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At least 1,495 records · Page 83

Evaluation of Transpiration-Cooled Turbine Blades with Shells of "Poroloy" Wire Cloth

An experimental investigation was made to evaluate the durability and permeability of a group of transpiration-cooled, strut-supported turbine blades. The porous shells were formed from a woven-wire material. The blades were fabricated by a contractor for the Bureau of Aeronautics. The results of permeability tests indicated that the shell material exhibited large random variations in local permeability, which result in excessive coolant flows and very nonuniform cooling. For this reason no heat-transfer evaluations were made because any results would have been inconclusive. Four blades were investigated for structural soundness in a turbo-jet engine operating at a turbine-inlet temperature of approximately 1670 deg F and a turbine tip speed of approximately 1305 feet per second. The maximum temperature of the porous-shell material was approximately 1050 deg F. Inspection of the first two blades after 10 minutes of engine operation revealed that the tips of both of the blades had failed. For the second pair of blades, an improved tip cap was provided by the use of built-up weld extending from strut tip to shell. One of these blades was then operated for 33 hours without failure, and was found to be in good condition at the end of this time. The second blade of this second pair failed within the first 10 minutes of operation because of a poor bond between shell and strut lands.

Richards, Hadley T.↗

Internal coating of air-cooled gas turbine blades

Four modified aluminide coatings were developed for IN-792 + Hf alloy using a powder pack method applicable to internal surfaces of air-cooled blades. The coating compositions are Ni-19Al-1Cb, Ni-19Al-3Cb, Ni-17Al-20Cr, and Ni-12Al-20Cr. Cyclic burner rig hot corrosion (900 C) and oxidation (1050 C) tests indicated that Ni-Al-Cb coatings provided better overall resistance than Ni-Al-Cr coatings. Tensile properties of Ni-19Al-1Cb and Ni-12Al-20Cr coated test bars were fully retained at room temperature and 649 C. Stress rupture results exhibited wide scatter around uncoated IN-792 baseline, especially at high stress levels. High cycle fatigue lives of Ni-19Al-1Cb and Ni-12Al-20Cr coated bars (as well as RT-22B coated IN-792) suffered approximately 30 percent decrease at 649 C. Since all test bars were fully heat treated after coating, the effects of coating/processing on IN-792 alloy were not recoverable. Internally coated Ni-19Al-1Cb, Ni-19Al-3Cb, and Ni-12Al-20Cr blades were included in 500-hour endurance engine test and the results were similar to those obtained in burner rig oxidation testing.

Hsu, L. L.↗

Preliminary design study of advanced composite blade and hub and nonmechanical control system for the tilt-rotor aircraft. Volume 2: Project planning data

Project planning data for a rotor and control system procurement and testing program for modifications to the XV-15 tilt-rotor research demonstrator aircraft is presented. The design, fabrication, and installation of advanced composite blades compatible with the existing hub, an advanced composite hub, and a nonmechanical control system are required.

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Filtered lifting line theory and application to the actuator line model

Lifting line theory describes the cumulative effect of shed vorticity from finite span lifting surfaces. In this work, the theory is reformulated to improve the accuracy of the actuator line model (ALM). This model is a computational tool used to represent lifting surfaces, such as wind-turbine blades in computational fluid dynamics. In ALM, blade segments are represented by means of a Gaussian body force distribution with a prescribed kernel size. Prior analysis has shown that a representation of the blade using an optimal kernel width $\unicode[STIX]{x1D716}^{opt}$ of approximately one quarter of the chord size results in accurate predictions of the velocity field and loads along the blades. Also, simulations have shown that use of the optimal kernel size yields accurate representation of the tip-vortex size and the associated downwash resulting in accurate predictions of the tip losses. In this work, we address the issue of how to represent the effects of finite span wings and tip vortices when using Gaussian body forces with a kernel size larger than the optimal value. This question is relevant in the context of coarse-scale large-eddy simulations that cannot afford the fine resolutions required to resolve the optimal kernel size. For this purpose, we present a filtered lifting line theory for a Gaussian force distribution. Based on the streamwise component of the vorticity transport equation, we develop an analytical model for the induced velocity resulting from the spanwise changes in lift force for an arbitrary kernel scale. The results are used to derive a subfilter-scale velocity model that is used to correct the velocity along the blade when using kernel sizes larger than $\unicode[STIX]{x1D716}^{opt}$ . Tests are performed in large-eddy simulation of flow over fixed wings with constant and elliptic chord distributions using various kernel sizes. Results show that by using the proposed subfilter velocity model, kernel-size independent predictions of lift coefficient and total lift forces agree with those obtained with the optimal kernel size.

