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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,477 records · Page 82

System and component development for long-duration energy storage using particle thermal energy storage

Energy storage, at various scales, will be required to maintain reliable power supply from variable renewable resources, and improve grid resilience. Long-duration energy storage (10-100 h) can substitute baseload coal power generation and increase levels of renewable power supply. Thermal energy storage (TES) has siting flexibility and the ability to store a large capacity of energy, and thus it has the potential to meet the needs of long-duration energy storage. Here, a novel TES system was developed by using solid particles as storage media and charging/discharging electricity from renewable power connected via the electric grid. The particle TES uses low-cost silica sand at 30-40$/Ton that is stable at high temperatures of >1,000 degrees C. Thus, the particle TES system has an overall low storage cost and high thermal-power efficiency. Key components of the system were conceptually designed and modeled for their performance. Conversion of electricity to thermal energy using electric heating can achieve a >98% charging efficiency, and the conversion of thermal energy back to electricity uses an air-Brayton combined power cycle with >52% thermal-to-electricity efficiency at >1,170 degrees C to achieve a >50% roundtrip efficiency after subtracting estimated plant parasitic losses. Laboratory-scale prototypes were fabricated and tested to verify their design approaches and operations relevant to product-scale components.

25 ENERGY STORAGE↗

Compliant rolling-contact architected materials for shape reconfigurability

Architected materials can achieve impressive shape-changing capabilities according to how their microarchitecture is engineered. Here we introduce an approach for dramatically advancing such capabilities by utilizing wrapped flexure straps to guide the rolling motions of tightly packed micro-cams that constitute the material’s microarchitecture. This approach enables high shape-morphing versatility and extreme ranges of deformation without accruing appreciable increases in strain energy or internal stress. Two-dimensional and three dimensional macroscale prototypes are demonstrated, and the analytical theory necessary to design the proposed materials is provided and packaged as a software tool. An approach that combines two-photon stereolithography and scanning holographic optical tweezers is demonstrated to enable the fabrication of the proposed materials at their intended microscale.

36 MATERIALS SCIENCE↗

Utilization of O-X-B mode conversion of 28 GHz microwaves to heat core electrons in the upgraded Proto-MPEX

The magnetic geometry of the Prototype Material Plasma Exposure eXperiment (Proto-MPEX) was recently altered to enable more effective utilization of 28 GHz microwave auxiliary power, specifically: (1) to heat plasma electrons in the radial core of the device and (2) to deliver the heated plasma to the target plate of the device. To achieve this goal, the microwave launcher geometry and placement were significantly re-engineered, guided by previous experimental results and computational modeling. The core electron temperature in the launcher region is observed to increase from 3 eV to 11 eV with 30 kW of auxiliary power after the improvements, and an increase from 3 eV to 6 eV is concurrently measured in the target region (~1 m from the launcher) at electron density above O-mode cutoff. Radially resolved measurements in the launcher region exhibit a strong dependence on the magnetic geometry. The conclusions of a magnetic field scan reinforce the effectiveness of the intended O-X-B mode conversion scenario that is currently planned for microwave heating of the Material Plasma Exposure eXperiment (MPEX).

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Gold Code-Phase-Shift Keying: A Power and Bandwidth Efficient Communication Scheme for Smart Buildings

Advanced communications, sensors and controls play an important role in reducing the energy consumption of smart buildings. Wireless sensors have been recently deployed in buildings to provide monitoring and control of several devices such as heating, ventilation, and air-conditioning (HVAC) and lighting systems. In this paper, we present a low-power bandwidth-efficient communication scheme that can be driven by energy harvesting in self-powered wireless sensors. The proposed communication scheme is based on Gold code-phase-shift keying (CPSK) spread-spectrum signaling that improves both transmitter range and power consumption. We present our efforts toward exploring the design, implementation, and performance evaluation of a hardware prototypic Gold CPSK spread-spectrum radio transceiver. Experimental testing in addition to end-to-end system-level simulation-based studies are conducted to evaluate the performance of the Gold CPSK transceiver in terms of receiver sensitivity, coverage range, average probability of bit-error over standard Gaussian and Rayleigh fading-type channels, and multiple access capabilities. The specific engineering tradeoffs are also discussed.

