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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Electromechanical characterization of individual micron-sized metal coated polymer particles

Micron-sized polymer particles with nanoscale metal coatings are essential in conductive adhesives for electronics assembly. The particles function in a compressed state in the adhesives. The link between mechanical properties and electrical conductivity is thus of the utmost importance in the formation of good electrical contact. A custom flat punch set-up based on nanoindentation has been developed to simultaneously deform and electrically probe individual particles. The set-up has a sufficiently low internal resistance to allow the measurement of sub-Ohm contact resistances. Additionally, the set-up can capture mechanical failure of the particles. Combining this data yields a fundamental understanding of contact behavior. We demonstrate that this method can clearly distinguish between particles of different sizes, with different thicknesses of metal coating, and different metallization schemes. The technique provides good repeatability and physical insight into the behavior of these particles that can guide adhesive design and the optimization of bonding processes.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Electromechanical control of polarization vortex ordering in an interacting ferroelectric-dielectric composite dimer

Using a free-energy based computational model, we have investigated the response of a system comprising two interacting ferroelectric nanospheres, embedded in a dielectric medium, to a static external electric field. The system response is hysteretic and tunable by changing the inter-particle distance and the orientation of the applied field, which strongly modulates the field-driven long-range elastic interactions between the particles that propagate through the dielectric matrix. At small separations, the sensitivity of the system behavior with respect to the electric field direction originates from drastically different configurations of the local vortex-like polarization states in ferroelectric particles. In conclusion, this suggests new routes for the design of composite metamaterials whose dielectric properties can be controlled and tuned by selecting the mutual arrangement of their ferroelectric components.

36 MATERIALS SCIENCE↗

Beam power scale-up in micro-electromechanical systems based multi-beam ion accelerators

We report on the development of multi-beam RF linear ion accelerators that are formed from stacks of low cost wafers and describe the status of beam power scale-up using an array of 120 beams. The total argon ion current extracted from the 120-beamlet extraction column was 0.5 mA. The measured energy gain in each RF gap reached as high as 7.25 keV. We present a path of using this technology to achieve ion currents >1 mA and ion energies >100 keV for applications in materials processing.

47 OTHER INSTRUMENTATION↗

Quantification of surface displacements and electromechanical phenomena via dynamic atomic force microscopy

Detection of dynamic surface displacements associated with local changes in material strain provides access to a number of phenomena and material properties. Contact resonance-enhanced methods of atomic force microscopy (AFM) have been shown capable of detecting ~1–3 pm-level surface displacements, an approach used in techniques such as piezoresponse force microscopy, atomic force acoustic microscopy, and ultrasonic force microscopy. Here, based on an analytical model of AFM cantilever vibrations, we demonstrate a guideline to quantify surface displacements with high accuracy by taking into account the cantilever shape at the first resonant contact mode, depending on the tip–sample contact stiffness. The approach has been experimentally verified and further developed for piezoresponse force microscopy (PFM) using well-defined ferroelectric materials. These results open up a way to accurate and precise measurements of surface displacement as well as piezoelectric constants at the pm-scale with nanometer spatial resolution and will allow avoiding erroneous data interpretations and measurement artifacts. Furthermore, this analysis is directly applicable to all cantilever-resonance-based scanning probe microscopy (SPM) techniques.

36 MATERIALS SCIENCE↗

The electromechanical behavior of piezoelectric thin film composite diaphragms possessing in-plane stresses

Many piezoelectric microelectromechanical systems (MEMS) measure or generate acoustic signals via the motion of radially non-uniform, thin film composite plates. The composite layers provide piezoelectric actuation, structural support, electrode metallization, passivation, etc. Often, the layers are non-uniform over the plate and contain residual stresses introduced during the fabrication process. Accurate models of non-uniform composite plate mechanics are crucial for predicting and optimizing device performance. In this paper, an analytical solution for a radially non-uniform, piezoelectric, circular composite plate incorporating residual stress is derived. The analytical solution is compared to experimental measurements of a MEMS piezoelectric diaphragm. The results show the improved accuracy of the analytical model when including film stress, the speed of the analytical solution as compared to finite element analysis, the sensitivity of device performance to residual stress and the importance of accurate film stresses as model inputs. Finally, the analytical model presented is useful as a design optimization tool given the efficiency of the computational time, shown to be 275 times less than a comparable finite element analysis.

