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DOE OSTI2022

Testing and Qualification of Molybdenum Subcapsule Welds for MiniFuel Experiments

This report documents the testing and qualification efforts for welding molybdenum components to support MiniFuel irradiation campaigns. Other details such as general weld parameters, weld joint geometries, and performance limits are also provided in this report. The American Welding Society’s specifications were used to select the nondestructive and destructive tests, which include: gross and fine leak testing, internal pressure proof testing, and creating metallographic mounts of welds. Leak testing and metallographic mounts provide qualitative information about the weld integrity, while the proof testing indicated pressure/usage limits of the molybdenum subcapsule. Based on the testing results provided in the is report, the capsule can be exposed to an internal pressure of at least 20.7 MPa (3000 psi). A sealed capsules is also capable of withstanding the 3.2 MPa (468 psi) external hydrostatic operating pressure of the High Flux Isotope Reactor.

42 ENGINEERING↗

DOE OSTI2021

Microstructural Changes and Chemical Analysis of Fission Products in Irradiated Uranium-7 wt.% Molybdenum Metallic Fuel Using Atom Probe Tomography

Understanding the microstructural and phase changes occurring during irradiation and their impact on metallic fuel behavior is integral to research and development of nuclear fuel programs. This paper reports systematic analysis of as-fabricated and irradiated low-enriched U-Mo (uranium-molybdenum metal alloy) fuel using atom probe tomography (APT). This study is carried out on U-7 wt.% Mo fuel particles coated with a ZrN layer contained within an Al matrix during irradiation. The dispersion fuel plates from which the fuel samples were extracted are irradiated at Belgian Nuclear Research Centre (SCK CEN) with burn-up of 52% and 66% in the framework of the SELENIUM (Surface Engineering of Low ENrIched Uranium-Molybdenum) project. The APT studies on U-Mo particles from as-fabricated fuel plates enriched to 19.8% revealed predominantly γ-phase U-Mo, along with a network of the cell boundary decorated with α-U, γ’-U2Mo, and UC precipitates along the grain boundaries. The corresponding APT characterization of irradiated fuel samples showed formation of fission gas bubbles enriched with solid fission products. The intermediate burnup sample showed a uniform distribution of the typical bubble superlattice with a radius of 2 nm arranged in a regular lattice, while the high burnup sample showed a non-uniform distribution of bubbles in grain-refined regions. There was no evidence of remnant α-U, γ’-U2Mo, and UC phases in the irradiated U-7 wt.% Mo samples.

Bachhav, Mukesh↗

NASA NTRS1967

Reaction of steam with molybdenum is studied

Comprehensive report studies the reaction of flowing steam with refractory metals /in particular molybdenum/, in the temperature range of 1100 degrees C. The reaction products are hydrogen gas and molybdenum oxide vapor.

Kilpatrick, M.↗

NASA NTRS1971

Onset of superconductivity in sodium and potassium intercalated molybdenum disulphide

Molybdenum disulfide in the form of natural crystals or powder has been intercalated at -65 to -70 C with sodium and potassium using the liquid ammonia technique. All intercalated samples were found to show a superconducting transition. A plot of the percent of diamagnetic throw versus temperature indicates the possible existence of two phases in the potassium intercalated molybdenum disulfide. The onset of superconductivity in potassium and sodium intercalated molybdenite powder was found to be approximately 6.2 and approximately 4.5 K, respectively. The observed superconductivity is believed to be due to an increase in electron density as a result of intercalation.

Somoano, R. B.↗

NASA NTRS1971

Molybdenum-UO2 cerment irradiation at 1145 K

Two molybdenum-UO2 cermet fuel pins were fission heated in a helium-cooled loop at a temperature of 1145 K and to a total burnup of 5.3 % of the U-235. After irradiation the fuel pins were measured to check dimensional stability, punctured at the plenums to determine fission gas release, and examined metallographically to determine the effect of irradiation. Burnup was determined in several sections of the fuel pin. The results of the postirradiation examination indicated: (1) There was no visible change in the fuel pins on irradiation under the above conditions. (2) The maximum swelling of the fuel pins was less than 1%. (3) There was no migration of UO2 and no visible interaction between the molybdenum and the UO2. (4) Approximately 12% of the fission gas formed was released from the cermet cone into the gas plenum.

