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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,531 records · Page 85
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Microstructural investigation of plastically deformed Ti{sub 20}Zr{sub 20}Hf{sub 20}Nb{sub 20}Ta{sub 20} high entropy alloy by X-ray diffraction and transmission electron microscopy

The microstructure evolution in body-centered cubic (bcc) Ti{sub 20}Zr{sub 20}Hf{sub 20}Nb{sub 20}Ta{sub 20} high entropy alloy during quasi-static compression test was studied by X-ray line profile analysis (XLPA) and transmission electron microscopy (TEM). The average lattice constant and other important parameters of the microstructure such as the mean crystallite size, the dislocation density and the edge/screw character of dislocations were determined by XLPA. The elastic anisotropy factor required for XLPA procedure was determined by nanoindentation. XLPA shows that the crystallite size decreased while the dislocation density increased with strain during compression, and their values reached about 39 nm and 15 × 10{sup 14} m{sup −2}, respectively, at a plastic strain of ~ 20%. It was revealed that with increasing strain the dislocation character became more screw. This can be explained by the reduced mobility of screw dislocations compared to edge dislocations in bcc structures. These observations are in line with TEM investigations. The development of dislocation density during compression was related to the yield strength evolution. - Highlights: • Ti{sub 20}Zr{sub 20}Hf{sub 20}Nb{sub 20}Ta{sub 20} high entropy alloy was processed by arc-melting. • The mechanical was evaluated by RT compression test. • The microstructure evolution was studied by XLPA and TEM. • With increasing strain the dislocation character became more screw. • The yield strength was related to the development of the dislocation density.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Formation of conductive copper lines by femtosecond laser irradiation of copper nitride film on plastic substrates

In this paper, we report a simple method to form conductive copper lines by scanning a single-beam femtosecond pulse laser on a plastic substrate covered with copper nitride (Cu{sub 3}N) film. The Cu{sub 3}N films were prepared by DC magnetron sputtering in the presence of an Ar + N{sub 2} atmosphere at 100 °C. The influence of the laser power and scanning speed on the formed copper line width, surface features, and morphology was analyzed by means of optical microscopy, X-ray diffraction, non-contact 3D profilometer, and scanning electron microscopy. The experimental results demonstrate that low laser power and low scanning speed favor the formation of uniform and flat Cu lines. After process optimization, copper lines with a width less than 5 μm were obtained, which provides an attractive application prospect in the field of flexible electronic devices.

36 MATERIALS SCIENCE↗
DOE OSTI2023

A publicly available PyTorch-$\mathrm{ABAQUS}$ $\mathrm{UMAT}$ deep-learning framework for level-set plasticity

Here this paper introduces a publicly available PyTorch-ABAQUS deep-learning framework of a family of plasticity models where the yield surface is implicitly represented by a scalar-valued function. In particular, our focus is to introduce a practical framework that can be deployed for engineering analysis that employs a user-defined material subroutine (UMAT/VUMAT) for ABAQUS, which is written in FORTRAN. To accomplish this task while leveraging the back-propagation learning algorithm to speed up the neural-network training, we introduce an interface code where the weights and biases of the trained neural networks obtained via the PyTorch library can be automatically converted into a generic FORTRAN code that can be a part of the UMAT/VUMAT algorithm. To enable third-party validation, we purposely make all the data sets, source code used to train the neural-network-based constitutive models, and the trained models available in a public repository. Furthermore, the practicality of the workflow is then further tested on a dataset for anisotropic yield function to showcase the extensibility of the proposed framework. A number of representative numerical experiments are used to examine the accuracy, robustness and reproducibility of the results generated by the neural network models.

