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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 127 records · Page 7
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Nanometer scale structural and compositional inhomogeneities of half-Heusler CoTi 1-x Fe x Sb thin films

The correlative use of X-ray diffraction (XRD), scanning transmission electron microscopy (STEM), and atom probe tomography (APT) allows the structure of substitutionally alloyed half-Heusler compound CoTi 1-x Fe x Sb to be characterized at the nanometer scale. For x = 0.2, 0.3, and 0.5, XRD patterns indicate an epitaxial cube-on-cube growth with no detectable secondary phases and are suggestive of high crystalline quality for all three of the films. This is supported using atomic resolution STEM images, which revealed the absence of secondary phases or polycrystalline regions, thus confirming the half-Heusler structure of the CoTi 1-x Fe x Sb films. For all three samples, the APT reconstructions were optimized to resolve the atomic planes in the [001] growth direction allowing the exploitation of reliable datasets. We note the presence of Fe-rich phases in the samples with Fe atoms sitting on Ti crystallographic sites is revealed. A strong phase separation is observed for x = 0.2 and x = 0.3 and is almost no longer observed for x = 0.5 in good agreement with the magnetic properties of the films.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Study of Bronze Statues “John the Baptist” and “Dancing Cupid” from the Collections of the Pushkin State Museum

Bronze statues “John the Baptist” and “Dancing Cupid” from the collections of the Pushkin State Museum of Fine Arts have been investigated at the National Research Centre “Kurchatov Institute.” These statues were previously damaged in fire. Before carrying out restoration, it was necessary to perform their complex study, including identification of statue materials; elemental and phase analysis of contaminations; estimation of the state of surfaces and internal parts; and detection of technological elements, as well as hidden defects, corroded parts, and cracks. To this end, scanning electron microscopy with X-ray microanalysis, synchrotron radiation diffraction, and neutron radiography and tomography have been used.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Three-dimensional grain mapping of open-cell metallic foam by integrating synthetic data with experimental data from high-energy X-ray diffraction microscopy

Highlights: • High-energy X-ray measurements are made for ligaments of an open-cell aluminum foam. • Grain centroids and orientations are measured using high-energy X-ray diffraction. • 3D grain map is virtually reconstructed by integrating measured and synthetic data. - Abstract: The complex mechanical response of open-cell foams depends strongly on the hierarchy of length scales inherent in them, from engineering-part scale to the ligament scale through the grain scale down to the crystal-lattice scale. A first step toward understanding and predicting the coordinated mechanical response across length scales requires characterizing the open-cell foam structure in three dimensions at relevant scales. Here, we present an initial attempt to digitally represent a physically-realized aluminum alloy foam in terms of both its geometry/topology as well as its underlying crystallographic orientations by integrating several advanced techniques. Specifically, we use a combination of X-ray computed tomography and X-ray diffraction microscopy in conjunction with synthetic grain mapping. Experimental investigation of the foam shows relatively large grain sizes with respect to the ligament length scale, implying that competing mechanics at different length scales (i.e. grain scale vs. ligament scale) will need to be fully incorporated to understand the mechanical behavior of the foam. The integration of non-destructive measurement techniques with synthetic-data generation provides a path toward realistic modeling of bulk samples of open-cell metal foam resolved at the scale of individual grains.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and fission products in the UCO kernel of an AGR-1 TRISO fuel particle after post irradiation safety testing