Killough, Stephen M.↗

Status of the Perpendicular Biased 2nd Harmonic Cavity for the Fermilab Booster

This is a status report on the 2nd harmonic cavity for the Fermilab Booster as part of the Proton Improvement Plan (PIP) for increasing beam transmission efficiency, and thus reducing losses. A set of tuner rings has been procured and is undergoing quality control tests. The Y567 tube for driving the cavity has been successfully tested at both injection and extraction frequencies. A cooling scheme for the tuner and cavity has been developed after a thorough thermal analysis of the system. RF windows have been procured and substantial progress has been made on the mechanical designs of the cavity and the bias solenoid. Finally, the goal is to have a prototype cavity ready for testing by the end of 2017.

42 ENGINEERING↗

Integrating Detectors to Meet National Facility Needs

The objective of the work reported upon was to perform research and develop and test advanced prototype imaging x-ray detectors needed to meet pressing scientific research needs at U.S. synchrotron x-ray user facilities. The high x-ray brightness of the Nation’s x-ray synchrotron sources in the DOE National Laboratories holds promise to advance science and technology in a broad range of fundamental and applied disciplines, including physics, chemistry, biomedical areas and engineering. At present, progress in many areas is limited not by the x-ray source but by the lack of imaging x-ray detectors capable of meeting experimental needs. Specifically, there is pressing need for imaging detectors with high dynamic range, low noise, high frame rates and the ability to capture x-ray images with x-rays of energy > 20 keV. This Final Technical Report summarizes progress made at Cornell University on novel integrating x-ray detector platforms that address these characteristics.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Advanced Mixed-Mode Pixel Array Detector for X-rays Above 20 keV (Final Report)

The objective of the work reported upon was to perform research and development and test advanced prototype imaging x-ray detectors needed to meet pressing scientific research needs at U.S. x-ray synchrotron user facilities. The high x-ray brightness of the Nation’s x-ray synchrotron sources in the DOE National Laboratories holds promise to advance science and technology in a broad range of fundamental and applied disciplines, including physics, chemistry, biomedical areas and engineering. At present, progress in many areas is being limited not by the x-ray source but by the lack of imaging x-ray detectors capable of meeting experimental needs. Specifically, there is pressing need for imaging detectors with high dynamic range, low noise, high frame rates and the ability to capture x-ray images with x-rays of energy > 20 keV. This Final Technical Report summarizes progress made at Cornell University on novel integrating x-ray detectors that address these characteristics.

36 MATERIALS SCIENCE↗

A Vibrational Energy Harvesting Sensor Based on Linear and Rotational Electromechanical Effects

In this investigation, a magnetically coupled double-spring design is presented for harvesting low-level non-stationary random vibrational energy. The sensor relies on multimodal coupling between the translation and rotation of a two-spring magnet and coil system to widen the harvesting bandwidth. Energy methods are used to develop a model to characterize the electromechanical response of the system, the solution of which is obtained using stochastic techniques based on a particle swarm algorithm. This approach provides an efficient method to estimate system parameters that otherwise are difficult or impossible to determine with independent measurements. The experimental results demonstrate agreement with the theoretical predictions over a limited bandwidth. The sensor can effectively harvest non-stationary vibration energy down to 10 -4 g within a limited bandwidth of 130–150 Hz. The sensor prototype has an operational volume of 2.6 cm 3 with a calculated power density of 0.2 W/cm 3 . The sensor’s small size results in a coupling efficiency of approximately 6% across the tested bandwidth.

42 ENGINEERING↗

A Hybrid Approach for Model Order Reduction of Barotropic Quasi-Geostrophic Turbulence

We put forth a robust reduced-order modeling approach for near real-time prediction of mesoscale flows. In our hybrid-modeling framework, we combine physics-based projection methods with neural network closures to account for truncated modes. We introduce a weighting parameter between the Galerkin projection and extreme learning machine models and explore its effectiveness, accuracy and generalizability. To illustrate the success of the proposed modeling paradigm, we predict both the mean flow pattern and the time series response of a single-layer quasi-geostrophic ocean model, which is a simplified prototype for wind-driven general circulation models. We demonstrate that our approach yields significant improvements over both the standard Galerkin projection and fully non-intrusive neural network methods with a negligible computational overhead.

