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All sourcesNASA NTRSDOE OSTI
DOE OSTI2024

Understanding Formation of Irradiation-Induced Defects through 4D-STEM, Electron Tomography, and WBDF-STEM

A major challenge in advancing nuclear materials for next-generation fission and proposed fusion reactors is to comprehensively understand the formation of irradiation-induced defects. Here it is essential to correlate the evolution of irradiation-induced defects and the degradation of mechanical properties, as they collectively dictate the material's lifespan and ensure nuclear safety. Scanning transmission electron microscopy (STEM) based techniques have emerged as indispensable tools for irradiation-induced defect characterization, offering high spatial resolution imaging and chemical analysis, such as electron energy loss spectroscopy (EELS) and energy dispersive X-ray spectroscopy (EDXS). These techniques have been effectively used to obtain an atomic-scale view of the defect structure. Recent advances in electron microscopy, particularly in 4D-STEM, offer detailed insight into microstructural evolution by capturing full 2D diffraction patterns at every pixel position. Using high-speed direct electron detectors, this technology generates a four-dimensional dataset, overcoming the limitations of traditional STEM imaging.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Evolution of the Fe{sup 3+} Ion Local Environment During the Phase Transition ε-Fe{sub 2}O{sub 3} → α-Fe{sub 2}O{sub 3}

Evolution of the local environment of Fe{sup 3+} ions in deposited Fe{sub 2}O{sub 3}/SiO{sub 2} nanoparticles formed in samples with different iron contents was investigated in order to establish the conditions for obtaining the stable ε-Fe{sub 2}O{sub 3}/SiO{sub 2} samples without impurities of other iron oxide polymorphs. Microstructure of the samples with an iron content of up to 16% is studied by high-resolution transmission electron microscopy, X-ray diffraction analysis, and Mössbauer spectroscopy, and their magnetic properties are examined. At iron concentrations below 6%, calcinations of iron-containing precursor nanoparticles in a silica gel matrix lead to the formation of the ε-Fe{sub 2}O{sub 3} iron oxide polymorphic modification without foreign phase impurities, while at the iron concentration in the range of 6–12%, the hematite phase forms in the sample in the fraction of no more than 5%. It is concluded on the basis of the data obtained that the spatial stabilization of iron-containing particles is one of the main factors facilitating the formation of the ε-Fe{sub 2}O{sub 3} phase in a silica gel matrix without other iron oxide polymorphs. It is demonstrated that the increase in the iron content leads to the formation of larger particles in the sample and gradual changes of the Fe{sup 3+} ion local environment during the phase transition ε-Fe{sub 2}O{sub 3} → α-Fe{sub 2}O{sub 3}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Electrochemical Behavior of Mg-Al-Zn-Ga Alloy as Anode Materials in 3.5 wt.% NaCl Solution

The microstructure and electrochemical behaviors of Mg-Al-Zn and Mg-Al-Zn-Ga alloys as anode materials were investigated by morphology observation, composition analysis, phase identification, and electrochemical tests. The experimental results suggest that Ga alloying can refine the grains of the Mg-Al-Zn alloy by promoting second-phase segregation, which comprises Mg{sub 17}Al{sub 12} and GaMg{sub 2}. The comparison of discharge tests indicates that adding Ga to the Mg-Al-Zn alloy can negatively shift the discharge potential, provide a high current density, promote the formation of tiny and thin products, and improve the utilization efficiency. Meanwhile, the addition of Ga can increase the corrosion resistance of Mg-Al-Zn alloy because the Ga alloying promotes the segregation of the intermetallic phases in the Mg matrix. The intermetallic phases disperse in isolate states in the Mg matrix, resulting in their falling off from the substrate once their adjacent Mg is exhausted and subsequently ceasing the micro-galvanic corrosion. The Mg-Al-Zn-Ga alloy with higher corrosion resistance performs better discharge activity than that of Mg-Al-Zn alloy in 3.5 wt.% NaCl solution, implying that the Mg-Al-Zn-Ga alloy is a promising anode material for seawater-activated battery.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Real-time microstructure imaging by Laue microdiffraction: A sample application in laser 3D printed Ni-based superalloys

Synchrotron-based Laue microdiffraction has been widely applied to characterize the local crystal structure, orientation, and defects of inhomogeneous polycrystalline solids by raster scanning them under a micro/nano focused polychromatic X-ray probe. In a typical experiment, a large number of Laue diffraction patterns are collected, requiring novel data reduction and analysis approaches, especially for researchers who do not have access to fast parallel computing capabilities. In this article, a novel approach is developed by plotting the distributions of the average recorded intensity and the average filtered intensity of the Laue patterns. Visualization of the characteristic microstructural features is realized in real time during data collection. As an example, this method is applied to image key features such as microcracks, carbides, heat affected zone, and dendrites in a laser assisted 3D printed Ni-based superalloy, at a speed much faster than data collection. Such analytical approach remains valid for a wide range of crystalline solids, and therefore extends the application range of the Laue microdiffraction technique to problems where real-time decision-making during experiment is crucial (for instance time-resolved non-reversible experiments).

