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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 145 records · Page 8

Integrated On-Board Charger for Dual Motor Based Electric Vehicle Power Train

This paper presents an integrated on-board charger for dual motor based electric vehicle (EV) power train with silicon carbide semiconductor switch-based traction inverters. The proposed charger architecture reconfigures the traction inverters to be used in the battery charging mode, thereby eliminating several high frequency switches and their accessories. The motor windings are reused as line inductors for the power factor correction (PFC) rectifier stage in the charging mode thereby reducing the requirements of magnetic components. The architectures reduce the cost, weight, and volume of the EV power train. Simulation results are presented to demonstrate the working principle of the proposed architecture.

Mukherjee, Subho [ORNL] (ORCID:0009000672297925)↗

Design and analysis of optically pumped submillimeter waveguide maser amplifiers and oscillators

The design and experimental measurements are described of an optically pumped far-infrared (FIR) waveguide maser; preliminary measurements on a FIR waveguide amplifier are presented. The FIR maser was found to operate satisfactorily in a chopped CW mode using either methanol (CH3OH) or acetonitrile (CH3CN) as the active molecule. Two other gases, difluoroethane and difluoroethylene, produced an unstable output with high threshold and low output power when operated in the chopped CW mode. Experimental measurements include FIR output versus cavity length, output beam pattern, output power versus pressure, and input power. The FIR output was the input to an amplifier which was constructed similar to the oscillator. An increase of 10% in output power was noted on the 118.8 microns line of methanol.

Galantowicz, T. A.↗

High-power helicon system commissioning and conditioning progress on DIII-D

The high-power helicon, aka fast wave in the lower hybrid range of frequencies (LHRF), program has completed initial experiments at DIII-D. A 30-element comb-line traveling wave antenna successfully coupled over 0.3 MW of rf power at 476 MHz into both L-mode and ELMing H-mode plasmas for approximately 0.2 s. Here, we describe the helicon systems that enabled high-power operations, and the progress of conditioning in June 2021. Upgraded vacuum feedthroughs are described.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Bipolar lead acid battery development

A modular bipolar battery configuration is under development at Johnson Control, Inc. (JCI) and the Jet Propulsion Laboratory (JPL). The battery design, incorporating proven lead acid electrochemistry, yields a rechargeable, high-power source that is light weight and compact. This configuration offers advantages in power capability, weight, and volume over conventional monopolar batteries and other battery chemistries. The lead acid bipolar battery operates in a sealed, maintenance-free mode allowing for maximum application flexibility. It is ideal for high-voltage and high-power applications.

Eskra, Michael↗

Upper-surface blowing nacelle design study for a swept wing airplane at cruise conditions

A study was made to design two types of overwing nacelles for an existing wing-body at a design condition of Mach = 0.8 and C sub L = 0.2. Internal and external surface contours were developed for nacelles having either a D-shaped nozzle or a high-aspect-ratio nozzle for upper-surface blowing in the powered-lift mode of operation. The goal of the design was the development of external nacelle lines that would minimize high-speed aerodynamic interference effects. Each nacelle type was designed for both two- and four-engine airplanes using an iterative process of aerodynamic potential flow analysis. Incremental nacelle drag estimates were made for flow-through wind tunnel models of each configuration.

Gillette, W. B.↗

The effect of high-power transient events on tungsten and tungsten coatings used for radio frequency launcher applications

High-temperature plasma-facing material coatings used for radio frequency (RF) launchers need to be robust enough to survive RF breakdown arcing or other transient events from the plasma (e.g., an edge localized mode) without causing a catastrophic failure of the coating. High-power transient effects are being explored by using an RF-induced vacuum arc to determine the robustness of tungsten coatings made by a variety of manufacturing methods. A 1/4-wavelength resonant section of vacuum transmission line terminated with an open circuit electrode structure with a well-defined electric field (30-60 kV/mm) produces repeatable arcing conditions. The initial focus is on tungsten as a plasma-facing material, including sintered tungsten, tungsten coatings on steel produced via physical vapor deposition (PVD), and functionally graded tungsten/steel coatings deposited by low-pressure plasma-spraying (LPPS). Thin PVD coatings (1-2 microns) fail catastrophically from an arc and result in severe delamination of the coating. The arc-induced damage of thicker coatings, such as those made via LPPS, tend to be restricted to the top few microns of the surface. Arcing often initiates on sharp surface microstructures and causes localized melting of tungsten at the surface of all the materials studied and results in resolidified melt pools with surface cracks. The resolidified surface results in a reduction in overall deuterium retention when exposed to typical RF plasma sheath conditions.