42 ENGINEERING↗

Experimental evaluation of a 600 lbf spacecraft rocket engine.

Experimental results are presented for a long-duration-capability (1000-sec), space-storable, bipropellant liquid rocket motor burning fluorine/hydrazine or FLOX/monomethylhydrazine. The interrelationship between injected mixture ratio and the per cent film cooling on vacuum specific impulse performance and chamber heat transfer is given. Experimental sea level measurements are used to predict space vacuum performance based upon simplified JANNAF reference procedures. Dynamic combustion stability is demonstrated over a wide range of operating conditions. Analytical results of char penetration, erosion, and ablative wall temperature distributions are presented for prototype chamber designs.

Hoehn, F. W.↗

X-33, Stepping Stone ot Low Cost Access to Space

In response to the Access to Space Study, which was conducted in 1993 through the Office of Space Systems Development, an advanced technology Reusable Launch Vehicle (RLV) was selected for demonstration. The X-33 was advanced as an demonstration project, to build and test a 53-percent scale prototype of an operational RLV, it would also demonstrate new technologies which would be required to assure the operation of the new RLV. This presentation reviews the progress of the X-33 development and supporting sites. The X-33 design has been completed and fabrication and assembly is progressing well. The X-33 launch site has been completed. The first LH2 tank and engine is in testing. This will lead to the full scale development of VentureStar(tm).

Naftel, J. Chris↗

NASA PhonesSat Program Overview

A group of young engineers working at NASA have been trying to show that participating in real science and reaching space isnt as expensive or as difficult as commonly assumed. Our current mission: sending a phone into space.

3D printing↗

John Deere, NREL Develop Inverter for Construction Vehicles

Hybrid-electric construction vehicles need inverter systems that can operate at high-power and high-temperature conditions. Heavy-duty vehicles from John Deere Electronic Solutions (JDES) could benefit from these types of inverter technologies as some of their heavy-duty vehicle engine coolant system temperatures can reach up to 115 degrees C. With help from the National Renewable Energy Laboratory (NREL), JDES developed a power-dense inverter that uses wide-bandgap (WBG) semiconductors - a variety of semiconductor that has the potential to support the electrification of heavy-duty vehicles. NREL's expertise in heat transfer and thermal management helped develop a prototype that works well under the high-stress operation of JDES's commercial hybrid loader. This work supports efforts by the U.S. Department of Energy (DOE) Office of Energy Efficiency and Renewable Energy's Advanced Manufacturing Office to identify solutions to address the increase in electrical energy consumption through the development of more efficient power electronic devices.

30 DIRECT ENERGY CONVERSION↗

ROV used in Sludge Retrieval and Treatment Project - 18575

The Orano-operated waste treatment site at La Hague, France, has treated large quantities of nuclear waste through-out its many decades of operation. During a period of over twenty years, a significant amount of the radioactive sludge resulting from the liquid waste treatment processes was placed into a set of adjoining tanks, called the STE2 silos. Now that those tanks are reaching capacity, a project has begun to retrieve this waste, transfer it to another location for homogenisation and characterization, and to then send it to another facility for conditioning and long-term storage. Because of the conditions inside and around these tanks, the waste retrieval process has many limitations. For example, the high radiation levels require that the retrieval be done efficiently, with a high removal rate and that operation be done remotely. The sludge retrieval tool will be operated and navigated while hidden inside the tank, under a significant amount of supernatant liquid, but needs to be accessible for maintenance and modifications and able to be transferred from one tank to the next. Additionally, the highly viscous consistency of the sludge requires special suction capabilities. All of these conditions need to be met, by a system that fits into the tanks' 900 mm (<3 ft) access ports. After almost three years of profound engineering, construction and testing efforts, a final design has been approved. The tool consists of a 250 kg (∼550 lb), remotely-operated vehicle (ROV) with an Archimedes-type screw attachment. It is delivered into and retrieved from the tank through a shielded glovebox that allows for maintenance and exchange of attachments. Sludge is sucked through a rotating screw and out a second tank opening with a consideration for limiting external water usage. To locate and navigate the tool, cameras detect LEDs attached to the ROV's buoys, and then calculate the ROV's position and orientation. With preliminary design and testing of the prototype complete, the project is preparing to award the ROV manufacturing contract and finalize the design of auxiliary systems, such as the rinsing and maintenance processes and localization instrumentation. After extensive final testing, the gloveboxes will be placed over the tanks in mid-2020, with entry into the first tank expected in April 2024. The ideas and experiences Orano is currently gathering during this effort will be of interest to laboratories and facilities that will soon be retrieving waste sludge from their aging storage tanks. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Manufacture and testing of biomass-derivable thermosets for wind blade recycling