Tristructural isotropic (TRISO) coated particle fuel as a key fuel concept for the High Temperature Gas-cooled Reactors (HTGRs) and a candidate accident tolerant fuel (ATF) has been currently investigated under the US-DOE Advanced Gas Reactor (AGR) fuel development and qualification program. Over the past decades, extensive studies have been conducted to evaluate the fission product release, diffusion on Ag, Pd and Cd in the SiC layer and the TRISO coating system, and post-safety-test performance. However, to date, there are limited reported results on the fuel kernels’ response to irradiation with or without post irradiation high temperature annealing. To incrementally fulfill this knowledge gap extensive studies using transmission electron microscopes (TEM) and atom probe tomography (APT) were conducted on a TRISO fuel particle kernel with a 19.74% 235U enrichment, irradiated to 18.63% FIMA and subsequently subjected to post-safety testing at 1600ºC for 300 hours.. Microstructure characterizations, elemental analysis, and phase identification were conducted using conventional TEM and scanning TEM (STEM) imaging, energy-dispersive X-ray spectroscopy (EDS), selected-area electron diffraction (SAED) and atom probe tomography (APT). The following findings were made: (1) significant reconstructions and phase evolutions occurred in the irradiated and post-safety annealed fuel kernel, and its microstructure consists of two primary phases, namely a “high-Z (atomic mass)” UC phase and a “low-Z” UO phase, (2) no fission gas bubbles are identified within the fuel kernel, that can be attributed to the high temperature post safety annealing, (3) fission products Zr, Nb, Mo, Ru, Tc and Rh were found to preferentially segregate into UC phase or to form metallic precipitates, while the lanthanide fission products tend to stay in the solution of UO phase, (4) Pd was detected in the rod-shaped precipitates, (5) APT data reveals segregation of Te, Pd, and Ag at the UO and UC phase boundary, and (6) Pd is detected in both the UO and UC phases but with an enrichment in the former one.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Identifying the Distribution of Al 3+ in LiNi 0.8 Co 0.15 Al 0.05 O 2

The doping of Al into layered Li transition metal (TM) oxide cathode materials, LiTMO 2 , is known to improve the structural and thermal stability, although the origin of the enhanced properties is not well understood. The effect of aluminum doping on layer stabilization has been investigated using a combination of techniques to measure the aluminum distribution in layered LiNi 0.8 Co 0.15 Al 0.05 O 2 (NCA) over multiple length scales with 27 Al and 7 Li MAS NMR, local electrode atom probe (APT) tomography, X-ray and neutron diffraction, DFT, and SQUID magnetic susceptibility measurements. APT ion maps show a homogenous distribution of Ni, Co, Al and O 2 throughout the structure at the single particle level in agreement with the high-temperature phase diagram. 7 Li and 27 Al NMR indicates that the Ni 3+ ions undergo a dynamic Jahn-Teller (JT) distortion. 27 Al NMR spectra indicate that the Al reduces the strain associated with the JT distortion, by preferential electronic ordering of the JT long bonds directed toward the Al 3+ ion. The ability to understand the complex atomic and orbital ordering around Al 3+ demonstrated in the current method will be useful for studying the local environment of Al 3+ in a range of transition metal oxide battery materials.

27Al NMR↗
DOE OSTI2020

3D Experimental Measurements of Evolution of Force Chains in Natural Silica Sand

The mechanisms of force transmission in granular materials is a classic physics problem that has been addressed since the 19th century, when Heinrich Rudolf Hertz investigated the interaction between two similar objects that were in contact under compression. However, the study of force transmission mechanisms in assemblies of more particles has proven to be a formidable problem due to the complex nature of granular materials. In recent years, synchrotron microcomputed tomography (SMT) and three-dimensional X-ray diffraction microscopy (3DXRD) have been employed to study the mechanics of granular materials experimentally. Combining SMT and 3DXRD offers unique three-dimensional (3D) experimental measurements of the internal structure, kinematics (such as rotation and translation), and lattice strains of individual sand particles. In this paper, in situ SMT and 3DXRD scans were acquired at multiple load steps for a specimen composed of 2,705 natural Ottawa sand particles that were subjected to one-dimensional (1D) confined compression. An algorithm was developed to combine SMT images and 3DXRD lattice strain measurements and used to characterize the constitutive behavior of sand particles. The results were used to identify the crystal structure and the evolution of the stresses and lattice strains of individual sand particles. Another algorithm was developed to characterize the force structures within the specimen. Force structures were identified, and their properties (such as length) and evolution through the experiment were examined. The contact number of particles is a particle-scale property that affects the mechanics of granular materials. The effect of the contact number of the sand particles on the onset and evolution of the force structures was also investigated and discussed.