Mcdonald, G.↗

NASA NTRS1972

A simple spectrophotometric method for determination of zirconium or hafnium in selected molybdenum-base alloys

A simple analytical procedure is described for accurately and precisely determining the zirconium or hafnium content of molybdenum-base alloys. The procedure is based on the reaction of the reagent Arsenazo III with zirconium or hafnium in strong hydrochloric acid solution. The colored complexes of zirconium or hafnium are formed in the presence of molybdenum. Titanium or rhenium in the alloy have no adverse effect on the zirconium or hafnium complex at the following levels in the selected aliquot: Mo, 10 mg; Re, 10 mg; Ti, 1 mg. The spectrophotometric measurement of the zirconium or hafnium complex is accomplished without prior separation with a relative standard deviation of 1.3 to 2.7 percent.

Dupraw, W. A.↗

NASA NTRS1974

Evaluation of chromium oxide and molybdenum disulfide coatings in self-acting stops of an air-lubricated Rayleigh step thrust bearing

Two coatings for a Rayleigh step thrust bearing were tested when coasting down and stopping under self-acting operation in air. The thrust bearing had an outside diameter of 8.9 cm (3.5 in.), an inside diameter of 5.4 cm (2.1 in.), and nine sectors. The load was 73 N (16.4 lbf). The load pressure was 19.1 kN/per square meter (2.77 lbf/per square inch) on the total thrust bearing area. The chromium oxide coating was good to 150 stops without bearing deterioration, and the molybdenum disulfide coating was good for only four stops before bearing deterioration. The molybdenum disulfide coated bearing failed after nine stops.

Nemeth, Z. N.↗

NASA NTRS1974

Determination of copper, scandium, molybdenum, tin, lead, and iron group elements in lunar surface materials

Distribution regularities of copper, scandium, molybdenum, tin, lead, and iron group elements were investigated in basaltoid rocks of lunar and terrestrial origin. Samples of various regolith zones taken in the area of the Sea of Fertility were analyzed, along with samples of basic and ultrabasic rocks of the East African Rift for their content of the trace admixtures listed. Data obtained on the abundance of copper, scandium, molybdenum, tin, lead, cobalt, nickel, chromium, and vanadium in Luna 16 lunar surface material were compared with the abundance of these elements in samples of lunar rocks returned by Apollo 11, Apollo 12, and Apollo 14, with the exception of scandium; its content in the latter samples was considerably higher.

Pavlenko, L. I.↗

NASA NTRS1975

A review of chromium, molybdenum, and tungsten alloys

The mechanical properties of chromium, molybdenum, and tungsten alloys are reviewed with particular emphasis on high-temperature strength and low-temperature ductility. Precipitate strengthening is highly effective at 0.4 to 0.8 times the melting temperature in these metals, with HfC being most effective in tungsten and molybdenum, and Ta(B,C) most effective in chromium. Low-temperature ductility can be improved by alloying to promote rhenium ductilizing or solution softening. The low-temperature mechanical properties of these alloys appear related to electronic interactions rather than to the usual metallurgical considerations.

Klopp, W. D.↗

NASA NTRS1976

Effect of nature of oxygen interactions on friction of titanium, aluminum, and molybdenum

Friction studies were conducted with a gold pin contacting titanium, aluminum, and molybdenum surfaces after exposure to oxygen with various methods. Oxygen was adsorbed on the surface, it reacted with the surface, and the surface was ion bombarded with oxygen. The presence of oxygen was monitored with Auger spectroscopy. Titanium friction varied with the mode of the metal-oxygen interaction. It was highest with the adsorbed oxygen and least with ion bombardment using oxygen. Aluminum exhibited lower friction values for the reacted and the ion bombarded surfaces than for the surface having the adsorbed layer. With molybdenum the friction coefficients were generally the same despite the nature of the surface treatment with oxygen.

Buckley, D. H.↗

NASA NTRS1977

Critical currents in sputtered copper molybdenum sulphide

Critical currents in a sputtered Chevrel-phase copper molybdenum sulfide have been measured at 4.2 K as a function of applied magnetic field. Self-field critical-current values up to 10 to the 9th A/sq m were found, decreasing to 10 to the 8th A/sq m at 3 T. Graphs of pinning forces versus field were found to be independent of field direction, and the pinning mechanism is sample independent. Critical-current densities for sputtered lead molybdenum sulphide are estimated to be about 10 to the 8th A/sq m at 26 T based on a scaling law for pinning.