17 WIND ENERGY↗

Performance Data from a 1-Meter Cross-flow Turbine with High Deflection Hydrofoils

Performance data of a 1-meter diameter cross-flow tidal turbine consisting of three NACA 0018 blades with two support struts with high deflection hydrofoils. Data was collected at the University of New Hampshire Jere A. Chase Ocean Engineering Lab within the tow tank. Three turbine parameters were varied: the blade materials, blade shape, and support strut position. A detailed description of the testing set-up and data files contained within the compressed "Turbine_Performance_Data.zip" file is in the "ReadMe.txt" file. Review of the original dataset "_Ver1" found that one of the tests had issues with one of the two redundant sensors. Resources were updated by replacing the dataset with measurements from the redundant sensor and are provided as version 2 "_Ver2".

16 TIDAL AND WAVE POWER↗

Battery case shear

Hand operated shear removes a battery case without disturbing the internal components which are to be tested. It consists of three tool-steel elements, the cutter blade, and a hand lever that provides the mechanical advantage required to cut steel.

Patro, S.↗

Study of aerodynamic noise in low supersonic operation of an axial flow compressor

A study of compressor noise is presented, based upon supersonic, part-speed operation of a high hub/tip ratio compressor designed for spanwise uniformity of aerodynamic conditions, having straight cylindrical inlet and exit passages for acoustic simplicity. Acoustic spectra taken in the acoustically-treated inlet plenum, are presented for five operating points at each of two speeds, corresponding to relative rotor tip Mach numbers of about 1.01 and 1.12 (60 and 67 percent design speed). These spectra are analyzed for low and high frequency broadband noise, blade passage frequency noise, combination tone noise and "haystack' noise (a very broad peak somewhat below blade passage frequency, which is occasionally observed in engines and fan test rigs). These types of noise are related to diffusion factor, total pressure ratio, and relative rotor tip Mach number. Auxiliary measurements of fluctuating wall static pressures and schlieren photographs of upstream shocks in the inlet are also presented and related to the acoustic and performance data.

Arnoldi, R. A.↗

Hingeless rotor theory and experiment on vibration reduction by periodic variation of conventional controls

A preliminary evaluation is made of the concept of vibration reduction by properly selected oscillatory collective and cyclic control applications. The investigations are based on experimental frequency response data covering advance ratios from approximately 0.2 to 0.85. Because there was no instrumentation for the measurement of the pitch and roll vibrations, these values were obtained by properly adding up the flap-bending moments at 3.3 in. Any other quantity representing pitch/roll vibrations can be compensated for in the same fashion. The calculated control inputs required for vibration reduction stay within acceptable limits. For four of the five conditions tested they are smaller than the values used for the frequency response tests. As to be expected, the compensating controls greatly affect the blade loads, i.e., torsion, flap- and chordwise bending.

Sissingh, G. J.↗

Flight-test experience of a helicopter encountering an airplane trailing vortex

This paper presents results of a flight-test experiment of a UH-1H helicopter encountering the vortex wake of a C-54 airplane. The helicopter was instrumented to record the pilot control inputs, determine the upset experience, and measure critical loads within the rotor system. During the flight-test program 132 penetrations of the vortex wake were made by the helicopter at separation distances from 3/8 to 6-1/2 nautical miles. Test results indicated that the helicopter upsets and the vortex induced blade loads experienced were minimal and well within safe limits. The upsets were very mild when compared to a typical response of a small airplane to the vortex wake of the C-54 airplane.

Dunham, R. E., Jr.↗

Application of higher harmonic blade feathering for helicopter vibration reduction

Higher harmonic blade feathering for helicopter vibration reduction is considered. Recent wind tunnel tests confirmed the effectiveness of higher harmonic control in reducing articulated rotor vibratory hub loads. Several predictive analyses developed in support of the NASA program were shown to be capable of calculating single harmonic control inputs required to minimize a single 4P hub response. In addition, a multiple-input, multiple-output harmonic control predictive analysis was developed. All techniques developed thus far obtain a solution by extracting empirical transfer functions from sampled data. Algorithm data sampling and processing requirements are minimal to encourage adaptive control system application of such techniques in a flight environment.

Powers, R. W.↗

Helicopter icing research

A representative of the U.S. Army Research and Technology Laboratories was called upon to brief the workshop on results of flight test experiments with ice-phobic coatings applied to helicopter rotor blades. An overview of the Applied Technology Laboratory helicopter icing R and D program is presented.