3D x-ray diffraction microscopy↗
DOE OSTI2017

Correlation between hot spots and 3-D defect structure in single and polycrystalline high-explosive materials

This article presents a novel approach that spatially identifies inhomogeneities from microscale (defects, con-formational disorder) to mesoscale (voids, inclusions) using synchrotron x-ray methods: tomography, Lang topography, and micro-diffraction mapping. These techniques provide a non-destructive method for characterization of mm-sized samples prior to shock experiments. These characterization maps can be used to correlate continuum level measurements in shock compression experiments to the mesoscale and microscale structure.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Neutron interferometry detection of early crack formation caused by bending fatigue in additively manufactured SS316 dogbones

In our research, fatigue in selective laser melted (SLM) and conventionally manufactured stainless steel (SS) 316 dogbones was studied with neutron imaging methods for attenuation, diffraction, and scattering. Neutron attenuation tomography and Bragg edge imaging did not reveal crack formation. Conversely, to efficiently detect the microcrack evolution, two methods of grating-based neutron interferometry, Talbot-Lau and far-field, were employed. Both interferometry methods detect early crack formation via the dark-field (scattering) images, especially for porous microstructures in the range of 0.6 μm to 2 μm. The dark-field image combines sensitivity to micrometer-sized scattering centers at crack formation with sub-millimeter imaging resolution. The crack formation observed with neutron interferometry dark-field was validated post-imaging with additional fatigue cycles to fracture. Further inspection was performed by scanning electron microscopy (SEM) and optical photography. In the two fatigued dogbones, SLM and conventional crack formation was determined to within 1 mm.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2025

Surface smoothing for laser powder-bed Ti-6Al-4V by a transient liquid phase

Surface roughness is the primary driver of fatigue for additively manufactured metals. To address surface roughness, this work introduces a new method to smooth features beyond line-of-sight without material removal. The method applies a coating that triggers local surface remelting by activating a eutectic reaction during heat treatment. The associated liquid phase then wets and isothermally solidifies into a smoother surface. For Ti-6Al-4V fabricated with laser powder bed fusion, samples with and without TLP smoothing (using a Cu coating) were characterized with a suite of techniques, including mechanical testing, electron backscatter diffraction, synchrotron X-ray tomography, and fractography. TLP smoothing reduced surface roughness by 80% and amplified compressive residual stress at the surface by about 50%. With statistically equivalent virtual microstructures, crystal plasticity scrutinized the roles of phases, porosity, and surface roughness. Although the tensile strain-to-failure was reduced to 1% strain, the TLP smoothing process increased high-cycle fatigue strength by about 20% compared to control samples, pointing to future opportunities to optimize the new process through various coating compositions and heat treatment schedules. Overall, this work establishes a new paradigm for treating surfaces of materials for smoothness and compressive residual stress.

Additive manufacturing↗
DOE OSTI2017

Permeability and Mineral Composition Evolution of Primary Seal and Reservoir Rocks in Geologic Carbon Storage Conditions

It has been reported that deep saline aquifers represent the largest geologic CO 2 storage resource. To better predict containment effectiveness and long-term reservoir behavior of these formations, it is important to understand the potential geochemically induced changes to the porosity and permeability of both the primary sealing formation and CO 2 storage formation rocks. To investigate these potential changes, an experimental study to probe the geochemical interactions of CO 2 /brine/rock system under geologic CO 2 storage conditions was conducted in a static reaction system. Marine shale (primary sealing formation) and Lower Tuscaloosa sandstone (CO 2 storage formation) core samples taken from the Plant Daniel CO 2 storage test site (Jackson County, Mississippi) were exposed to CO 2 -saturated brine in a batch reactor at relevant geologic storage conditions (85°C and 23.8 MPa CO 2 pressure) for 6 months. X-ray diffraction, scanning electron microscopy, computed tomography, and brine chemistry analyses were performed before and after the exposure. Permeability measurements from the marine shale and sandstone core samples before and after CO 2 /brine exposure indicated a significant effective permeability change. Sealing marine shale permeability increased following exposure while the permeability of the sandstone from the storage formation was observed to decrease. Analysis results of the primary sealing formation sample (marine shale) at the Plant Daniel CO 2 storage test site have not been reported before. In conclusion, the permeability decrease of the Lower Tuscaloosa sandstone sample reported in this study verifies the results reported in a previous study. These results have implications for the integrity of the primary seal in a CO 2 storage setting.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2018

