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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7

Heat transfer device

An improved heat transfer device particularly suited for use as an evaporator plate in a diffusion cloud chamber. The device is characterized by a pair of mutually spaced heat transfer plates, each being of a planar configuration, having a pair of opposed surfaces defining therebetween a heat pipe chamber. Within the heat pipe chamber, in contiguous relation with the pair of opposed surfaces, there is disposed a pair of heat pipe wicks supported in a mutually spaced relationship by a foraminous spacer of a planar configuration. A wick including a foraminous layer is contiguously related to the external surfaces of the heat transfer plates for uniformly wetting these surfaces.

Eaton, L. R.↗

Development and test of two flexible cryogenic heat pipes

Results are presented for a comprehensive test program directed toward determining the physical and thermal performance of two flexible cryogenic heat pipes that can provide a highly efficient thermal link between a detector and a space radiator or other cooling system in spacecraft applications. A 100-200 K high-power heat pipe is tested with methane at 100-140 K while a 15-100 K low-temperature pipe is designed for operation with nitrogen and oxygen and is optimized for oxygen in the range 75-90 K. Parametric performance and design tradeoff studies are carried out to determine the optimum geometry and materials for the container and wicking systems. A spiral multiwrap wick in conjunction with braided bellows appears to be a workable solution to the problem of developing highly flexible heat transport devices for cryogenic applications.

Wright, J. P.↗

Centaur Propellant Thermal Conditioning Study

A wicking investigation revealed that passive thermal conditioning was feasible and provided considerable weight advantage over active systems using throttled vent fluid in a Centaur D-1s launch vehicle. Experimental wicking correlations were obtained using empirical revisions to the analytical flow model. Thermal subcoolers were evaluated parametrically as a function of tank pressure and NPSP. Results showed that the RL10 category I engine was the best candidate for boost pump replacement and the option showing the lowest weight penalty employed passively cooled acquisition devices, thermal subcoolers, dry ducts between burns and pumping of subcooler coolant back into the tank. A mixing correlation was identified for sizing the thermodynamic vent system mixer. Worst case mixing requirements were determined by surveying Centaur D-1T, D-1S, IUS, and space tug vehicles. Vent system sizing was based upon worst case requirements. Thermodynamic vent system/mixer weights were determined for each vehicle.

Blatt, M. H.↗

Flexible Cryogenic Heat Pipe Development Program

A heat pipe was designed for operation in the 100 - 200 K temperature range with maximum heat transport as a primary design goal; another designed for operation in the 15 - 100 K temperature range with maximum flexibility as a design goal. Optimum geometry and materials for the container and wicking systems were determined. The high power (100 - 200 K) heat pipe was tested with methane at 100 - 140 K, and test data indicated only partial priming with a performance limit of less than 50 percent of theoretical. A series of tests were conducted with ammonia at approximately 280 K to determine the performance under varying fluid charge and test conditions. The low temperature heat pipe was tested with oxygen at 85 - 95 K and with methanol at 295 - 315 K. Performance of the low temperature heat pipe was below theoretical predictions. Results of the completed testing are presented and possible performance limitation mechanisms are discussed. The lower-than-expected performance was felt to be due to small traces of non-condensible gases which prevented the composite wick from priming.

Source record↗

Heat pipes in space and on earth

The heat pipe is a closed tube whose inner surfaces are lined with a porous capillary wick. The wick is saturated with the liquid phase of a working fluid. The heat supplied at one end of the tube, the evaporator, causes evaporation of the working fluid. The vapor will pass to the other end of the tube, the condenser, where it will condense and release the latent heat of vaporization to a heat sink in that section of the pipe. Problems concerning a design of heat pipes for space applications are related to certain difficulties regarding the prediction of device performance under zero-g conditions. Heat pipes are usually tested on the ground under the influence of gravity, and then their performance is extrapolated to space. A description is presented of the approaches used to insure good heat pipe performance in space. Attention is given to an international heat pipe experiment conducted to accumulate zero-g performance data for several new and unique heat pipe designs, heat pipes for ATS-6, cryogenic heat pipes, and future activities.

Ollendorf, S.↗

CTS-type variable conductance heat pipes for SEP FM/PPU

The development effort for, and the fabrication and testing of, six CTS-type variable conductance heat pipes is described. The heat pipes are constructed of stainless steel, use methanol as a working fluid, and a nitrogen/helium mixture as the control gas. The wicking structure consists of interior wall grooves, a metal-felt diametral slab wick, and two wire-mesh arteries. The heat pipes are used to cool two Functional Model/Power Processing Units in a Solar Electric Propulsion prototype BIMOD thruster subsystem assembly. The Power Processing Units convert the electric power from a spacecraft solar array system to the voltages required to operate the electric thrusters which are part of the BIMOD assembly.

