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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,531 records · Page 85
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Adhesion of Self-Complementary, Sinusoidal Surfaces Fabricated Using Two-Photon Polymerization

Microscale, pick-and-place assembly is a non-lithographic assembly method poised to impact diverse fields including flexible electronics, microfluidics and robotics. However, a major technological challenge is the need to deterministically control adhesion between parts. Here, switchable adhesion involving 3D-printed, self-complementary surfaces is demonstrated. Mechanical properties of metasurfaces pressed against flat, rigid substrates are modeled using finite element methods. A series of flat slabs and metastructured slabs with 2D sinusoidal surfaces are printed using two-photon polymerization (2PP) of a shape-memory resin. The surface frequency of featured slabs was varied between $3.\bar3$ mm −1 and $26.\bar6$ mm −1 with similar amplitudes. Adhesion between printed metasurfaces and glass and between printed, self-complementary metasurfaces is studied above and below the cured resin’s glass transition temperature (∼45 °C). Simple heating of adhering surfaces to above 60 °C lowers adhesion, and compression of surfaces while above the glass transition temperature followed by cooling to room temperature elevates adhesion. The nominal adhesive strength between printed, self-complementary surfaces, as determined by the maximum observable pull-off stress, exceeds 3 MPa. Further tailoring complementary surfaces for adhesion control may facilitate microscale disassembly for recovery of components or precious metals.

amorphous materials↗
DOE OSTI2025

A surprising proliferation of detwinning in β -tin at extreme loading rates

Integrating data from dynamic compression experiments of condensed matter across three national laboratories has led to insight and quantitative calibration of materials strength over decades of loading rate. For many materials, a single strength model (such as PTW) is sufficient to capture the flow-stress strain rate relationship which is monotonic. Here, we show here that β -tin, a tetragonal metal, exhibits dramatic deviations from this behavior. Naive fitting to a single PTW model is insufficient to capture the behavior; indeed, such resulting inferred flow stress versus strain exhibits a non-monotonic behavior. We suggest a resolution to this by proposing that in β -tin there are important Bauschinger effects arising from favorable conditions for twinning and detwinning. A simple yield surface model when paired with PTW hardening captures the experimental data.

36 MATERIALS SCIENCE↗
DOE OSTI2025

High Energy Density Physics of Inertial Confinement Fusion Ablator Materials

The historic December 5, 2022 experiment at Lawrence Livermore National Lab’s (LLNL) National Ignition Facility (NIF) reached fusion energy ignition for the first time. This is the most important scientific breakthrough of the 21st century paves the way to future clean inertial fusion energy (IFE). The diamond (high density carbon (HDC)) ablator material used in this experiment displays detrimental effects due to the development of hydrodynamic instabilities at the diamond/fuel interface under shock compression. New alternatives to diamond ablators are required to step up the energy yield in ICF experiments. The unique combination of mechanical strength (approaching that of diamond), the ability to accommodate high-Z dopants (in contrast to diamond), and the tunability of the properties (through synthesis material with varying sp 3 content) make amorphous carbon (a-C) a promising material for next-generation IFE ablative capsules. However, despite its critical importance to the IFE program, the behavior of a-C carbon at extreme temperatures and pressures remains largely unexplored. The primary goals of this project were to perform groundbreaking dynamic compression experiments and predictive simulations to uncover the fundamental high-energy-density physics of amorphous carbon. Our goals were (1) to uncover the metastability range of amorphous carbon and probe phase transitions to diamond or metastable supercooled liquid carbon; (2) to acquire high-quality equation of state (EOS) data and develop an experimentally validated EOS from machine-learning MD simulations of the complex states of carbon; and (3) to uncover the complex behavior of carbon liquid in both thermodynamically stable and metastable supercooled states by accessing large areas of carbon phase diagram with amorphous samples with variable sp 3 content. Our proposed experimental program included measurements of equation of state and diffraction measurements using the Omega EP laser at the Laboratory of Laser Energetics at the University of Rochester. The theoretical/simulation program involved the development of machine-learning models of the complex response of amorphous carbon under dynamic compression by performing molecular dynamics simulations at experimental time and length scales using leadership class DOE supercomputers. Simulations guided experiments to observe predicted phenomena and acquire critical experimental data in specific pressure-temperature domains to validate theoretical models. This research delivered fundamental properties of novel amorphous carbon IFE ablator material, including phase diagram and EOS. These results will aid in IFE target design and implosion experiments. A unique combination of predictive simulations and dynamic and static experiments provided a highly inspirational intellectual environment for graduate students and postdocs involved in this project.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