36 MATERIALS SCIENCE↗
DOE OSTI2013

Improved ductility of a transformation-induced-plasticity steel by nanoscale austenite lamellae

TRIP (transformation-induced-plasticity) steel with a chemical composition of 0.19C–0.30Si–1.76Mn–1.52Al (weight percentage, wt.%) have been treated by intercritical annealing and austempering process. The microstructures of the obtained samples consist of the ferrite, the bainite and the retained austenite phase. The volume fractions of the bainite and the retained austenite gradually increase with increasing the temperature of the intercritical annealing. Consequently, significantly different mechanical properties have been observed. The sample annealed at 820°C (for 120s) and partitioned at 400°C (for 300s) has the best combination of ultimate tensile strength (UTS, ~682 MPa) and elongation to failure (~70%) with about 26% of bainitic ferrite plates and 17% retained austenite in its microstructure. The retained austenite has a lamella morphology with 100–300 nm in thickness and 2–5 μm in length. On the contrary, the sample annealed at the same temperature without the partitioning process yields much lower UTS and elongation to failure.

mechanical properties↗
DOE OSTI2018

Temperature-dependent plastic deformation mechanisms of a Cu/steel transforming nanolamellar composite

Metallic nanolamellar composites possess unusually high strength owing to the high density interfaces that impede dislocation nucleation and migration. Meanwhile most nanolamellar composites show limited ductility in tension due to the lack of effective deformation mechanisms. Martensitic transformation, once multiplied with dislocations, can improve the work hardening efficiently during plastic deformation, leading to enhanced ductility. It is thereby of interest to investigate the mechanical behavior of nanolamellar composites that contain martensitic constituents. We here report on the temperature-dependent deformation mechanisms of a nanolamellar Cu/carbon-steel composite wire with a high volume fraction of retained austenite. Tensile tests at various temperatures reveal that the mechanical behavior of the composite is sensitive to temperature, analogous to the feature of deformation-induced martensitic transformation in steels with mechanically metastable austenite. In particular, a maximum uniform elongation of 63% is achieved at 180 degrees C. In situ synchrotron X-ray studies suggest that the deformation mechanisms of the composite are a result of the competition between transformation and slip of the retained austenite. Finally, a deformation mechanism map is proposed and the boundary between stress- and strain-induced martensitic transformation is clearly identified.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Comparison of cracking behavior of nanocrystalline Cu film on substrates of different plastic deformation mechanisms

Nanocrystalline (NC) metallic thin films on metal substrates usually undergo substantial cracking at applied strains of a few percent due to strain concentration at the film/substrate interfaces. In this work, we show that the cracking of a nanocrystalline Cu film can be significantly inhibited by a NiTi substrate. NC Cu films are deposited on 304 stainless steel, Kapton and NiTi substrates, in which plastic deformation occurs via dislocation slip, molecule chain disentanglement and collective lattice shear, respectively. NC Cu film on NiTi substrate starts to show observable cracks at an applied strain of 24%, in contrast to 6% for that on steel and 15% for that on Kapton. Further, the crack density in the film on NiTi substrate is two to three orders lower than the counterparts. The discrepancy is suggested to attribute to the reduced local strain concentration enabled by the uniform lattice shear and high strain hardening of the NiTi substrate.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Electro and electro-photo plasticity of CdZnTeSe and CdZnTe

In this work, we studied the influence of applied bias on of the Vickers microhardness HV 0.025 of CdZnTeSe and CdZnTe semi-insulating samples without and with the illumination of light at 870 nm. We observed that a small applied bias results in the hardening of the material. The effect is strongest at a bias of ± 0.5 V and is further strengthened by additional illumination. We suggest that the observed positive electro and electro-photo plastic effects in CdZnTeSe and CdZnTe can be explained by an increase in the concentration of free electrons and holes injected from contacts in a biased sample or generated by illumination. These free carriers can be trapped at dislocations and induce a reconstruction of bonds at the dislocation core. The necessity to break the bonds before dislocation glide results in an increase of microhardness.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Intergranular ductile failure of materials with plastically heterogeneous grains