Adams, R. I.↗

Free yaw performance of the Mod-0 large horizontal axis 100 kW wind turbine

The NASA Mod-0 Large Horizontal Axis 100 kW Wind Turbine was operated in free yaw with an unconed teetered, downwind rotor mounted on a nacelle having 8-1/2 deg tilt. Two series of tests were run, the first series with 19 meter twisted aluminum blades and the second series with 19 meter untwisted steel spar blades with tip control. Rotor speed were nominally 20, 26 and 31 rpm. It was found the nacelle stabilized in free yaw at a yaw angle of between -55 deg to -45 deg was relatively independent of wind speed and was well damped to short term variations in wind direction. Power output of the wind turbine in free yaw, aligned at a large yaw angle, was considerably less than that if the wind turbine were aligned with the wind. For the Mod-0 wind turbine at 26 rpm, the MOSTAB computer code calculations of the free yaw alignment angle and power output compare reasonably well with experimental data. MOSTAB calculations indicate that elimination of tilt and adding coning will improve wind turbine alignment with the wind and that wind shear has a slight detrimental effect on the free yaw alignment angle.

Corrigan, R. D.↗

Energy efficient engine: Low-pressure turbine subsonic cascade component development and integration program

A subsonic cascade test program was conducted to provide technical data for optimizing the blade and vane airfoil designs for the Energy Efficient Engine Low-Pressure Turbine component. The program consisted of three parts. The first involved an evaluation of the low-chamber inlet guide vane. The second, was an evaluation of two candidate aerodynamic loading philosophies for the fourth blade root section. The third part consisted of an evaluation of three candidate airfoil geometries for the fourth blade mean section. The performance of each candidate airfoil was evaluated in a linear cascade configuration. The overall results of this study indicate that the aft-loaded airfoil designs resulted in lower losses which substantiated Pratt & Whitney Aircraft's design philosophy for the Energy Efficient Engine low-pressure turbine component.

Sharma, O. P.↗

Hygrothermomechanical evaluation of transverse filament tape epoxy/polyester fiberglass composites

Transverse filament tape (TFT) fiberglass/epoxy and TFT polyester composites intended for low cost wind turbine blade fabrication have been subjected to static and cyclic load behavior tests whose results are presently evaluated on the basis of an integrated hygrothermomechanical response theory. Laminate testing employed simulated filament winding procedures. The results obtained show that the predicted hygrothermomechanical environmental effects on TFT composites are in good agreement with measured data for various properties, including fatigue at different R-ratio values.

Lark, R. F.↗

Space Infrared Telescope Facility (SIRTF) observatory design

The NASA Space IR Telescope Facility (SIRTF) is a 1-m aperture, cryogenically cooled IR observatory scheduled for launch into orbit in the mid-1990s. SIRTF will operate in the 2-700 micron range and yield a 1000-fold increase in sensitivity over NASA's IRAS observatory. A low inclination orbit compatible with Space Shuttle operations will be used. Results from comparisons of a system error budget allocation for the f/24 optical configuration with recent test data indicate that a figured fused silica mirror and a blade flexure mounting system can be cooled to cryogenic temperature while meeting required wavefront tolerances for substrate deformation. An all-He cooling system will be used in the low inclination orbit.

Brooks, W. F.↗

Application of a comprehensive analytical model of rotorcraft aerodynamics and dynamics (CAMRAD) to the McDonnell Douglas AH-64A helicopter

CAMRAD results on main rotor blade natural frequency and structural loads predictions are compared to flight test data and predictions of the Dynamic Analysis Research Tool (DART) and the Rotor/Airframe Comprehensive Aeroelastic Program (RACAP). Consideration is also given to the effects of various analytical options available in CAMRAD including dynamic stall, wake modeling, and the number of bending and torsion degrees of freedom included in the structural analysis. It is concluded that, while several modeling limitations are identified in the CAMRAD structural analyses, the structural loads predictions are as accurate as analysis codes which provide more representative models of the complex geometries and structures of the AH-64A rotor system. However, it is noted that the CAMRAD analysis cannot be considered fully reliable for dynamic predictions for more advanced bearingless rotor designs being proposed for future AH-64 configurations.

Callahan, C.↗

Friction-induced ignition of metals in high-pressure oxygen

Data are presented on friction-induced metal ignition (such as occurring as a result of the possible rubbing of oxygen-pressurized hydrostatic bearings and turbine blade tips) in a high-presure oxygen environment. Friction heating tests were carried out at oxygen pressures from 1 to 300 atm and surface speeds from 10 to 33 m/sec, using the NASA/White Sands Test Facility. Test results are presented on the rubbing of like material pairs spanning a wide range of burn factors and on that of dissimilar metal pairs having significantly different burn factors, indicating that the burn factor is a suitable index for rank ordering in ignition resistance for the most, but not all, materials.

Schoenman, Len↗

Full scale technology demonstration of a modern counterrotating unducted fan engine concept: Component test

The UDF trademark (Unducted Fan) engine is a new aircraft engine concept based on an ungeared, counterrotating, unducted, ultra-high-bypass turbofan configuration. This engine is being developed to provide a high thrust-to-weight ratio powerplant with exceptional fuel efficiency for subsonic aircraft application. This report covers the testing of pertinent components of this engine such as the fan blades, control and actuation system, turbine blades and spools, seals, and mixer frame.

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