Alterovitz, S. A.↗

NASA NTRS1978

A study of the mechanisms of hydrogen embrittlement in molybdenum

The mechanical properties of polycrystalline molybdenum samples in both the 'as annealed' and hydrogenized conditions were studied. The results indicate that hydrogen does not alter the yield stress of samples significantly although it reduces both the ultimate tensile strength and the ductility considerably. Fractographic study of samples shows a tendency to intercrystalline cracking of the hydrogenised molybdenum at low temperatures. In the light of the results, a mechanism involving grain boundary weakening is suggested.

Taheri, M.↗

NASA NTRS1978

Upper critical field of copper molybdenum sulfide

The upper critical field of sintered and sputtered copper molybdenum sulfide Cu(x)Mo6S8 was measured and found to exceed the Werthamer, Helfand, and Hohenberg (1966) value for a type II superconductor characterized by dirty limit, weak isotropic electron phonon coupling, and no paramagnetic limiting. It is suggested that the enhancement results from anisotropy or clean limit or both. Other ternary molybdenum sulfides appear to show similar anomalies.

Alterovitz, S. A.↗

NASA NTRS1978

Thermocouples of molybdenum and iridium alloys for more stable vacuum-high temperature performance

Thermocouples providing stability and performance reliability in systems involving high temperatures and vacuums by employing a bimetallic thermocouple sensor are described. Each metal of the sensor is selected from a group of metals comprising molybdenum and iridium and alloys containing only those two metals. The molybdenum, iridium thermocouple sensor alloys provide bare metal thermocouple sensors having advantageous vapor pressure compatibility and performance characteristics. The compatibility and physical characteristics of the thermocouple sensor alloys result in improved emf, temperature properties and thermocouple hot junction performance.

Morris, J. F.↗

NASA NTRS1978

Normal state properties of the ternary molybdenum sulfides

By making a large number of normal state and superconducting properties measurements, all on the same ternary molybdenum sulfide samples, we obtain values for Fermi surface and superconducting parameters. From these we conclude that sputtered ternary molybdenum sulfides are not completely in the dirty superconductor limit, and that they are d-band metals with a high electron carrier density.

Woollam, J. A.↗

NASA NTRS1978

Reactively evaporated films of copper molybdenum sulfide

Films of superconducting Chevrel-phase copper molybdenum sulfide CuxMo6S8 were deposited on sapphire substrates by reactive evaporation using H2S as the reacting gas. Two superconducting temperatures (10.0 K and 5.0 K) of the films were found, corresponding to two different phases with different copper concentrations. All films were superconducting above 4.2 K and contained Chevrel-phase compound as well as free molybdenum. The critical current was measured as a function of applied field. One sample was found to deviate from the scaling law found for co-evaporated or sputtered samples, which possibly indicates a different pinning mechanism or inhomogeneity of the sample.

Chi, K. C.↗

NASA NTRS1980

The influence of isothermal annealing on the molybdenum fibers of a directed solid gamma/gamma prime - alpha alloy

The mechanical characteristics of the directed solid eutectic Ni-Al-Mo (gamma/gamma prime)-alpha alloy at high temperatures make it useful in the blades of gas turbines. Structural changes are observed for the alloy under isothermal annealing, particularly the formation of molybdenum plates at the grain boundary and an increase of the gamma phase in relation to the gamma prime phase. Molybdenum lamellas appear at the grain boundary above 1100 C which can have a negative influence on the mechanical properties. The change in the structure near the grain boundary with the increase in temperature is illustrated through a sequence of pictures.

Whittenberger, J. D.↗

NASA NTRS1984

Oxidation characteristics of molybdenum-zirconium oxide cermets

The oxidation of molybdenum is affected by the factors of temperature, the oxygen pressure in the oxidizing atmosphere, and the time of exposure. Studies of the oxidation characteristics of Mo show that the oxidation rate increases strongly when the temperature exceeds 600 C. Investigations of the behavior of cermets with various percentages of zirconium oxide are discussed, taking into account oxidation conditions at temperatures under and above the melting point of molybdenum trioxide.

Heitzinger, B.↗