High Cycle Fatigue Performance in Laser Shock Peened TC4 Titanium Alloys Subjected to Foreign Object Damage

During their service, titanium alloys are likely to suffer from the foreign object damage (FOD), resulting in a decrease in their fatigue strength. Laser shock peening (LSP) has been proved to effectively increase the damage tolerance of military engine components by introducing a magnitude compressive residual stress in the near-surface layer of alloys. In this paper, smooth specimens of a TC4 titanium alloy were used and treated by LSP and subsequently exposed to FOD, which was simulated by firing a steel sphere with a nominal velocity of 300 m/s, at 90° with the leading edge of the LSP-treated region using a light gas gun. All impacted specimens were then subjected to fatigue loading. The results showed that LSP could effectively improve the fatigue strength of the damaged specimens. The effect of LSP on the fatigue strength was assessed through fracture observations, microhardness tests and residual stress analyses. The residual stresses due to the plastic deformation caused by LSP and the FOD impact, which were found to play a crucial role on the fatigue strength, were determined using the commercial software ABAQUS.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Pseudoelasticity of SrNi2P2 Micropillar via Double Lattice Collapse and Expansion

The maximum recoverable strain of most crystalline solids is less than 1% because plastic deformation or fracture usually occurs at a small strain. In this work, we show that a SrNi 2 P 2 micropillar exhibits pseudoelasticity with a large maximum recoverable strain of ~14% under uniaxial compression via unique reversible structural transformation, double lattice collapse–expansion that is repeatable under cyclic loading. Its high yield strength (~3.8 ± 0.5 GPa) and large maximum recoverable strain bring out the ultrahigh modulus of resilience (~146 ± 19 MJ/m 3 ), a few orders of magnitude higher than that of most engineering materials. The double lattice collapse–expansion mechanism shows stress–strain behaviors similar to that of conventional shape-memory alloys, such as hysteresis and thermo-mechanical actuation, even though the structural changes involved are completely different. Our work suggests that the discovery of a new class of high-performance ThCr 2 Si 2 -structured materials will open new research opportunities in the field of pseudoelasticity.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2026

Ramp-release experiments for strength measurements: Strain-rate dependence

This paper presents an enhanced analysis method for investigating material properties at high strain rates, extending the capability of established experimental techniques to gain more information. The ramp-release method has been applied to many experiments reported at high (≈10 5 − 10 6 s −1 ) strain-rates. More recent data gathered at the National Ignition Facility (NIF) has enabled higher (≈10 8 s −1 ) strain-rates to be studied. Here, we present an initial application of ramp-release analysis to NIF ramp-compression data, illustrating both the opportunities and the practical challenges of extending these methods to laser-driven platforms. The higher strain-rates accessed at the NIF mean that there is more strain-rate enhancement to strength, and the experimental configuration means that this enhancement is more readily seen in the data. This is enabled by the capability of avoiding peak-compression attenuation through the sample thickness with a designed hold period made possible by the pulse-shaping capability of NIF. We propose that this combination of experimental conditions and an enhanced analysis method enables the strain-rate enhancement to strength to be studied, and potentially for this to inform physics models at smaller scales than the continuum.

36 MATERIALS SCIENCE↗
NASA NTRS1983

The dynamic tensile strength of ice and ice-silicate mixtures

The dynamic tensile strength of icy media is measured at strain rates on the order of 10,000/sec to aid in the understanding of impact and cratering phenomena. Compressed samples consisting of ice and ice-silicate mixtures with 5 and 30 wt % sand were impacted at temperatures between 230 and 250 K by projectile plexiglas plates imparting the required strain rates in less than 0.75 microsec. Taking the tensile stress corresponding to the transition from intact to spalled or fragmented samples as the dynamic tensile strength, strengths of 17, 20 and 22 MPa were obtained for the pure ice, 5 wt % sand, and 30 wt % sand specimens, respectively. The values lie considerably above those observed in static testing. A continuum fracturing model is used to obtain relations between tensile strength and stress rate as well as to derive stress and damage histories during tensile loading and the size distribution of icy fragments as a function of strain rate.