Pre-Viking Swedish Hillfort Glass: A Prospective Long-Term Alteration Analogue for Vitrified Nuclear Waste

Examining ancient anthropogenic glasses altered in natural environments over hundreds of years can inform and verify models for predicting long-term rates of glass corrosion. Understanding corrosion mechanisms is critical for modeling the performance of nuclear waste glasses that are required to retain radionuclides for >1000 years, and will be disposed in shallow subsurface environments. Two types of ancient Swedish hillfort glasses — one clear, iron-poor glass, and one dark, iron-rich glass — have been characterized to evaluate their use as long-term alteration analogues for vitrified nuclear waste disposed under near-surface conditions. These glasses are of interest to the nuclear waste glass community as they have comparable elemental compositions to glasses under development for disposal of nuclear waste at the Hanford Site, USA. They are also of historical importance to Sweden; thus, an analysis protocol, focusing on non-destructive to semi-destructive analyses, has been developed to maintain the historical integrity of the samples. X-ray computed tomography, micro X-ray diffraction, micro X-ray fluorescence, and electron microscopy data are presented for both vitreous and mineralogical components of the hillfort samples. The internal microstructure and elemental distribution of the glasses, including the presence of crystalline inclusions, are discussed in the context of ancient glassmaking technology.

Weaver, Jamie L.↗
DOE OSTI2022

Requirements for an in-house synchrotron radiation source at LANL

Synchrotron measurements for diffraction characterization and high resolution tomography require: (1) unable monochromatic X-ray incident energy from 65keV to 100keV. 65keV need is defined by Ta and W absorption edges at 67keV, 100keV need is defined by need to penetrate U/Pu sample thickness of 0.5 mm (2) focused flux density of the monochromatic beam on a beam spot of ~100 µm 2 greater than 10 10 photons per second to allow some slower kinetics experiments such as heating, cooling for CTE measurements (but not quenching, solidification etc. which require <0.1 s resolution) (3) Δλ/λ resolution of 0.3% or better across the energy spectrum. This can be achieved by monochromator as long as flux needs are met in the monochromatic beam.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2023

CO 2 /Brine/Rock Interactions in the Cedar Keys-Lawson Formation

It has been reported that among the various geologic storage options, deep saline aquifers have the largest estimated capacity for CO 2 storage. Obtaining knowledge of possible artificially geochemically induced changes to the permeability and porosity of host CO 2 storage deposits will enable us to gain insight on long-term reservoir behavior under CO 2 storage conditions. An experimental study of the interaction of CO 2 /brine/rock on saline formations was conducted in a static system under CO 2 storage conditions. Chemical interactions in the Cedar Keys-Lawson Formation carbonate during exposure to CO 2 and brine under sequestration conditions were studied. Samples were exposed to the simulated in-situ reaction conditions for one and six months. The samples were exposed to a model brine at 55 °C and CO 2 pressure of 23.8 MPa (3,500 psig). Computed tomography (CT), x-ray diffraction (XRD), scanning electron microscopy (SEM)-energy dispersive x-ray spectroscopy (EDS), brine composition, core porosity, and core permeability analyses were conducted prior to and after the exposure experiments. Preliminary permeability measurements obtained from the core samples showed changes after they were exposed to CO 2 -saturated brine for one and six months. This observation suggests that mineral dissolution and mineral precipitation could occur in the host deposit altering its characteristics for CO 2 storage over time. The 3D images of the pore space clearly illustrate the degree of dissolution that occurred during exposure. It is noted that the dissolution that occurred during the six-month exposure could have enhanced the connectivity between voids. This may contribute the increase of permeability after the CO 2 /brine exposure. In addition, the primary minerals comprising the core are dolomite and gypsum. Both minerals could dissolve in the CO 2 /brine environment resulting in the increase of permeability after the six-month exposure.