Antoniuk, D.↗

Design, fabrication and test of a hydrogen heat pipe

Re-entrant groove technology was extended to hydrogen heat pipes. Parametric analyses are presented which optimize the theoretical design while considering the limitations of state-of-the-art extrusion technology. The 6063-T6 aluminum extrusion is 14.6 mm OD with a wall thickness of 1.66 mm and contains 20 axial grooves which surround a central 9.3 mm diameter vapor core. Each axial groove is 0.775 mm diameter with a 0.33 mm opening. An excess vapor reservoir is provided at the evaporator to minimize the pressure containment hazard during ambient storage. Modifications to the basic re-entrant groove profile resulted in improved overall performance. While the maximum heat transport capacity decreased slightly to 103 w-m the static wicking height increased markedly to 4.5 cm. The heat pipe became operational between 20 and 30 K after a cooldown from 77 K without any difficulty. Steady state performance data taken over a 19 to 23 K temperature range indicated: (1) maximum heat transport capacity of 5.4 w-m; (2) static wicking height of 1.42 cm; and (3) overall heat pipe conductance of 1.7 watts/deg C.

Alario, J.↗

Orientation Insensitivity for Electrochemical Sensor

Using a wettable polypropylene wick, performance of an electro-chemical hydrazine sensor is made independent of its orientation. Wick keeps all electrodes in constant contact with electrolyte solution so that one or more of the electrodes do not become isolated from the electrolyte if the sensor is tilted or vibrated.

Cromer, R. B.↗

Heat pipe heat rejection system and demonstration model for the nuclear electric propulsion (NEP) spacecraft

The critical evaluation and subsequent redesign of the power conversion subsystem of the spacecraft are covered. As part of that evaluation and redesign, prototype heat pipe components for the heat rejection system were designed fabricated and tested. Based on the results of these tests in conjunction with changing mission requirements and changing energy conversion devices, new system designs were investigated. The initial evaluation and redesign was based on state-of-the-art fabrication and assembly techniques for high temperature liquid metal heat pipes and energy conversion devices. The hardware evaluation demonstrated the validity of several complicated heat pipe geometries and wick structures, including an annular-to-circular transition, bends in the heat pipe, long heat pipe condensers and arterial wicks. Additionally, a heat pipe computer model was developed which describes the end point temperature profile of long radiator heat pipes to within several degrees celsius.

Ernst, D. M.↗

Study of vapor flow into a capillary acquisition device

An analytical model was developed that prescribes the conditions for vapor flow through the window screen of a start basket. Several original submodels were developed as part of this model. The submodels interrelate such phenomena as the effect of internal evaporation of the liquid, the bubble point change of a screen in the presence of wicking, the conditions for drying out of a screen through a combination of evaporation and pressure difference, the vapor inflow rate across a wet screen as a function of pressure difference, and the effect on wicking of a difference between the static pressure of the liquid reservoir and the surrounding vapor. Most of these interrelations were verified by a series of separate effects tests, which were also used to determine certain empirical constants in the models. The equations of the model were solved numerically for typical start basket designs, and a simplified start basket was constructed to verify the predictions, using both volatile and nonvolatile test liquids. The test results verified the trends predicted by the model.

Dodge, F. T.↗

Testing of a high capacity research heat pipe

Tests were performed on a high-capacity channel-wick heat pipe to assess the transport limitations of v-grooves and the effects of boiling. The results showed that transport can vary significantly (less than 50 W) under similar conditions and the continuous boiling was observed at power levels as low as 40 W. In addition, some evidence was found to support the predictions using a groove transport model which shows that transport increases with lower groove densities and longer evaporators. However, due to transport variations, these results were not consistent throughout the program. When a glass fiber wick was installed over the grooves, a relatively low transport level was achieved (80 to 140 W). Based on these results and the identification of some potential causes for them, several design suggestions were recommended for reducing the possibility of boiling and improving groove transport.