In several precipitation hardened alloys that are susceptible to intergranular ductile failure, precipitation does not always occur uniformly throughout the microstructure, and regions close to grain boundaries may remain precipitate-free. These precipitate-free zones (PFZs) in the material microstructures result in plastically heterogeneous grains, since PFZs are expected to have lower yield strength but higher strain-hardenability compared to the precipitate containing grain interior. Experimentally, the presence of PFZs in precipitation-hardened alloys has been associated with both increase and decrease in materials’ ductility, with or without significant change in the strength. Thus, to understand and rationalize the experimental observations, we have carried out extensive microstructure-based finite element calculations of intergranular ductile failure in materials under tensile loading conditions. In the calculations, both the grain boundaries and PFZs are discretely modeled, and a wide range of the values of yield strength, strain-hardenability and width of PFZs in the material microstructures are analyzed. Our results show that the effects of PFZs on the overall mechanical response of the material strongly depend on the values of yield strength and strain-hardenability of PFZs. Here, there exists an optimum combination of the values of these two parameters that can result in the overall ductility and tensile strength of the material microstructures with PFZs being greater than the microstructures without PFZs.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Amorphous complexion-aided sintering enables scalable processing of bulk nanocrystalline Cu-Zr with high strength and compressive plasticity

Nanocrystalline alloys can have exceptional strengths, yet due to limited microstructural stability it is difficult to fabricate bulk pieces through traditional processing routes that retain nanosized grains. In this study, centimeter-sized Cu-Zr alloy pellets were fabricated via a simple and improved powder metallurgy processing route. Different consolidation temperatures and times were employed to investigate the effect of amorphous grain boundary complexions on densification and the resulting mechanical properties. Bulk compression tests were carried out, with the samples that were hot pressed at 900 °C for 10 h exhibiting an excellent combination of average yield strength of 722 ± 45 MPa and average failure strain of 25.3 ± 2.4 %. Furthermore, we find that a powder processing route which enables amorphous complexion-assisted sintering leads to samples that (1) reach full density without requiring quenching treatments or other complex processing, (2) demonstrate appreciable plasticity, and (3) have strength that competes with commercially available high-strength Cu alloys.

Bulk nanocrystalline alloy↗
DOE OSTI2023

Lineshape response of plastic scintillator to pair production of 4.44 MeV γ’s

We measure the distribution of energy deposited in a 40 × 88 mm plastic scintillator by e + e – pair production of 4.44 MeV γ-rays. He, we observe the double-escape peak of 3.42 MeV from pair production by tagging 511 keV annihilation radiation in two high-Z scintillators. The source is a standard commercial neutron source using α-emitting 241 Am encapsulated with 9 Be, which has a reaction branch feeding the first I π = 2 + state of 12 C making the 4.44 MeV γ-rays. We demonstrate the extraction of the double-escape peak from the large neutron-produced backgound, and explore some of the features and difficulties of this technique with our apparatus.

Beta calibration↗
DOE OSTI2022

The behavior of antioxidant irganox 1010 during the thermal degradation of a plastic bonded explosive

The effect of water concentration on the aging behavior of blend components in plastic bonded explosive (PBX) 9501 is investigated when samples were aged up to 24 months under various conditions. Additionally, the blend components studied here are: poly(urethane ester) (Estane®5703) (Estane), nitroplasticizer (NP), and antioxidant Irganox 1010 (Irg1010). The experimental results reveal that NP is prone to thermally degrading and producing H 2 O, NO x , and HNO x species, which are the predominant species to consume Irg1010 during PBX 9501 aging under inert environment. As Irg1010 is completely consumed, Estane degrades through oxidation and NP addition, in addition to well anticipated hydrolysis. The competition among hydrolysis, oxidation, and NP addition results in non-monotonical changes in the molecular weight of Estane over the aging process.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Modeling Plastic Deformation of Steel Plates in Hypervelocity Impact Experiments

Hypervelocity impact experiments were done with a two-stage light gas gun to study the plastic deformation of metallic plates. Cylindrical Lexan projectiles were fired at A36 steel target plates with a velocity range of 4.5-6.0 km/s. Experiments were designed to produce a front side impact crater and a permanent bulging deformation on the back surface of the target while preventing complete perforation. Free surface velocities from the back surface of target plate were acquired using the newly developed Multiplexed Photonic Doppler Velocimetry (MPDV) system. Two different computational techniques were developed to simulate this type of experiment: Lagrangian-based smooth particle hydrodynamics (SPH) in LS-DYNA and the Eulerian-based hydrocode CTH. Parameters for material models including equation of state, compressive strength, and spall model were selected to obtain highest fidelity numerical results to compare with experiment.