58 GEOSCIENCES↗
DOE OSTI2016

TREAT reactor LEU fuel-clad chemical interaction empirical modeling analysis

DOE is converting TREAT (Transient Reactor Test) facility from its existing highly enriched uranium (HEU) core to a low-enriched uranium (LEU) core. In order to assess the magnitude of chemical interaction between fuel and cladding materials during physical contact under expected TREAT operational limits, planned transients tests, and reactivity accident scenarios, a combination of experimental testing and thermodynamic modeling was performed to predict the expected chemical interactions among fuel and cladding chemical constituents. Thermodynamic calculations were then validated with empirical data from experiments that emulate TREAT's expected upper operational limits. Pellet samples composed of LEU oxide powder dispersed in a graphite matrix had intimate contact with zirconium-based alloy cladding. The samples were subjected to long-term isothermal heating under high vacuum. Specimen characterization consisted of scanning electron microscopy, x-ray diffraction analysis, and x-ray tomography. ThermoCalc software and Ellingham's diagrams were used for thermodynamic calculations. The X-ray tomography and SEM analysis of the pellets showed a homogeneous distribution of UO{sub 2} particles within the graphite matrix with isolated larger UO{sub 2} agglomerates. The SEM analysis showed the formation of a lamellar structure between the large UO{sub 2} agglomerate and the graphite matrix. This is an indication that diffusion is taking place at a rather moderate temperature and reaction time during the pellet fabrication. Secondary phases, with high Al and Mg content, were detected inside a UO{sub 2} agglomerate using SEM in SE/EBSD mode and chemical analysis with EDS. LEU feedstock impurities, as Al and Mg, seem to promote the chemical reactivity between UO{sub 2} particles and graphite matrix. XRD analysis of a pellet sample showed the presence of UO{sub 2} and graphite, but no other crystalline phases were detected with this technique. Thermodynamic analysis through the use of Ellingham diagrams showed that within TREAT's operational to reactivity accident temperature (278-820 Celsius degrees), UO{sub 2} can be reduced to U metal by Zr due to a more favorable ΔG for the oxidation of Zr.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Experimental and Computational Investigation of High Entropy Alloys for Elevated-Temperature Applications

To create and design novel structural materials with enhanced creep-resistance, fundamental studies have been conducted on high-entropy alloys (HEAs), using (1) thermodynamic calculations, (2) mechanical tests, (3) neutron diffraction, (4) characterization techniques, and (5) crystal-plasticity finite-element modeling (CPFEM), to explore future candidates for next-generation power plants. All the constituent binary and ternary systems of the Al-Cr-Cu-Fe-Mn-Ni and Al-Co-Cr-Fe-Ni systems were thermodynamically modeled within the whole composition range. Comparisons between the calculated phase diagrams and literature data are in good agreement. Seven types of HEAs were fabricated from Al-Cr-Cu-Fe-Mn-Ni and Al-Co-Cr-Fe-Ni systems. The Al x CrCuFeMnNi HEAs have disordered [face-centered cubic (FCC) + body-centered cubic (BCC)] crystal structures, not FCC or BCC single structure. Excessive alloying of the Al element results in the change of both microstructural and mechanical properties in Al x CoCrFeNi HEAs. There are mainly three structural features in Al x CoCrFeNi: (1) the morphology, (2) the volume fractions of the constitute phases, and (3) existing temperatures of all six phases. After homogenization, the Al 0.3 CoCrFeNi material is a pure FCC solid solution. After aging at 700 °C for 500 hours, the optimal microstructure combinations, the FCC matrix, needle-like B2 phase within grains, and granular σ phase along grain boundary, is achieved for Al 0.3 CoCrFeNi. The cold-rolling process is utilized to reduce the grain size of Al 0.1 CoCrFeNi and Al 0.3 CoCrFeNi. The chemical elemental partitioning of FCC, BCC, B2, and σphases at different temperatures, before and after mechanical tests, in Al-Cr-Cu-Fe-Mn-Ni and Al-Co-Cr-Fe-Ni systems are quantitatively characterized by both synchrotron X-ray diffraction, neutron diffraction with levitation, scanning electron microscopy (SEM), advanced atom probe tomography (APT), and transmission electron microscopy (TEM). In-situ neutron diffraction experiments were conducted to study the strengthening effect of B2 phase on tensile properties of Al 0.3 CoCrFeNi HEAs directly. The results shows the creep behavior of Al 0.3 CoCrFeNi is superior to conventional alloys, and the heat treatment introduces secondary B2 phase into the FCC matrix, which increase the yielding strength, decrease the ductility, diminish the serrated flow during compression tests at high temperatures. In summary, the outcomes of the development of the HEAs with creep resistance include: (1) Suitable candidates, for the application to boilers and steam and gas turbines at temperatures above 760 °C and a stress of 35 MPa. (2) Fundamental understanding on the precipitate stability and deformation mechanisms of both single-phase and precipitate-strengthened alloys at room and elevated temperatures, and (3) The demonstration of an integrated approach, coupling modeling [thermodynamic calculations and crystal-plasticity finite-element modeling (CPFEM)] and focused experiments, to identify HEAs that outperform conventional alloys for high-temperature applications, which will be applicable for the discovery and development of other high-temperature materials in the power-generating industry.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Particle rotations and energy dissipation during mechanical compression of granular materials