Lange, M. A.↗
DOE OSTI2019

The Influence of Casting Microvoids on the Constitutive Behavior of As-Quenched Al-Cu-Mn Alloy

Microvoids, a common casting defect, have a significant effect on the mechanical properties of as-quenched aluminum alloys. In this study, low-pressure casting and quenching processes were conducted on an Al-Cu-Mn alloy to investigate the porosity variation, which was characterized by using a high-precision densimeter and x-ray microtomography. Mechanical properties were tested at elevated densities varying from 2.7828 to 2.8114 g/cm{sup 3}. The Voce behavior and linear hypotheses were proposed on the relationship between the yield strength and density. A tensile constitutive model was established and validated with experimental data, and the difference between tension and compression was compared. With a decrease in density, the yield stress declined, and the tensile–compressive asymmetry increased. The ideal density, ρ{sub 0}, and the ideal saturated stress, σ{sub s}, of the as-quenched alloy were predicted. A comparison between the quantity and volume of microvoids showed that larger pores were the main factor affecting the porosity of the as-quenched alloy. The growth of single microvoid and the coalescence of several microvoids caused an increase in porosity under tensile stress.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Switching from batch to continuous granulation: A case study of metoprolol succinate ER tablets

Continuous manufacturing (CM) has been used to produce several immediate release drug products. No extended-release (ER) product manufactured employing CM technology has been approved yet. Herein this study investigated the critical aspects of switching from the batch mode of high shear granulation to the continuous operation of twin-screw granulation for extended-release tablets. Metoprolol succinate ER tablets was used as a model ER formulation for this purpose. A central composite design (CCD) was employed to determine the effects of high shear granulator (HSG) parameters, namely impeller speed, granulation time, and binder liquid feeding rate, on the critical granulation characteristics important for product performance. These critical granulation characteristics served as a guide for switching from the batch processing to the continuous operation for achieving the same breaking strength and dissolution for this ER metoprolol tablets. The granulation time was the most critical factor affecting the bulk properties of granules which contributed to tablet dissolution. The higher density and lower compressibility of granules were attained at the longest granulation time of 5.4 min with the fastest liquid feeding rate of 75 g/min. The granules’ density was the primary factor negatively affecting the dissolution of metoprolol tablets. However, the breaking strength of tablets confounded the effect of granules density on metoprolol dissolution. Switching the processing parameters of high shear granulation to twin-screw granulation achieved similar dissolution profiles (F2 greater than 50). The screw speed was not found to affect bulk properties of granules. The root cause of granulation failures in twin-screw granulation, such as premature consolidation, excessive swelling, poor cohesion, inconsistent shearing effects, and formation of deformed agglomerates, were identified. In conclusion, the use of critical granulation characteristics through a performance-based approach of ER tablets facilitated the switching of manufacturing of an ER formulation form batch to continuous operation.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Effect of Strain Rate on the Plastic Deformation and Fracture of 90W-7Ni-3Fe Alloy Prepared by Liquid-Phase Sintering

In this study, the effect of the strain rates on the plastic deformation behavior and fracture mechanism of 90W-7Ni-3Fe heavy alloy prepared by liquid-phase sintering was investigated. Stress–strain tests were carried out in tensile and compression under quasi-static condition with the strain rate ranging from 10{sup −3} to 1 s{sup −1}. Dynamic test was examined using a compression split Hopkinson bar at strain rates ranging from 1000 to 1700 s{sup −1} in order to evaluate the effects of high strain rate on dynamic plastic deformation behavior. Quasi-static tests results show that the strength and hardness of this alloy increase with increasing strain rate. Results indicate that the as-sintered 90W-7Ni-3Fe heavy alloy has obvious strain-hardening characteristic under tensile or compression deformation under quasi-static condition. At this time, strain hardening is the main factor. Nevertheless, strain-hardening and strain-softening behaviors of the specimens occur simultaneously under dynamic compression condition. The effect of compressive stress on the work hardening is more obvious. A strong relevance of work-hardening effect on strain rate is also found. And the fracture mode of quasi-static and dynamic compression samples is also different.

36 MATERIALS SCIENCE↗
NASA NTRS1989

Mechanical properties of lunar regolith and lunar soil simulant

Through the Surveyor 3 and 7, and Apollo 11-17 missions a knowledge of the mechanical properties of Lunar regolith were gained. These properties, including material cohesion, friction, in-situ density, grain-size distribution and shape, and porosity, were determined by indirect means of trenching, penetration, and vane shear testing. Several of these properties were shown to be significantly different from those of terrestrial soils, such as an interlocking cohesion and tensile strength formed in the absence of moisture and particle cementation. To characterize the strength and deformation properties of Lunar regolith experiments have been conducted on a lunar soil simulant at various initial densities, fabric arrangements, and composition. These experiments included conventional triaxial compression and extension, direct tension, and combined tension-shear. Experiments have been conducted at low levels of effective confining stress. External conditions such as membrane induced confining stresses, end platten friction and material self weight have been shown to have a dramatic effect on the strength properties at low levels of confining stress. The solution has been to treat these external conditions and the specimen as a full-fledged boundary value problem rather than the idealized elemental cube of mechanics. Centrifuge modeling allows for the study of Lunar soil-structure interaction problems. In recent years centrifuge modeling has become an important tool for modeling processes that are dominated by gravity and for verifying analysis procedures and studying deformation and failure modes. Centrifuge modeling is well established for terrestrial enginering and applies equally as well to Lunar engineering. A brief review of the experiments is presented in graphic and outline form.