36 MATERIALS SCIENCE↗
DOE OSTI2017

In-situ Neutron Diffraction Analysis of Crystal Plasticity of Retained Austenite in Bearing Steel

The presence of retained austenite in bearing steels can have a significant effect on the mechanical response of the material at varying length scales. Since retained austenite is metastable and cannot be produced independently without martensite/carbides, the key physical data on elastic-plastic behaviour is absent. In order to address this issue, this study investigates the transformation behaviour of retained austenite using in-situ neutron diffraction during uniaxial tensile testing of through hardened A485 (Grade 1) bearing steel. The study showed that retained austenite does not transform until the yield point of 1.0 GPa, and the transformation suddenly initiates once the true stress exceeds the macroscopic yield point. Analysis of the lattice strain and evolution of peak intensities showed that most of the deformation is accommodated by the retained austenite with <200> crystallographic direction parallel to the loading direction (LD). Analysis further revealed that these austenite planes were transformed into martensite with <211> direction parallel with the LD.

Bedekar, Vikram↗
DOE OSTI2022

The mechanical behavior of metal-halide perovskites: Elasticity, plasticity, fracture, and creep

Wide ranging mechanical properties — elasticity, plasticity, fracture, and creep — most relevant to the mechanical reliability of perovskite solar cells (PSCs) are systematically investigated. High quality bulk single-crystals of the commonly studied metal-halide perovskites (MHPs) relevant to PSCs are fabricated and studied: CH 3 NH 3 PbBr 3 (MAPbBr 3 ) and CH 3 NH 3 PbI 3 (MAPbI 3 ). The first direct measurement of MHP Young's modulus (E) using uniaxial compression reveals E <100> of 13.1 ± 1.3 and 10.6 ± 1.0 GPa for MAPbBr 3 and MAPbI 3 , respectively. Further, the Vickers micro-hardness H (100) of MAPbBr 3 and MAPbI 3 is 0.54±0.02 GPa and 0.76±0.05 GPa, respectively. The Vickers micro-indentation fracture toughness K IC of MAPbBr 3 and MAPbI 3 is estimated at 0.20±0.03 MPa∙m 0.5 and 0.18±0.03 MPa∙m 0.5 , respectively. The stress-exponent, n, extracted from nanoindentation creep data is ~8 and ~10 for MAPbBr 3 and MAPbI 3 , respectively. The trends in these properties are discussed. These properties are best estimates and are recommended for use in future mechanical behavior and reliability analyses of MHPs and PSCs.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Technoeconomic Analysis of a Microwave-Assisted Novel Process That Converts Polypropylene Plastic Waste to Propylene

Propylene is an important petrochemical that is used in various industries, including the automobile and polymer sectors. Conventionally, propylene has been produced through fluid catalytic cracking, steam cracking, and propane dehydrogenation. In this project, a novel process to produce propylene from polypropylene plastic waste using a microwave reactor is introduced. Propylene production is simulated in Aspen Plus for both the conventional propane dehydrogenation process and the novel design, with heat integration applied to minimize utility demands and the conventional process serving as the base case for comparison. Finally, a tailored technoeconomic analysis is carried out for both simulated cases to estimate important economic indicators. Analysis of the results shows that the novel microwave-assisted process outperforms the conventional route for propylene production, achieving a single-pass conversion of almost 100%, compared with only 33.8% in the conventional plant. The Net Present Value of the novel plant is $\$1720.3$ MM, which is 3.5 times higher than the conventional process, while the Levelized Cost of Propylene is reduced by 40%. Capital and operating expenditure are also improved in the proposed scheme, with reductions of approximately $\$29$ MM and $\$222$ MM/yr, respectively. In addition to cost savings, this novel process also provides a convenient means to recycle waste polypropylene.