42 ENGINEERING↗

Soft sample deformation, damage and induced electromechanical property changes in contact- and tapping-mode atomic force microscopy

Probe-induced soft sample damage in atomic force microscopy (AFM), as well as the resulting alteration of local mechanical and electrical properties of the material are explored, specifically comparing contact-mode and intermittent-contact-mode imaging methods. In our experiments, performed on conductive polymer films, induced changes are present in contact-mode imaging while they are negligible or absent in tapping-mode imaging. Here, to understand this result, a viscoelastic parameter extraction is performed, which suggests that permanent sample deformation can readily occur for tip-sample interactions with a duration on the timescale of contact-mode interactions. Using the extracted viscoelastic parameters, a dynamic AFM simulation is conducted, which suggests that the material responds more elastically with reduced or absent sample damage in tapping-mode AFM, due to the higher rate of mechanical deformation and shorter timescales.

42 ENGINEERING↗

Backaction-evading receivers with magnetomechanical and electromechanical sensors

Today's mechanical sensors are capable of detecting extremely weak perturbations while operating near the standard quantum limit. However, further improvements can be made in both sensitivity and bandwidth when we reduce the noise originating from the process of measurement itself—the quantum-mechanical backaction of measurement—and go below this ‘standard’ limit, possibly approaching the Heisenberg limit. One of the ways to eliminate this noise is by measuring a quantum nondemolition variable such as the momentum in a free-particle system. Here, we propose and characterize theoretical models for direct velocity measurement that utilize traditional electric and magnetic transducer designs to generate a signal while enabling this backaction evasion. We consider the general readout of this signal via electric or magnetic field sensing by creating toy models analogous to the standard optomechanical position-sensing problem, thereby facilitating the assessment of measurement-added noise. Using simple models that characterize a wide range of transducers, we find that the choice of readout scheme—voltage or current—for each mechanical detector configuration implies access to either the position or velocity of the mechanical subsystem. This in turn suggests a path forward for key fundamental physics experiments such as the direct detection of dark matter particles. Published by the American Physical Society 2024

74 ATOMIC AND MOLECULAR PHYSICS↗

Electromechanical Properties of 1-mm-Wide Superconducting Cables Comprised of Exfoliated YBCO Filaments

Development of multifilament YBCO cables is an important step toward the manufacture of practical superconducting magnets based on second generation high-temperature superconductor technology. Currently, magnets manufactured from wide 2G tapes suffer from high magnetization loss and poor reliability. The presence of an insulation substrate is to insulate YBCO layers from each other, which allows only lateral (along the tape face) current sharing. Here we present an exfoliated multilayer cable with electrically coupled (1 mm wide) filaments that permit normal (across the tape) current sharing within the cable. Finally, this development can potentially enable fast ramping and stable high-field magnets for applications in fusion, energy storage, and transportation.

2G conductor↗

Ultrasonic Piezoelectric Atomizers: Electromechanical Modeling and Performance Testing

Ultrasonic atomization of bulk liquids has received extensive attention in the past few decades due to the ability to produce controlled droplet sizes, a necessity for many industries such as spray coating and aerosol drug delivery. Despite the increase in attention, one novel application of this technology has been overlooked until recently, and that is the moisture removal capabilities of atomization. The first ever ultrasonic dryer, created by researchers at Oak Ridge National Lab in 2016, applies the mechanisms of atomization to mechanically remove moisture from clothing. The process utilizes the ultrasonic vibrations created by a piezoelectric transducer in direct contact with a wet fabric to rupture the liquid-vapor boundary of the retained water. Once ruptured, smaller droplets are ejected from the bulk liquid and are actively removed from the fabric pores. The mechanisms of droplet ejection from this event are related to both capillary waves forming on the liquid surface (Capillary Wave Theory), as well as the implosion of cavitation bubbles formed from the hydraulic shocks propagating from the transducer (Cavitation Theory). In this work, we present an analytical model for predicting the moisture removal rate of a wet fabric exposed to ultrasonic vibrations, and connect the atomization events to a global variable, acceleration, in order to decouple the nondeterministic relationship between the transducer and applied voltage. The acceleration governing atomization is predicted using a verified numerical model. The numerical model is shown to assist in developing ultrasonic drying by means of efficiently evaluating transducer design changes.