Wind energy is helping to decarbonize the electrical grid, but wind blades are not recyclable, and current end-of-life management strategies are not sustainable. Here, to address the material recyclability challenges in sustainable energy infrastructure, we introduce scalable biomass-derivable polyester covalent adaptable networks and corresponding fiber-reinforced composites for recyclable wind blade fabrication. Through experimental and computational studies, including vacuum-assisted resin-transfer molding of a 9-meter wind blade prototype, we demonstrate drop-in technological readiness of this material with existing manufacture techniques, superior properties relative to incumbent materials, and practical end-of-life chemical recyclability. Most notable is the counterintuitive creep suppression, outperforming industry state-of-the-art thermosets despite the dynamic cross-link topology. Overall, this report details the many facets of wind blade manufacture, encompassing chemistry, engineering, safety, mechanical analyses, weathering, and chemical recyclability, enabling a realistic path toward biomass-derivable, recyclable wind blades.

17 WIND ENERGY↗

Design of a remotely piloted vehicle for a low Reynolds number station keeping mission

Six teams of senior level Aerospace Engineering undergraduates were given a request for proposal, asking for a design concept for a remotely piloted vehicle (RPV). This RPV was to be designed to fly at a target Reynolds number of 1 times 10(exp 5). The craft was to maximize loiter time and perform an indoor, closed course flight. As part of the proposal, each team was required to construct a prototype and validate their design with a flight demonstration.

Source record↗

Verifying Stability of Dynamic Soft-Computing Systems

Soft computing is a general term for algorithms that learn from human knowledge and mimic human skills. Example of such algorithms are fuzzy inference systems and neural networks. Many applications, especially in control engineering, have demonstrated their appropriateness in building intelligent systems that are flexible and robust. Although recent research have shown that certain class of neuro-fuzzy controllers can be proven bounded and stable, they are implementation dependent and difficult to apply to the design and validation process. Many practitioners adopt the trial and error approach for system validation or resort to exhaustive testing using prototypes. In this paper, we describe our on-going research towards establishing necessary theoretic foundation as well as building practical tools for the verification and validation of soft-computing systems. A unified model for general neuro-fuzzy system is adopted. Classic non-linear system control theory and recent results of its applications to neuro-fuzzy systems are incorporated and applied to the unified model. It is hoped that general tools can be developed to help the designer to visualize and manipulate the regions of stability and boundedness, much the same way Bode plots and Root locus plots have helped conventional control design and validation.

Wen, Wu↗

Shape memory alloy actuated adaptive exhaust nozzle for jet engine

The proposed adaptive exhaust nozzle features an innovative use of the shape memory alloy (SMA) actuators for actively control of the opening area of the exhaust nozzle for jet engines. The SMA actuators remotely control the opening area of the exhaust nozzle through a set of mechanism. An important advantage of using SMA actuators is the reduction of weight of the actuator system for variable area exhaust nozzle. Another advantage is that the SMA actuator can be activated using the heat from the exhaust and eliminate the need of other energy source. A prototype has been designed and fabricated. The functionality of the proposed SMA actuated adaptive exhaust nozzle is verified in the open-loop tests.

Song, Gangbing↗