36 MATERIALS SCIENCE↗
DOE OSTI2024

Microstructural Coarsening Kinetics and Mechanical Property Changes in Long-Term Aged Sn–Pb–Sb Solder Joints

Tin-lead-antimony (50Sn–47Pb–3Sb wt.%) soldered assemblies were mechanically tested approximately 30 years after initial production and found to have solder joints of reduced strength. The microstructure of this solder alloy exhibits a ternary eutectic structure with Sn-rich, Pb-rich, and SnSb phases. Accelerated aging was performed to evaluate solder microstructural coarsening and associated strength of laboratory solder joints to correlate these properties to the “naturally aged” solder joints. Isothermal aging was conducted at room temperature, 55, 70, 100, and 135 °C and aging times that ranged from 0.1 to 365 days. The coarsening kinetics of the Pb-rich phase were determined through optical microscopy and image analysis methods established in previous studies on binary Sn–Pb solder. A kinetic equation was developed with time exponent n of 0.43 and activation energy of 24000 J/mol, suggesting grain boundary diffusion or other fast diffusion pathways controlling the microstructural evolution. Compression testing and Vickers microhardness showed significant strength loss within the first 20–30 days after soldering; then, the microstructure and mechanical properties changed more slowly over long periods of time. Further, by combining accelerated aging data and the microstructure-based kinetics, strength predictions were made that match well with the properties of the actual soldered assemblies naturally aged for 30 years. However, aging at the highest temperature of 135 °C produced anomalous behavior suggesting that extraneous aging mechanisms are active. Therefore, data obtained at this temperature or higher should not be used. Overall, the combined microstructural and mechanical property methods used in this study confirmed that the observed reduction in strength of ~ 30-year-old solder joints can be accounted for by the microstructural coarsening that takes place during long-term solid-state aging.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Small-Angle and Ultrasmall-Angle Neutron Scattering (SANS/USANS) Study of New Albany Shale: A Treatise on Microporosity

We applied small-angle neutron scattering (SANS) and ultrasmall-angle neutron scattering (USANS) techniques in order to study the microstructure of several New Albany shales of different maturity. It has been established that the total porosity decreases with maturity and increases somewhat for post-mature samples. One new method of SANS data analysis was developed, which allows the extraction of information about the size range and number density of micropores from the relatively flat scattering intensity observed in the limit of the large scattering vector Q. Macropores and significant number of mesopores are surface fractals, and their structure can be described in terms of the polydisperse spheres (PDSP) model. The model-independent Porod invariant method was employed to estimate total porosity, and the results were compared with the PDSP model results. It has been demonstrated that independent evaluation of incoherent background is crucial for accurate interpretation of the scattering data in the limit of large Q-values. Moreover, pore volumes estimated by the N-2 and CO 2 adsorption, as well as via the mercury intrusion technique, have been compared with those measured by SANS/USANS, and possible reasons for the observed discrepancies are discussed.

04 OIL SHALES AND TAR SANDS↗
DOE OSTI2018

Development of pore-free Ti-Al-C MAX/Al-Si MMC composite materials manufactured by squeeze casting infiltration

Highlights: • Open-porous MAX phase preforms were synthesized by Microwave Assisted Self-propagating High-temperature Synthesis • Manufactured preforms were infiltrated by Al-Si alloy with the use of Squeeze Casting method to create pore-free composites • Obtained materials were characterized by the means of SEM, TEM and XRD analyses • Mechanical properties were tested and discussed in relation to the microstructures An innovative method of manufacturing of Ti-Al-C MAX/Al-Si MMC composite materials was developed using squeeze casting infiltration of open-porous MAX phase preforms. Self-propagating High-temperature Synthesis (SHS) in microwave-assisted mode was applied for the creation of preforms in the Ti-Al-C system, that were subsequently infiltrated with Al-Si alloy to create dense composite materials. Microstructure and phase composition, structural defects and potential impacts between constituents of manufactured composites were characterized by the means of SEM and TEM microscopies and XRD analysis. No undesired reaction at the interface was observed, but TiC inclusions were identified in the material. Among the mechanical properties, the instrumental Young's modulus and Vickers hardness were established. The hardness and the elastic modulus of the matrix were enhanced 4 to 5 times. Wear behaviour was tested with a “pin-on-flat” method with the reciprocating motion for different load values (0.1, 0.2 and 0.5 MPa) for tool steel counterpart. Wear resistance of the composite material (WR = 1.6–2.3 × 10{sup −4} mm{sup 3}/Nm) was twofold higher than for the sole matrix (WR = 3.5–4.8 × 10{sup −4} mm{sup 3}/Nm). The developed manufacturing method allows the effective fabrication of pore-free MAX phase based MMC composite materials, with significantly higher wear resistance than the widely applied Al-Si alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Peculiar features of boron distribution in high temperature fracture area of rapidly quenched heat-resistant nickel alloy