42 ENGINEERING↗
DOE OSTI2024

Dehydrogenated Polyethylene from Discarded Plastics as a Synthon for Functional Polyolefins

Many valuable specialty chemicals and drug candidates rely on synthesizing reactive intermediates to generate the final product(s). An approach that leverages C-H activation chemistry to achieve chemically active reactive handles for polymer diversification is desirable. Further, this report describes the synthesis and functionalization of dehydrogenated high-density polyethylene (HDPE) from discarded post-consumer plastic via acceptorless Ir-pincer-catalyzed non-oxidative dehydrogenation followed by acid-catalyzed hydroamination and hydroalkoxylation. The final products show significant material property changes with tunability and scalability through variation of the olefin content. This method highlights the potential value of dehydrogenated intermediates as platforms to enable carbon circularity and polyolefin end-of-life management strategies.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2024

Nano-Plasticity of an Electrified Ionic Liquid/Electrode Interface: Uncovering Hard–Soft Structuring via Controlled Metal Fill Factor

Here, ionic liquids (ILs) nanostructuring at electrified interfaces is of both fundamental and practical interest as these materials are increasingly gaining prominence in energy storage and conversion processes. However, much remains unresolved about IL potential-controlled (re)organization under highly polarized interfaces, mostly due to the difficulty of selectively probing both the distal and proximal surface layers of adsorbed ions. In this work, the structural dynamics of the innermost layer (<10 nm from the surface) were independently interrogated from that of the ionic layers in the sub-surface region (>100 nm from the surface), using an infrared (IR) spectroscopy approach. By tuning the metal fill factor of gold films deposited on conductive metal oxide-modified IR internal reflection elements, the charge-driven (re)structuring of the inner and distal layers of 1-butyl-1-methylpyrrolidinium trifluoromethanesulfonate is unveiled. Within a relatively wide potential region (~±1 V) bounding the potential of zero charges, the ionic liquid is shown to undergo a reversible (i.e., soft) reorganization whereby the innermost layer of anions (cations) is exchanged by a layer of cations (anions). Kinetically unhindered changes in the number density of constituent cations and anions largely follow electrostatic expectations in the subsurface region, whereas the innermost layer exhibits a pronounced hysteresis and very slow relaxation. Under larger negative potential bias, IL restructuring is characterized by a highly irreversible (i.e., hard) and intense interfacial densification of the BMPy + cations, consistent with the formation of nanoscale segregated liquids. The outcomes of this work reveal a plastic IL nanostructuring under a strong electric field.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Hydrogenolysis of Polypropylene and Mixed Polyolefin Plastic Waste over Ru/C to Produce Liquid Alkanes

Catalytic depolymerization of polyolefins is a promising chemical recycling strategy to create value-added products from waste plastics, which are accumulating in landfills and the natural environment at unsustainable rates. The cleavage of strong C–C bonds in polyolefins can be performed using a noble metal and hydrogen via a hydrogenolysis mechanism. Previously, we identified ruthenium nanoparticles supported on carbon (Ru/C) as a highly active heterogeneous catalyst for the conversion of polyethylene into liquid and gaseous n-alkanes under mild conditions. In the present study, we investigated the catalytic depolymerization of polypropylene (PP) under mild conditions (200–250 °C, 20–50 bar H 2 ). We demonstrate that Ru/C produces C 5 –C 32 iso-alkane yields above 68% in the absence of solvent and identify trade-offs between product yield and temperature, hydrogen pressure, and reaction time. We apply a rigorous analytical method to quantify all liquid and gaseous alkane products. The characterized catalyst was found to be recyclable after the complete depolymerization of high molecular weight PP (M w ~ 340,000 Da) to liquid and gaseous hydrocarbons and after depolymerization of a postconsumer PP centrifuge tube. Finally, the catalyst was shown to be effective in depolymerizing a mixture of high-density polyethylene and PP to produce a mixture of linear and branched liquid alkanes, demonstrating feasibility for the depolymerization of streams of mixed polyolefin waste.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