Source record↗

The OAO heat pipes - 8 1/2 years of flight data

Heat pipe performance data taken during the 8 1/2 years of flight of the OAO-C (Copernicus) spacecraft are presented. Three fixed conductance heat pipes (FCHP), each with different wicking concepts (axial groove, pedestal artery, and self-priming spiral artery), and one variable conductance heat pipe (VCHP) are onboard. Aluminum tubes (1/2 in. diameter) rolled into a 48 in. loop containing ultra high purity ammonia as the heat transfer fluid comprise all FCHP, whose purpose is to circumferentially isothermalize the central tube housing the telescope. The VCHP is a hot, non-wicked reservoir concept including a composite artery and methanol heat transfer fluid, and is used to maintain the temperature of the onboard processor. Flight thermal data analysis reveals that no degradation in performance occurred since launch and agrees well with pre-flight data; the onboard processor still shows an offset in control range of 4 F, and the pipes perform the same after 8 1/2 years in orbit.

Harwell, W.↗

Heat pipes containing alkali metal working fluid

A technique for improving high temperature evaporation-condensation heat-transfer devices which have important and unique advantage in terrestrial and space energy processing is described. The device is in the form of a heat pipe comprising a sealed container or envelope which contains a capillary wick. The temperature of one end of the heat pipe is raised by the input of heat from an external heat source which is extremely hot and corrosive. A working fluid of a corrosive alkali metal, such as lithium, sodium, or potassium transfers this heat to a heat receiver remote from the heat source. The container and wick are fabricated from a superalloy containing a small percentage of a corrosion inhibiting or gettering element. Lanthanum, scandium, yttrium, thorium, and hafnium are utilized as the alloying metal.

Morris, J. F.↗

Vapor flow into a capillary propellant-acquisition device

An analytical model is described that specifies the conditions needed to cause a flow of vapor through the screens of a start basket. The analytical model is composed of several original submodels that interrelate the evaporation of the liquid in the basket, the bubble-point change of a screen in the presence of wicking, the drying out of a screen through a combination of evaporation and pressure difference, the vapor flow rate across a wet screen as a function of pressure difference, and the effect on wicking of a difference between the static pressure of the liquid reservoir and the vapor surrounding the screen. Most of the interrelations were demonstrated by a series of separate-effects tests, which were also used to determine certain empirical constants. The equations of the model were solved numerically for typical start basket designs. A simplified start basket was constructed and tested to verify these predictions, using both volatile and non-volatile liquids. The test results verified the trends predicted by the model.

Dodge, F. T.↗

Sintered Lining for Heat-Pipe Evaporator

Hotspots eliminated by lining inner wall. Distribution of heat transfer liquid in heat-pipe evaporator improved by lining inner wall with layer of sintered metal. Sintered layer takes place of layer of screen wick formerly sintered or bonded to wall. Since sintered layer always full of liquid, no hotspot of type that previously arose where former screen wick did not fit properly against wall.

Ernst, D. M.↗

Heat pipe cooled probe

The basic heat pipe principle is employed to provide a self-contained passively cooled probe that may be placed into a high temperature environment. The probe consists of an evaporator region of a heat pipe and a sensing instrument. Heat is absorbed as the working fluid evaporates in the probe. The vapor is transported to the vapor space of the condenser region. Heat is dissipated from the condenser region and fins causing condensation of the working fluid, which returns to the probe by gravity and the capillary action of the wick. Working fluid, wick and condenser configurations and structure materials can be selected to maintain the probe within an acceptable temperature range.

Camarda, C. J.↗

Multileg Heat-Pipe Evaporator

Parallel pipes provide high heat flow from small heat exchanger. Six parallel heat pipes extract heat from overlying heat exchanger, forming evaporator. Vapor channel in pipe contains wick that extends into screen tube in liquid channel. Rods in each channel hold wick and screen tube in place. Evaporator compact rather than extended and more compatible with existing heat-exchanger geometries. Prototype six-pipe evaporator only 0.3 m wide and 0.71 m long. With ammonia as working fluid, transports heat to finned condenser at rate of 1,200 W.

Alario, J. P.↗

Advanced thermal energy management: A thermal test bed and heat pipe simulation

Work initiated on a common-module thermal test simulation was continued, and a second project on heat pipe simulation was begun. The test bed, constructed from surplus Skylab equipment, was modeled and solved for various thermal load and flow conditions. Low thermal load caused the radiator fluid, Coolanol 25, to thicken due to its temperature avoided by using a regenerator-heat-exchanger. Other possible solutions modeled include a radiator heater and shunting heat from the central thermal bus to the radiator. Also, module air temperature can become excessive with high avionics load. A second preoject concerning advanced heat pipe concepts was initiated. A program was written which calculates fluid physical properties, liquid and vapor pressure in the evaporator and condenser, fluid flow rates, and thermal flux. The program is directed to evaluating newer heat pipe wicks and geometries, especially water in an artery surrounded by six vapor channels. Effects of temperature, groove and slot dimensions, and wick properties are reported.

Barile, Ronald G.↗