Caughman, John [ORNL] (ORCID:0000000206091164)↗

Method and apparatus for efficient operation of optically pumped laser

An optically pumped single mode laser, e.g., Nd:YAG crystal (20) with planoconcave mirrors is increased in efficiency by an order of magnitude to about 8% by optics (25, 27) for focusing the high power multimode output of laser diode arrays (21, 22) into the mode volume (20') of the laser medium (20). A plurality of these optically pumped single mode lasers (1-4) may be cascaded in a ring with dichroic mirrors (M.sub.1 -M.sub.4) at the corners for coupling in the laser diode arrays, each having its own means for spatially tailoring its beam to concentrate pump distribution inside the lasing mode volume of the medium. An InGaAlAs pump diode (30) with its wavelength the same as the lasing medium makes the ring unidirectional.

Sipes, Jr., Donald L.↗

Method and apparatus for efficient operation of an optically pumped laser

An optically pumped single mode laser, e.g. Nd:YAG crystal (20) with planoconcave mirrors is increased in efficiency by an order of magnitude to about 8% by optics (25, 27) for focusing the high power multimode output of laser diode arrays (21, 22) into the mode volume (20') of the laser medium (20). A plurality of these optically pumped single mode lasers (1-4) may be cascaded in a ring with dichroci mirrors (M.sub.1 -M.sub.4) at the corners for coupling in the laser diode arrays, each having its own means for spatially tailoring its beam to concentrate pump distribution inside the lasing mode volume of the medium. An InGaAlAs pump diode (30) with its wavelength of the same as a lasing medium makes the ring unidirectional. The questions raised in reexamination request No. 90/002,473, filed Oct. 10, 1991, have been considered and the results thereof are reflected in this reissue patent which constitutes the reexamination certificate required by 35 U.S.C. 307 as provided in 37 CFR 1,570(e).

Sipes, Jr., Donald L.↗

Turbulence and E × B flow correlations across the L-H transition in DIII-D deuterium and hydrogen plasmas

The isotope dependence of the low- to high confinement-mode (L- to H-mode) transition power threshold P LH presents significant challenges for the initial (non-nuclear) hydrogen operations phase of the international thermonuclear experimental reactor (ITER). Here, we examine the isotope dependence of turbulence and E × B flow correlation properties in the L-mode edge plasma, leading up to the L-H transition. At marginal auxiliary power (near P LH ), turbulence is initially suppressed periodically during limit cycle oscillations (LCO) that precede the transition to sustained H-mode confinement. Here, we present evidence that the long-range (toroidal) correlation of the E × B edge plasma flow across the LCO phase is much weaker in hydrogen than in deuterium in the DIII-D tokamak, congruent with the higher threshold power P LH required to access LCO and H-mode in hydrogen. Concomitantly, the time required to initially quench edge turbulence via localized edge E × B flow shear is significantly longer in hydrogen (1–1.5 ms) than in deuterium (approx. 100 µs). No toroidal long-range correlation of the turbulence amplitude is observed, in agreement with expectations based on the relatively short poloidal turbulence correlation length. Radial edge turbulence and flow correlation lengths are longer in deuterium than in hydrogen plasmas as one would expect from ‘naïve’ gyro-Bohm isotope transport scaling, despite the substantially higher thermal flux across the last closed flux surface in hydrogen before the L-H transition. This article is part of a discussion meeting issue 'H-mode transition and pedestal studies in fusion plasmas'.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

