wall test sections, data acquisition and processing, ballistic instrument systems, dynamic testing and material deformation measurements, optical flow measurements, test techniques, force measurement systems, and holography. Attention is given to nonlinear calibration of integral wind tunnel balances, a microcomputer system for real time digitized image compression, and two phase flow diagnostics in propulsion systems.

Source record↗

NASA NTRS1976

Airborne ballistic camera tracking systems

An operational airborne ballistic camera tracking system was tested for operational and data reduction feasibility. The acquisition and data processing requirements of the system are discussed. Suggestions for future improvements are also noted. A description of the data reduction mathematics is outlined. Results from a successful reentry test mission are tabulated. The test mission indicated that airborne ballistic camera tracking systems are feasible.

Redish, W. L.↗