Here, we present new in-situ measurements of particle rotations and energy dissipation during compression of 3D packings of stiff, frictional particles. Two confined, uniaxial compression tests with different degrees of lateral confinement are discussed. X-ray computed tomography and 3D X-ray diffraction were combined to provide inter-particle forces, slip and roll distances, twist angles, and energy dissipation at all inter-particle contacts. Each of these measured quantities followed exponential distributions above their respective mean values and power-law distributions below their mean values in both experiments. Changes in these distributions during experiments suggest that the quantities generally became more homogeneous with increasing overall sample stress. Contact roll and slip distances, twist angles, and energy dissipation were all more heterogeneous than inter-particle normal force magnitudes in both experiments. Energy dissipation due to inter-particle slipping accounted for 95% of the total energy dissipated in both experiments. Dissipation mechanisms at inter-particle contacts bearing more than the mean normal force were responsible for approximately 70% of each sample’s dissipated energy at each load step, even though these contacts constituted approximately 40% of the total number of contacts.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Small fatigue crack growth behavior of Ti-6Al-4V produced via selective laser melting: In situ characterization of a 3D crack tip interactions with defects

Small fatigue crack growth (SFCG) behavior is examined for additively manufactured Ti-6Al-4V specimens with optimal and trial build conditions (representing an increased degree of defects) through a combination of in situ tomography and in situ energy dispersive X-ray diffraction. The results showed slower crack growth rates for the SFCG samples compared to the long cracks (which was not expected). Finally, in the case of the trial conditions, the increased levels of porosity deterred crack growth by blunting the crack, as evident by the in situ tomography characterization.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Neutron sub-micrometre tomography from scattering data

Neutrons are valuable probes for various material samples across many areas of research. Neutron imaging typically has a spatial resolution of larger than 20 µm, whereas neutron scattering is sensitive to smaller features but does not provide a real-space image of the sample. A computed-tomography technique is demonstrated that uses neutron-scattering data to generate an image of a periodic sample with a spatial resolution of ∼300 nm. The achieved resolution is over an order of magnitude smaller than the resolution of other forms of neutron tomography. This method consists of measuring neutron diffraction using a double-crystal diffractometer as a function of sample rotation and then using a phase-retrieval algorithm followed by tomographic reconstruction to generate a map of the sample's scattering-length density. Topological features found in the reconstructions are confirmed with scanning electron micrographs. This technique should be applicable to any sample that generates clear neutron-diffraction patterns, including nanofabricated samples, biological membranes and magnetic materials, such as skyrmion lattices.

nanoscience↗