Dupuis, Eric D.↗

Electromechanical response of piezoelectric thin films subjected to large strain

The use of piezoelectric thin sensors, when subjected to large static strain levels in ultrasonic applications is reported in this paper. A novel flipped beam bending method is proposed to induce static strain level nearing twice the incipient yield strain in the beam material (~0.39%). First, the effect of static large strain on ultrasonic guided wave propagation in the beam was studied using the velocity measurements obtained from a laser Doppler vibrometer. Next, the ultrasonic response of thin sensors is studied under compressive and tensile static strain (±0.72%) with the sensors symmetrically bonded on the lower and upper surfaces, and at the same axial location. The ultrasonic guided wave response to varying levels of static strain is recorded at different center frequencies (50–400 kHz) of the narrow banded ultrasonic excitation. As a case study, the variation of the ultrasonic guided wave response of polyvinylidene difluoride (PVDF) thin sensors with center frequencies at different static strain levels was analyzed and compared with that of lead zirconate titanate (PZT) thin sensors. PZT sensors show a higher variation of sensing performance with strain when compared to PVDF sensors. Apart from static strain, the possible effects on the change in performance of sensors, such as the change in the capacitance is discussed. The characterization method provides a reusable beam arrangement to study the ultrasonic sensor performance at large static strain levels. Characterization at large strain level allows the development of fail-safe sensors even under large strain and permanent plastic deformation of structure on which they are bonded, allowing accurate ultrasonic structural health monitoring even in the presence of damage progression. Piezopolymer sensor like PVDF are least susceptible to static strain due to large yield strain and low modulus and can serve as fail-safe sensors under large strain.

Rathod, Vivek↗

Response to comment on “Giant electromechanical coupling of relaxor ferroelectrics controlled by polar nanoregion vibrations”

Gehring et al . argue that a splitting observed by us in the transverse acoustic (TA) phonon in the relaxor ferroelectric Pb[(Mg 1/3 Nb 2/3 ) 1- x Ti x ]O 3 with x = 0.30 (PMN-30PT) is caused by a combination of inelastic-elastic multiple scattering processes called ghostons. Their argument is motivated by differences observed between their measurements made on a triple-axis spectrometer and our measurements on a time-of-flight spectrometer. We show that the differences can be explained by differences in the instrument resolution functions. We demonstrate that the multiple scattering conditions proposed by Gehring et al . do not work for our scattering geometry. We also demonstrate that, when a ghoston is present, it is too weak to detect and therefore cannot explain the splitting. Finally, this phonon splitting is just one part of the argument, and the overall conclusion of the original paper is supported by other results.

36 MATERIALS SCIENCE↗

Enhancing Lithium-Ion Battery Aging Simulations: Coupling a High-Resolution, 3D, Grain-Scale Electromechanical Model to a Single-Particle Model

One of the main goals in modeling lithium-ion batteries is to improve/predict longevity and resilience of new chemistries. Unfortunately, this requires simulation of thousands of charge/discharge cycles, which can be rather time consuming depending on the fidelity of the simulation. The purpose of this talk is to discuss a new modeling framework that couples a high-resolution, continuous damage model (CDM) to a single particle model (SPM) resulting in a good combination of speed and fidelity. In previous work, a 3D, continuum-level chemo-mechanical model was developed to investigate cracking within a single cathode particle comprised of hundreds to thousands of randomly oriented grains. The CDM predicted that particle fracture is primarily due to non-ideal grain interactions with slight dependence on high-rate charge demands. Essentially, when neighboring grains were misaligned, they expanded different rates relative to one another leading to high stresses and ultimately the formation of intraparticle cracks. The model predicted that small particles with large grains develop significantly less damage than larger particles with small grains. Finally, the model predicted most of the chemo-mechanical damage accumulates in the first charge after formation. This chemo-mechanical "damage saturation" effect indicated that initial particle fracture occurs within the first few cycles, while long-term cathode degradation is not solely chemo-mechanically induced. This led to a need for simulating fatigue-like mechanism that degrade the battery over longer time scales. In order to reach the time scales, need to resolve fatigue-like degradation, the CDM needs to be complemented by a faster model. Therefore, recent efforts have been focused on using results from the CDM to inform parameters within the SPM. These parameters are homogenization factors that are associated with diffusion, particle radius, and/or exchange current density. By coupling the CDM to the SPM, the aging simulation is broken up into two domains: short-term and long-term degradation. The short-term degradation occurs over a single cycle and is handled by the CDM due of its high fidelity, but relatively expensive computational cost. Such mechanism include break-in crack caused by mismatches in grain orientation. The long-term degradation occurs over tens of cycles and is handled by the SPM due it's computational efficiency. Most of the fatigue-like mechanism fall into this category. The eventual goal of this modeling framework is to upscale to a psudo-2D model allowing for full electrode simulation, which are informed by high-fidelity grain-scale simulations.

electrochemistry↗