NMPC for Mode-Switching Operation of Reversible Solid Oxide Cell Systems

Solid oxide cells (SOCs) are a promising dual-mode technology that generates hydrogen through high-temperature water electrolysis and generates power through a fuel cell reaction that consumes hydrogen. Reversible operation of SOCs requires a transition between these two modes for hydrogen production setpoints as the demand and price of electricity fluctuate. Moreover, a well-functioning control system is important to avoid cell degradation during mode-switching operation. In this work, we apply nonlinear model predictive control (NMPC) to an SOC module and supporting equipment and compare NMPC performance to classical proportional integral (PI) control strategies, while ramping between the modes of hydrogen and power production. While both control methods provide similar performance in many metrics, NMPC significantly reduces cell thermal gradients and curvatures (mixed spatial-temporal partial derivatives) during mode switching. A dynamic process flowsheet of the reversible SOC system was developed in the open-source, equation-based IDAES modeling framework. Our IDAES dynamic simulation results show that NMPC can ramp the SOC system between hydrogen and power production targets within short mode-switching times. Moreover, NMPC can comply with operating limits in the SOC system more effectively than PI, and only NMPC can directly enforce user-specified limits for mixed spatial-temporal partial derivatives of temperature. This allows for management of the trade-off be-tween operating efficiency and cell degradation, which is dependent on these temperature curvatures.

Li, Mingrui↗

Advanced development of Pb-salt semiconductor lasers for the 8.0 to 15.0 micrometer spectral region

The technology was studied for producing Pb-salt diode lasers for the 8-51 micron spectral region suitable for use as local oscillators in a passive Laser Heterodyne Spectrometer (LHS). Consideration was given to long range NASA plans for the utilization of the passive LHS in a space shuttle environment. The general approach was to further develop the method of compositional interdiffusion (CID) recently reported, and used successfully at shorter wavelength. This technology was shown to provide an effective and reproducible method of producing a single-heterostructure (SH) diode of either the heterojunction or single-sided configuration. Performance specifications were exceeded in several devices, with single-ended CW power outputs as high as 0.88 milliwatts in a mode being achieved. The majority of the CID lasers fabricated had CW operating temperatures of over 60K; 30% of them operated CW above the boiling temperature of liquid nitrogen. CW operation above liquid nitrogen temperature was possible for wavelengths as long as 10.3 microns. Operation at 77K is significant with respect to space shuttle operations since its allows considerable simplification of cooling method.

Linden, K. J.↗

Band-limited power flow into enclosures

Equations for the band-limited power flow to a cavity in the low-frequency regime are derived. The total power to cavity is obtained by summing separate calculations of the power from structural modes resonant in the band and power from structural modes resonant below the band. High-frequency relations compatible with the usual statistical energy analysis and generalized to include other excitations in addition to diffuse fields are also provided.

Pope, L. D.↗

Energy storage systems for MPD thrusters

Because of its high thrust density, the magnetoplasmadynamic (MPD) thruster is a promising candidate for many advanced space missions. Its high power requirements lead to operation in a pulsed mode using an intermediate energy storage device. The characteristics of a system consisting of a solar array, energy storage capacitor, and MPD thruster are studied for array powers in the range 25-375 kw. Assuming simple analytic models for the circuit components, the circuit charge and discharge equations are solved numerically, resulting in the system efficiency and capacitance. The system efficiency is inversely proportional to array power and decreases with circuit resistance. Alternative methods of energy storage such as a pulse forming network and a homopolar generator, are presented, and an overall comparison between all of the methods is given.

Gabriel, S. B.↗

Nonlinear analysis of a relativistic beam-plasma cyclotron instability

A self-consistent set of nonlinear and relativistic wave-particle equations are derived for a magnetized beam-plasma system interacting with electromagnetic cyclotron waves. In particular, the high-frequency cyclotron mode interacting with a streaming and gyrating electron beam within a background plasma is considered in some detail. This interaction mode may possibly find application as a high-power source of coherent short-wavelength radiation for laboratory devices. The background plasma, although passive, plays a central role in this mechanism by modifying the dielectric properties in which the magnetized electron beam propagates. For a particular choice of the transverse beam velocity (i.e., the speed of light divided by the relativistic mass factor), the interaction frequency equals the nonrelativistic electron cyclotron frequency times the relativistic mass factor. For this choice of transverse beam velocity the detrimental effects of a longitudinal beam velocity spread is virtually removed. Power conversion efficiencies in excess of 18 percent are both analytically calculated and obtained through numerical simulations of the wave-particle equations. The quality of the electron beam, degree of energy and pitch angle spread, and its effect on the beam-plasma cyclotron instability is studied.