This article comprises the results of comprehensive study of the structure and distribution in the high temperature fracture area of rapidly quenched heat-resistant superalloy of grade EP741NP after tensile tests. The structure and boron distribution in the fracture area are studied in detail by means of direct track autoradiography in combination with metallography of macro- and microstructure. A rather extensive region of microcracks generation and intensive boron redistribution is detected in the high temperature fracture area of rapidly quenched nickel superalloy of grade EP741NP. A significant decrease in boron content in the fracture area and formation of elliptically arranged boride precipitates are revealed. The mechanism of intense boron migration and stability violation of the structural and phase state in the fracture area of rapidly quenched heat-resistant nickel superalloy of grade EP741NP is proposed on the basis of accounting for deformation occurring in the fracture area and analysis of the stressed state near a crack.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Anisotropy analysis of thermoelectric properties of Bi{sub 2}Te{sub 2.9}Se{sub 0.1} prepared by SPS method

The n-type Bi{sub 2}Te{sub 2.9}Se{sub 0.1} materials were synthesized by the direct fusion technique. The polycrystalline samples were fabricated by the uniaxial pressing of powders in spark plasma sintering (SPS) apparatus. The materials were subjected to the heat treatment in H{sub 2}-Ar atmosphere at 470 K for 24 h. The influence of preparation conditions on the anisotropy of electrical and thermal properties was thoroughly studied for the direction perpendicular and parallel to the pressing force. The microstructure and the chemical composition of both types of samples were examined using a scanning microscope (SEM) equipped with an X-ray energy dispersion detector (EDX). The XRD method was applied for the phase analysis of materials, as well as, for determination of preferred orientation of Bi{sub 2}Te{sub 2.9}Se{sub 0.1} grains. The Seebeck coefficient distribution was studied by the scanning thermoelectric microprobe (STM). Temperature dependences of thermoelectric properties (thermal and electrical conductivities, Seebeck coefficient) were measured in the temperature from 300 K to 550 K. The statistical analysis of results has shown strong influence of pressing force direction both on structural and transport properties. The applied heat treatment of materials significantly improves their thermoelectric figure of merit. Particularly, it was found that annealing in H2-Ar atmosphere leads to enhancement of the ZT three times up to {approx}0.7 at 370 K in perpendicular direction to the pressing force.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Quantification of room temperature strengthening of laser shock peened Ni-based superalloy using synchrotron microdiffraction

Laser shock peening (LSP), a surface modification technique, is promising to enhance the strength and wear resistance for Ni-based superalloys. To understand the strengthening mechanism in a laser shock peened Ni-based superalloy DZ417G, we utilize synchrotron poly- and monochromatic X-ray microdiffraction, as well as electron microscopy and microhardness to quantify the local microstructures and mechanical properties at various depths. In the 1.2-mm-deep hardened layer, the microhardness increases monotonically by ~50% from the unaffected interior to the surface. Quantitative microdiffraction analysis shows that large amounts of dislocations are introduced by LSP. High densities of 7.1 × 10 15 m -2 and 11.8 × 10 15 m -2 are seen close to the peened surface for the γ- and γ'-phases, respectively, which are 5 and 20 times of those in the unaffected region. Different gradients of dislocation density are observed for the two phases from interior to surface, and their combined effect accounts well for the hardness increment. Due to the unaltered γ'-precipitates and chemical composition in the LSP affected zone, the large density of dislocations dominates the observed strengthening. Combined poly- and monochromatic X-ray microdiffraction allows quantifying the local microstructures of plastic deformation over a large sampling scale that can hardly be achieved using other materials characterization techniques.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Slate – A new record for crystal preferred orientation

This report describes microstructures and preferred orientation of a Devonian slate from the Belgian Ardennes (La Fortelle quarry). The sample, composed largely of muscovite, chlorite, and quartz, displays extraordinary texture strength of muscovite, exceeding 100 multiples of random distribution (m.r.d.) for (001) pole figures and thus setting a new record for preferred orientation in rocks. Quantitative texture analysis was performed with the Rietveld method on synchrotron X-ray diffraction images. Interestingly, quartz also displays strong shape preferred orientation (SPO) as revealed by X-ray microtomography and SEM imaging but largely random crystallographic preferred orientation (CPO). In conclusion, microstructural evidence suggests that this fine-grained rock formed by recrystallization of shale under stress, with growth of phyllosilicates and dissolution and growth of quartz.