Steven W Perkins↗
DOE OSTI2016

EXTRASOLAR GIANT MAGNETOSPHERIC RESPONSE TO STEADY-STATE STELLAR WIND PRESSURE AT 10, 5, 1, AND 0.2 au

A three-dimensional, multifluid simulation of a giant planet’s magnetospheric interaction with steady-state stellar wind from a Sun-like star was performed for four different orbital semimajor axes—10, 5, 1, and 0.2 au. We simulate the effect of the increasing, steady-state stellar wind pressure related to the planetary orbital semimajor axis on the global magnetospheric dynamics for a Saturn-like planet, including an Enceladus-like plasma torus. Mass-loss processes are shown to vary with orbital distance, with the centrifugal interchange instability displayed only in the 10 and 5 au cases, which reach a state of mass-loss equilibrium more slowly than the 1 or 0.2 au cases. The compression of the magnetosphere in the 1 and 0.2 au cases contributes to the quenching of the interchange process by increasing the ratio of total plasma thermal energy to corotational energy. The strength of field-aligned currents, associated with auroral radio emissions, is shown to increase in magnitude and latitudinal coverage with a corresponding shift equatorward from increased dynamic ram pressure experienced in the hotter orbits. Similar to observed hot Jovian planets, the warm exo-Saturn simulated in the current work shows enhanced ion density in the magnetosheath and magnetopause regions, as well as the plasma torus, which could contribute to altered transit signals, suggesting that for planets in warmer (>0.1 au) orbits, planetary magnetic field strengths and possibly exomoons—via the plasma torus—could be observable with future missions.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2020

Interfacial toughness: dependence on surface roughness and test temperature

Interfacial toughness quantifies resistance to crack growth along an interface and in this investigation the toughness of an aluminum/epoxy interface was measured as a function of surface roughness and test temperature. The large strain response of the relatively ductile epoxy adhesive used in this study was also characterized. This epoxy adhesive exhibits intrinsic strain-softening after initial compressive yield and then deforms plastically at a roughly constant flow stress until it rapidly hardens at large compressive strains. Here, we find that interface toughness scales as the product of the temperature dependent epoxy yield strength and a length scale that characterizes surface roughness. The proposed scaling is based upon dimensional considerations of a model problem that assumes that the characteristic length scale of both the roughness and the crack-tip yield zone is small relative to the region dominated by the linear elastic asymptotic crack-tip stress field. Furthermore, the model assumes that interfacial failure occurs only after the epoxy begins to harden at large strains. The proposed relationship is validated by our interfacial toughness measurements.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Study of the interplay between lower-order and higher-order energetic strain-gradient effects in polycrystal plasticity

in this report strain-gradient (SG) plasticity refers to a class of non-local theories in which gradients of plastic slip determine the storage of geometrically necessary dislocations, introducing a length-scale dependence in the mechanical behavior of crystalline materials, which is otherwise lacking in local theories. In this work, we incorporate lower-order (LO) and higher-order energetic (HOE) strain-gradient effects into a crystal plasticity fast Fourier transform (FFT)-based formulation to investigate the interplay of the length scale that each strain-gradient term introduces at the microscale, and the mechanical properties that result at the macroscale. For an applicable range of length scales, we consider two systems: a 1-D two-phase face centered cubic (FCC) laminate and a 3-D FCC polycrystal, and two uniaxial deformation modes: monotonic tension and cyclic tension–compression. We show that increases in the individual LO and HOE length scales increase the hardening rate and strength of the material, respectively. When combined, the strong LO hardening is less pronounced than the effect alone due to the lowering of the gradients due to the HOE microstress. We demonstrate that the LO and HOE hardening manifest as “isotropic” (yield surface expansion) and “kinematic” (yield surface shift) effects, respectively, consistent with their theoretical origins. We show that in cyclic loading, the Bauschinger effect emerges in both local and non-local calculations and link its origins and severity to the behavior in the strain field, slip-system rates, and the HOE microforce.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Mechanical properties, deformation behavior and microstructure evolution of Ti-43Al-6Nb-1Mo-1Cr alloys