Sprangle, P.↗

Evaluation of Pulsed Plasma Thruster Micropulsing

This paper evaluates the concept of pulsed plasma thruster (PPT) micropulsing. Micropulsing was a premise behind a power processing unit (PPU) and an energy storage unit (ESU) design that for certain mission profiles, it was advantageous to operate a PPT at lower energy but higher frequency rather than at a higher energy but lower frequency. This premise allows for reductions in the ESU volume and mass without paying a penalty in thrust. To complete the evaluation, an independent spark plug initiation unit, a high voltage power supply and a variety of mica foil capacitors at 2.6, 5, 10, and 20 capacitance were used to conduct a series of tests on a single PPT to map performance levels of thrust, impulse bit, efficiency and specific impulse over a comparable power range. Testing at NASA Glenn Research Center was conducted with breadboard PPT hardware. The test results showed that operating in the lower energy ESU micropulsing mode produced similar thrust levels to a higher energy ESU operating at high power level. Further testing however showed a reduction in specific impulse and efficiency when the smaller capacitances were used at the highest power levels. This would require more fuel mass for a mission that was predominately high power, potentially negating the ESU mass savings. Therefore, micropulsing is advantageous where most of a mission profile occurs at low power, but retains the ability to conduct high thrust maneuvers when necessary.

Arrington, Lynn↗

CAE for thermal management of aerospace electronic boards using the BETAsoft program

Aerospace electronic boards require special attention to thermal management due to constraints such as their need to be light, small, and maintain high power densities. Also, cooling is mainly through conductive and radiative modes with minor or negligible convective cooling. Due to these particular requirements, thermal design has become an integrated part of the electronic design process in order to avoid expensive repeat prototyping and to ensure high reliability. To achieve high speed simulations, the BETAsoft code uses semi-empirical formulations and an advanced finite difference scheme that incorporates local adaptive grids. Detailed conduction, convection and radiation heat transfer is considered. Various benchmark verifications of the software simulation compared to infrared images typically prove to be within 10% of each other. The thermal analysis of a sample avionic card in a natural convection environment is shown. Then, the individual effects of attaching metal screws to the casing, increasing radiative emissivities of the casing, increasing the conductance of the wedge lock, adding an aluminum core to the board, adding metal strips in board layers, inserting conduction pads under components, and adding heat sinks to components are demonstrated.

Bobish, Kimberly↗

Simultaneous on-chip generation of violet, blue, cyan, green, yellow, orange, and red light from an octave-spanning infrared frequency comb

An integrated, multi-spectral visible-light source could significantly benefit technologies such as displays, medical imaging, spectroscopy, visible-light communications, and astrophysics. However, despite recent advances in chip-scale visible lasers, simultaneously generating light of all colors in a single chip has been challenging. Existing solutions are either not suitable for full chip-scale integration, or are fundamentally difficult to scale. Here we demonstrate the simultaneous on-chip generation of infrared, red, orange, yellow, green, cyan, blue, and violet light. Leveraging the low loss, low dispersion, and high density of modes of an adiabatic multimode silicon nitride (SiN) microresonator, we use a single infrared pump of moderate power (~130 mW) to produce an octave-spanning infrared frequency comb that is then converted to different portions of the visible spectrum. We measure non-mode-locked combs and soliton steps corresponding to mode-locked states, making our comb generator suitable for applications that demand either low or high coherence. Since the required pump power is compatible with high-power lasers demonstrated in the same SiN platform, our multi-octave light generator can be fully integrated in a chip-scale form factor. We envision that such a light source will be a catalyst for the development and deployment of miniaturized multi-spectral technologies for quantum systems, medical imaging, displays, and spectroscopy.

47 OTHER INSTRUMENTATION↗

Model Predictive Control of Dual-Mode Energy-Stored Quasi-Z-Source Photovoltaic System

The energy-stored quasi-Z-source inverter (ES-qZSI) has attracted much attention for photovoltaic (PV) power generations, due to its capability to stabilize the PV power fluctuations and other advantages of Z-source inverter. Traditional ES-qZSI suffers from poor operation at night or cloudy days when PV power is extremely low. In order to overcome that, this paper proposes a model predictive control (MPC) strategy for an improved dual-mode ES-qZSI, which is designed to support all-weather operation of PV power generation system. The system predictive models in both day and night operating modes are derived. And the control strategy based on MPC is disclosed to ensure the high-performance operation of the system. Simulation is carried out on PV power fluctuation in daytime and switching between the two modes, to verify the effectiveness of proposed control strategy.

Xue, Yaosuo↗