58 GEOSCIENCES↗
DOE OSTI2018

Influence of heating rate and aging temperature on omega and alpha phase precipitation in Ti35Nb alloy

Highlights: • The heating rate, isothermal temperature and aging time strongly affect the phase precipitation. • Aged Ti35Nb alloy presented an ultimate tensile strength of 972 MPa with elongation of 7.5%. • The elastic modulus of 78 GPa makes this aged alloy a promising candidate for biomedical application. - Abstract: Metastable β Ti alloys based on Nb exhibit features that make them suitable for load-bearing biomedical applications, so it is crucial to evaluate their phase transformation and properties. This paper discusses the effects of aging heat treatments on the microstructure, phase transformation and mechanical behavior of Ti35Nb alloy. Samples were solution heat treated in the β field, quenched and aged under different conditions of heating rates, isothermal aging temperature and isothermal aging time. To enhance the alloy's mechanical behavior, thermal analysis and high temperature X-ray diffraction experiments coupled with Vickers hardness tests were employed to determine the temperature range of isothermal ω phase precipitation, as well as α phase precipitation temperature, thereby providing information to optimize aging heat treatment conditions. Results indicate that Ti35Nb alloy subjected to a heating rate of 30 °C/min and an isothermal aging temperature of 500 °C applied for 4 h would ensure high mechanical strength and low elastic modulus. The application of these aging conditions led to a microstructure consisting of very refined α phase precipitates homogeneously dispersed in the β phase matrix, presenting an ultimate tensile strength of 972 MPa, elongation of 7.5% and elastic modulus of 78 GPa, making this aged alloy a promising candidate for biomedical applications. These results shed light on the correlations between phase transformations, microstructure and mechanical behavior in high solute content TiNb alloys for biomedical applications.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Linking microstructure to creep behavior in vertically and horizontally built LPBF Haynes 282 compared with wrought material via θ -projection

Laser Powder Bed Fusion (LPBF) has emerged as a promising route for fabricating intricate geometries in high-performance alloys. Haynes 282 (H282) is a strong candidate for applications such as heat exchangers or engines due to its excellent creep strength and thermal stability; however, the long-term creep behavior of LPBF-processed H282 remains poorly understood. In this study, the θ -projection method is used to analyze and extrapolate the creep behavior of vertically built LPBF, horizontally built LPBF, compared to wrought H282 tested at 816 °C. Vertically built LPBF H282 exhibits the lowest minimum creep rate (MCR), while the horizontally built condition shows a higher MCR comparable to that of wrought H282. Despite these differences, both LPBF conditions exhibit significantly shorter rupture life and reduced rupture strain than the wrought material, with the most severe degradation observed in the horizontal builds, consistent with an earlier onset of tertiary creep and accelerated strain-rate evolution. Microstructural characterization reveals that both LPBF and wrought H282 exhibit abundant twin-related boundary character; however, their grain boundary topologies differ markedly. The wrought alloy contains a higher fraction of low-angle grain boundaries and continuous twin lamellae, whereas the LPBF microstructure is characterized by a suppressed low-angle boundary population and fragmented twin-related boundaries embedded within irregular high-angle grain boundary networks. Fractographic analysis further reveals predominantly intergranular cracking in LPBF H282, accompanied by grain-boundary-decorated carbides, Al 2 O 3 inclusions, and high-aspect-ratio pores. These results demonstrate that grain boundary topology, rather than minimum creep rate alone, plays a critical role in governing creep damage accumulation and rupture behavior in LPBF and wrought H282.