Highlights: • The alloys exhibit excellent high-temperature tensile properties. • Activation energy of deformation (Q) and n are 571 KJ/mol and 2.765, respectively. • The hot processing maps of strain 0.5 and 0.6 are displayed. • Phase transformations and microstructure evolution are explained in different conditions. • Three types of deformation mechanisms are exhibited at different temperature. - Abstract: The high-temperature properties, microstructure evolution and deformation behavior of a novel Ti-43Al-6Nb-1Mo-1Cr(at.%) alloy were studied in this paper. The ultimate tensile strength (UTS) and elongation (δ) were tested at 800, 850, and 900 °C, in which the excellent strength 551 MPa, 510 MPa, and 382 MPa, and elongation 2.9%, 12.7%, and 16.8% were exhibited, respectively. Isothermal compression tests were carried out in the temperature range of 1100–1250 °C and strain rate range of 0.001–1.0 s{sup − 1}. Based on dynamic materials model (DMM) and phase diagram, dynamic recrystallization mechanism and phase transformation during thermal deformation were clarified and the hot processing maps were calculated. The experimental results show that the values of stress exponent (n) and the apparent deformation activation energy (Q) of Ti-43Al-6Nb-1Mo-1Cr(at.%) were calculated to be 2.77 and 571 KJ/mol. Meanwhile, three various types of microstructure evolution in different deformation conditions were discussed and concluded.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Shock-ramp compression of tin near the melt line

Tin has been shock compressed to ~69 GPa on the Hugoniot using Sandia’s Z Accelerator. A shockless compression wave closely followed the shock wave to ramp compress the shocked tin and probe a high temperature quasi-isentrope near the melt line. A new hybrid backwards integration – Lagrangian analysis routine was applied to the velocity waveforms to obtain the Lagrangian sound velocity of the tin as a function of particle velocity. Surprisingly, an elastic wave was observed on initial compression from the shock state. The presence of the elastic wave indicates tin possess a small but finite strength at this shock pressure, strongly indicating a (mostly) solid state. Finally, high fidelity shock Hugoniot measurements on tin sound velocities in this stress range may be required to refine the shock melting stress for pure tin.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Amplification of turbulence through multiple planar shocks

We study the amplification of isotropic, incompressible turbulence through multiple planar, collisional shocks, using analytical linear theory. There are two limiting cases we explore. The first assumes shocks occur rapidly in time such that the turbulence does not evolve between shocks. Whereas the second case allows enough time for turbulence to isotropize between each shock. For the latter case, through a quasi-equation-of-state, we show that the weak multishock limit is agnostic to the distinction between thermal and vortical turbulent pressures, like an isotropic volumetric compression. When turbulence does not return to isotropy between shocks, the generated anisotropy—itself a function of shock strength—can feedback on amplification by further shocks, altering choices for maximal or minimal amplification. In addition for this case, we find that amplification is sensitive to the shock ordering. As a result, we map how choices of shock strength can impact these amplification differences due to ordering, finding, for example, shock pairs which lead to identical mean postshock fields (density, temperature, pressure) but maximally distinct turbulent amplification.

Astrophysical fluid dynamics↗
DOE OSTI2019

Investigations of plasma evolution in Laser Ablation Z-Pinch Experiments using Time-Resolved Optical Spectroscopy

In this dissertation, investigations of the temporal evolution of magnetically driven plasmas are presented. These studies were carried at the Nevada Terawatt Facility using the Zebra pulsed-power accelerator to magnetically compress and confine a cylindrical plasma column. Important parameters needed to characterize these laboratory plasmas include magnetic field strength and orientation, as well as electron number density and temperature. To fully understand the characteristics of a plasma, accurate experimental measurement of these parameters is essential. To determine the electron temperature, the Boltzmann plot method was used. Simulated spectra from PrismSPECT were compared to experimental measurements in order to measure electron number density and temperature early in the pinched plasma formation. Simultaneously, Mach-Zehnder laser interferometry was used to provide complementary measurements of the electron number density. A novel method, streaked Zeeman-induced Magnetic Splitting optical spectroscopy, was developed to measure time- and space-resolved magnetic field strengths in these hot, dense plasmas. This technique has also been applied to diagnose the magnetic field strengths in laser ablation Z-pinch experiments, wherein a pulsed power driver pinches a laser ablated plume.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