Creep↗
DOE OSTI2017

Effect of the hydration temperature on the microstructure of Class G cement: C-S-H composition and density

Curing temperature has a significant influence on cement paste microstructure and the properties of its principal hydrate C-S-H. In this paper, the effect of the hydration temperature in the range of 7 °C to 90 °C on the microstructure of a class G oil-well cement is studied. This is done by combining various experimental methods, including X-ray diffraction associated with the Rietveld analysis, thermo-gravimetric analysis, mercury intrusion porosimetry and porosity evaluation by drying. The experimental results show an increase of the capillary porosity and a decrease of the gel porosity by increasing the hydration temperature. This is attributed to a decrease of the C-S-H intrinsic porosity and a corresponding increase of the C-S-H density for higher curing temperatures. The experimental results are used in a simple analysis method to evaluate the density of C-S-H, as well as its C/S ratio and H/S ratio in dry and saturated conditions. The evaluated C-S-H density varies from 1.88 g/cm{sup 3} at 7 °C to 2.10 g/cm{sup 3} at 90 °C. The results also show a decrease of molar C/S ratio with increasing hydration temperature from 1.93 at 7 °C to 1.71 at 90 °C and of the H/S ratio from 5.1 at 7 °C to 2.66 at 90 °C.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Effect of potassium-doping on the microstructure development in polyfurfuryl alcohol - derived activated carbon

Potassium-doped activated carbon was prepared by mixing potassium salt with polyfurfuryl alcohol precursor followed by carbonization and activation. Several experimental techniques, such as thermogravimetric analysis, gas adsorption, X-ray diffraction and Raman scattering spectroscopy were employed to understand the effects of potassium on the texture and pore structures of the activated carbon, which ultimately affects the hydrogen adsorption properties. Furthermore, after doping with potassium, the activated carbon exhibits higher surface area, higher micropore volume, and enhanced hydrogen adsorption capacity. In understanding how alkali metals affect surface area and micropore development in activated carbon we may be able to clarify the hydrogen adsorption mechanism and improve the design of suitable carbon-based hydrogen storage materials.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Engineering the microstructure and magnetism of La{sub 2}CoMnO{sub 6−δ} thin films by tailoring oxygen stoichiometry

We report on the magnetic and structural properties of ferromagnetic-insulating La{sub 2}CoMnO{sub 6−δ} thin films grown on top of (001) SrTiO{sub 3} substrates by means of RF sputtering technique. Careful structural analysis, by using synchrotron X-ray diffraction, allows identifying two different crystallographic orientations that are closely related to oxygen stoichiometry and to the features (coercive fields and remanence) of the hysteresis loops. Both Curie temperature and magnetic hysteresis turn out to be dependent on the oxygen stoichiometry. In situ annealing conditions allow tailoring the oxygen content of the films, therefore controlling their microstructure and magnetic properties.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Heterogeneous microstructure of yttrium hydride and its relation to mechanical properties

Here, the goal of this study is to investigate the properties of yttrium hydride materials in relation to the microstructure, especially its homogeneity. High-throughput nanoindentation mapping was used to evaluate hardness distribution. Raman spectral imaging demonstrated its sensitivity to the presence of YH2 and impurities. Raman peak position maps were correlated with residual stress in the specimens. Electron backscatter diffraction mapping provided phase distributions with correlation to high-energy X-ray diffraction analysis. The experimental mapping data were combined and analyzed using unsupervised machine learning cluster procedures. The machine learning analysis revealed that yttrium hydride specimens contained a major δ-YH2 – x phase component and minor α-Y and δ-YH2 – x components with significant residual stress. The minor phase fraction decreased with increasing nominal H/Y ratio, which affected the nanoindentation and Vickers hardness. The multimodal mapping procedures described herein affect developing important microstructure–property relationships, as well as correlations in heterogeneity and mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2015

X-ray studies of dynamic aging in an aluminum alloy subjected to severe plastic deformation

In this work, X-ray scattering methods were applied for a quantitative characterization of the microstructure of an aluminum alloy of the Al–Mg–Si system during dynamic aging realized through the high pressure torsion technique. A qualitative and quantitative phase analysis of the alloy was performed, together with Al alloy lattice parameter determination. From the reflections broadening the effective size of the coherent scattering domains and the lattice microstrain were determined in the framework of the Halder–Wagner approach. Using the method of small-angle X-ray scattering, the quantitative characteristics of the size, shape and spatial distribution of the secondary phase particles formed in the Al alloy during dynamic aging were established. In order to validate the obtained results, the method of small-angle X-ray scattering was preliminarily tested on similar samples after artificial aging and compared with the results from small-angle neutron diffraction widely known in literature. - Highlights: • Spherical fcc β-Mg2Si precipitates formed in Al 6201 alloy during dynamic aging in the course of severe plastic deformation. • The size, shape and distribution of the precipitates due to artificial and dynamic aging were revealed by SAXS method. • Monoclinic needle-like β' precipitates and Al5FeSi intermetallic phase were detected in 6201 alloy after T6 treatment.

36 MATERIALS SCIENCE↗